Ricomposizione motore
Engine reassembly
49
sezione / section
B
A
B
C
D
E
F
G
Interventi raccomandati
Maintenance schedule
999RS04
999RS - M.Y. 2004 - edizione/edition 01
ENGINE TORQUE SETTINGS
part
thread
Nm
notes
/pitch
tolerance ±5%
Head nuts
M10x1.5
1) Smear underhead, washer and thread with
GREASE F
2) Snug to 15 Nm
3) Snug to 25 Nm
4) Tighten to 44 Nm
Con-rod bolts
M9x1
1) Loosen con-rod bolts. Degrease con-rod and
screw threads with DET AT/Ai CR and brushes
2) Lubricate screw and underhead with GREASE E
3) Tighten for snugging with a stretch of
0.050±0.005 mm
4) Continue tightening until reading a stretch of
0.175±0.005 mm
Crankshaft gear locking nut
M25x1.5
1) Grease nut underhead with GREASE F
2) Tighten to 200 Nm
3) Double rivet to prevent loosening
Generator rotor nut
M24x1
270 GREASE F under head.
Clutch drum nut
M25x1.5
130 GREASE F under head.
Rivet to prevent loosening
Timing layshaft gear nut
M14x1
80 LOCK 5 + Double rivet to prevent loosening
Ring nut for belt rollers on transmission shaft
M15x1
80
GREASE B
Ring nut for timing belt rollers on head
M17x1
80
GREASE B
Mobile and fixed tensioner pins
M20x1
50
LOCK 2
Fixed tensioner bearing locking screw
M14x2
50
GREASE F
Clutch housing screw
M8x1.25
40
THREE BOND
Spark plug tube screws (Titanium)
M6x1
12
LOCK 2
Spark plug
M10x1
12
Former neutral positioner plug on gearbox drum
M18x1.5
25
Casing drilled screw in steel (for oil delivery)
M8x1.25
18
Casing jointing screws (Titanium)
M8x1.25
25
Casing jointing screws (Titanium)
M6x1
12
Horizontal cylinder casing jointing special screw
M7x1
15
(waisted shank)
Gearbox primary bearing stop screws (Titanium)
M6x1
12
LOCK 2
By-pass pump plug
M15x1
20
Water pump cover plug
M10x1
20
Safety binding
Oil intake duct plug (Aluminum)
M14x1.5
24
LOCK 8
Gearbox bearing stop plate screws
M6x1
12
LOCK 2
Oil duct outer plug
M10x1.5
20
LOCK 8
Oil filter nipple (steel)
M16x1.5
40
LOCK 2
Summary of Contents for 2004 999RS04
Page 4: ......
Page 5: ...Generalit Description A B C D E F G...
Page 20: ......
Page 21: ...Interventi raccomandati Maintenance schedule A B C D E F G...
Page 58: ......
Page 59: ...Scomposizione motore Engine disassembly A B C D E F G...
Page 85: ...Revisione motore Engine overhaul A B C D E F G...
Page 120: ......
Page 121: ...Ricomposizione motore Engine reassembly A B C D E F G...
Page 182: ...Elettronica e gestione motore Engine managing and electronic systems A B C D E F G...
Page 192: ......
Page 212: ......