Yukon Trail Badger 100 User Manual Download

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Read Instructions Before Using Your New Badger 100

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Summary of Contents for Badger 100

Page 1: ...Read Instructions Before Using Your New Badger 100...

Page 2: ...PULL CORD 7 FUEL FILL 8 FUEL VALVE 8 INSPECTION BEFORE RIDING 9 ENGINE STARTING AND STOPPING 10 INSPECTION AND MAINTENANCE 11 CHECKING OIL 11 CHANGING OIL 12 CHECKING CLEANING AIR FILTER 13 ADJUSTING...

Page 3: ...high speeds is the cause of many accidents do not drive at a speed that the actual situation does not permit This user s manual contains important safety and maintenance information Read it carefully...

Page 4: ...head injury or death in an accident Operating without protective clothing also increases your chances of severe injury in an accident Always wear an approved DOT motorcycle helmet which fits properly...

Page 5: ...DO NOT RETURN STORE For questions regarding assembly and use call Customer Service 877 441 6999 LOCATION OF LABELS 1 6 8 7 3 5 2 4 1 4 5 6 2 7 3 8...

Page 6: ...ylinder 97cc Wheelbase 927 1mm 36 5 inch Spark plug NGK 6RTF BM4A BMR4A Dead weight 33 57 kg 74 lbs Spark plug gap 0 6mm 0 7mm 024 inch 028 inch Payload 96 7kg 200 lbs Ground clearance 127 mm 5 inch F...

Page 7: ...877 441 6999 LOCATION OF PARTS Hand Brake Seat Cushion Side Panel Spark Plug Rear Shock Rear Wheel Clutch Cover Oil Fuel Plug Drive Chain Front Shock Front Wheel Throttle Handle Front Fender Gas Tank...

Page 8: ...Left Hand Grip Right Hand Grip OFF button Pulling in brake lever located on left hand grip will stop mini bike Applying the hand throttle moving throttle counter clockwise will cause engine rpms to in...

Page 9: ...THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHICLE IN OPEN AREAS TO REDUCE THE LIKELIHOOD OF THE BUILD UP OF GASOLINE FUMES Filler neck Fuel Valve operation ON With the handle...

Page 10: ...nse quick return to idle position General condition Bolts and nuts are tight no rattle from any parts of the engine when running no visible evidence of Damage Failing to inspect the Mini Bike before o...

Page 11: ...osition 4 Start engine with pull start cord 5 Allow engine to idle until engine is warm 6 Move carburetor choke lever toward OFF position when engine has sufficiently warmed up Note Engine may run ide...

Page 12: ...check the oil 2 Add lubricating oil up to the edge of the fuel plug 3 Screw oil gage plug tightly CAUTION Never start the engine when there is insufficient lubricating oil Otherwise it will cause har...

Page 13: ...er disposal procedures contact your local oil recycling center 3 Clean and replace the Screw Plug tightly 4 Refill the engine with the proper amount of oil and recheck the amount of oil in the engine...

Page 14: ...r filter element 7 Reinstall air filter cover CAUTION The air filter element must be intact or the engine will suck in dust and dirt resulting in a shorter service life of the engine Water should be p...

Page 15: ...at the hand throttle Check if the throttle twist grip has the required free operating movement The required free operating movement 2 6mm 078 24in If the grip cannot be moved freely turn the adjustin...

Page 16: ...vement of 5 7mm 2 3in Adjust with free play adjustment bolt 2 To make rear brake pad adjustment turn rear adjusting bolt clockwise to loosen and counter clockwise to tighten brake tension 3 Brake pads...

Page 17: ...in Loosen Tighten Chain Chain Engine adjusting bolts Loosen Chain GREASING PROCEDURES TO THE DRIVEN CHAIN 1 Shut off the engine 2 Add light amounts of machine oil or chain grease to the driving chain...

Page 18: ...removing clutch cover 2 Remove Clutch Cover 3 With compressed air blow through holes to remove any dust and or particles 4 Oil Clutch bearing with a few drops of 30W motor oil Note Make sure oil does...

Page 19: ...ts should be cleaned using low pressure water Wheel hub Exhaust pipe Fuel tank and lower portion of cushion Carburetor Head lock and ignition switch Meters 1 After pre wiping the vehicle should be was...

Page 20: ...han one month fuel in the carburetor must be fully drained This will help ensure that the carburetor maintains its normal performance after the storage Gasoline is flammable and may cause fire and eve...

Page 21: ...d in storing the vehicle Change the engine oil if the vehicle has been out of service for over 4 months 2 Drain off the remaining atomized anti rust oil from the fuel tank followed by filling it with...

Page 22: ...Every 5 hours operation All nuts and bolts Check for tightness X Chain tension Check X Brakes Check X Throttle Check X Throttle cable Check X means This item of maintenance should be carried out at a...

Page 23: ...ded engine Remove and inspect spark plug Dry and reinstall spark plug 7 Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the engine to a qualified mechanic Replace...

Page 24: ...NCLUDED WITH THIS REGISTRATION CARD Thank you for purchasing an Yukon Trail Inc Badger 100 Mini Bike If there are parts missing or if your Badger 100 Mini Bike does not run properly do not return your...

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