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Bomag BW 219 DH-4, Service Training

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Bomag BW 219 DH-4 Service Training Download Page 738

18.1

Pompe d'entraînement de la translation/de la vibration

BOMAG

738

008 924 62

28

520L0848

s2EV!*s*ANUARY

H1 078/089/100/115/130/147/165 Closed Circuit
Axial Piston Pumps Service Manual

4ROUBLESHOOTING

Item Description

Action

/ILLEVELINRESERVOIR

)NSUFlCIENTHYDRAULICmUIDTOSUPPLYSYSTEMLOOP

&ILLRESERVOIRTOPROPERLEVEL

0UMPCONTROLORIlCES

#ONTROLORIlCESAREBLOCKED

#LEANCONTROLORIlCES

Pump control screens

#ONTROLSCREENSAREBLOCKED

2EPLACECONTROLSCREENS2EFERTO

520L0874

 

H1 

2EPAIRINSTRUCTIONS

FORSCREENLOCATIONS/NLY

A3AUER$ANFOSS!UTHORIZED3ERVICE#ENTERMAYREMOVE
THEUNITSENDCAPWITHOUTVOIDINGTHEWARRANTY

"YPASSFUNCTIONOPEN

)FBYPASSFUNCTIONISOPENTHESYSTEMLOOPWILLBE
DEPRESSURIZED

#LOSEBYPASSVALVES2EPLACEHIGHPRESSURERELIEFVALVEIF
DEFECTIVE

,OWCHARGEPRESSUREWITH

pump in neutral

,OWCHARGEPRESSUREINSUFlCIENTTORECHARGESYSTEMLOOP -EASURECHARGEPRESSUREWITHTHEPUMPINNEUTRAL)F

PRESSUREISLOWGOTO

 Pump charge relief valve.

,OWCHARGEPRESSUREWITH
PUMPINSTROKE

,OWCHARGEPRESSURERESULTINGFROMELEVATEDLOOP
LEAKAGE)NSUFlCIENTCONTROLPRESSURETOHOLDPUMPIN
STROKE

$EADHEADTHEPUMPTOISOLATEITFROMTHEMOTOR
7ITHPUMPINPARTIALSTROKEANDENGAGEDFORONLY
AFEWSECONDSCHECKPUMPCHARGEPRESSURE,OW
CHARGEPRESSUREINDICATESAMALFUNCTIONINGPUMP
#ONTINUETONEXTSTEP'OODCHARGEPRESSUREINDICATESA
MALFUNCTIONINGMOTOROROTHERSYSTEMCOMPONENT#HECK
MOTORCHARGERELIEFOPERATIONIFPRESENT

0UMPCHARGERELIEFVALVE

!PUMPCHARGERELIEFVALVETHATISLEAKYCONTAMINATEDOR
SETTOOLOWWILLDEPRESSURIZETHESYSTEM

!DJUSTORREPLACEPUMPCHARGERELIEFVALVEASNECESSARY

#HARGEPUMPINLETlLTER

!CLOGGEDlLTERWILLUNDERSUPPLYSYSTEMLOOP

)NSPECTlLTERANDREPLACEIFNECESSARY

#HARGEPUMP

!MALFUNCTIONINGCHARGEPUMPWILLPROVIDEINSUFlCIENT
CHARGEmOW

2EPAIRORREPLACETHECHARGEPUMP

3YSTEMPRESSURE

,OWSYSTEMPRESSUREDOESNOTPROVIDEENOUGHPOWERTO
MOVELOAD

-EASURESYSTEMPRESSURE#ONTINUETONEXTSTEP

(IGHPRESSURERELIEFOR

pressure limiter valves

$EFECTIVEHIGHPRESSURERELIEFORPRESSURELIMITERVALVES
CAUSESYSTEMPRESSURETOBELOW

2EPAIRORREPLACEHIGHPRESSURERELIEFORPRESSURELIMITER
VALVES

Input to control

)NPUTOPERATINGIMPROPERLY

2EPAIRREPLACECONTROL

Item Description

Action

2ESERVOIROILLEVEL

,OWOILLEVELLEADSTOCAVITATION

&ILLRESERVOIR

!ERATIONOFTHEOILPUMP

inlet vacuum

!IRINSYSTEMDECREASESEFlCIENCYOFUNITSANDCONTROLS
%XCESSIVENOISEFOAMINGOILANDHOTOILALLINDICATEAIRIN
SYSTEM

&INDLOCATIONWHEREAIRISENTERINGINTOTHESYSTEMAND
REPAIR#HECKTHATINLETLINEISNOTRESTRICTEDANDISPROPER
SIZE

Cold oil

)FOILISCOLDITMAYBETOOVISCOUSFORPROPERFUNCTIONAND
PUMPCAVITATES

!LLOWTHEOILTOWARMUPTOITSNORMALOPERATING
TEMPERATUREWITHENGINEATIDLESPEED

Pump inlet vacuum

(IGHINLETVACUUMCAUSESNOISECAVITATION

#HECKTHATINLETLINEISNOTRESTRICTEDANDISOFPROPERSIZE

 

#HECKlLTERANDBYPASSSWITCH

3HAFTCOUPLINGS

!LOOSESHAFTCOUPLINGWILLCAUSEEXCESSIVENOISE

2EPLACELOOSESHAFTCOUPLING

3HAFTALIGNMENT

-ISALIGNEDSHAFTSCREATENOISE

!LIGNSHAFTS

#HARGESYSTEMRELIEFVALVES 5NUSUALNOISEMAYINDICATESTICKINGVALVESANDPOSSIBLE

CONTAMINATION

#LEANREPLACEVALVESANDTESTPUMP

System Will Not Operate 
in Either Direction

System Noise or 
Vibration

Summary of Contents for BW 219 DH-4

Page 1: ...Manuel de formation et de r paration No du catalogue 008 924 62 10 2013 BW 219 DH 4 PDH 4 BW 226 DH 4 S N 101 582 77 1553 S N 101 582 78 1037 S N 101 582 88 1045 Rouleau monocylindre automobile...

Page 2: ......

Page 3: ...Cabine 85 5 8 Fusibles 86 5 9 Fusible principal de la batterie 87 5 10 Commandes lectroniques 88 5 11 Contr le de l alimentation lectrique de l appareil de commande 91 5 12 Conception du diagnostic 99...

Page 4: ...le de l essieu moteur 454 8 14 V rification du niveau d huile des moyeux de roues 455 8 15 Vidange d huile des moyeux de roues 455 8 16 V rification du niveau d huile de la bo te de d multiplication d...

Page 5: ...t 546 12 13 Echange de la cartouche du filtre carburant 547 12 14 V rification nettoyage du s parateur d eau 548 12 15 V rification du niveau du liquide de refroidissement 549 12 16 Vidange du liquide...

Page 6: ...16 2 Vue d ensemble r paration du bandage 642 16 3 D pose remontage du bandage 653 16 4 R paration du bandage 660 16 5 D montage remontage du balourd 692 16 6 Echange des tampons en caoutchouc et r g...

Page 7: ...BOMAG 7 008 924 62 1 G n ralit s...

Page 8: ...echange d ori gine BOMAG Les pi ces de rechange d origine n cessaires la r paration sont pr lever dans le catalogue des pi ces de rechange accompagnant la machine Le pr sent manuel n est pas mis jour...

Page 9: ...tance suf fisante l Bloquer la machine contre tout d placement invo lontaire l S assurer que le moteur ne peut tre d marr invo lontairement l Appliquer un panneau d avertissement bien lisible au nivea...

Page 10: ...omportement en cas de dysfonctionnement l En cas d un dysfonctionnement de l appareil de soudage l arr ter imm diatement et le faire r parer par un personnel sp cialis l Lors d une d faillance du disp...

Page 11: ...us pression sinon elle risque de s infecter l Ne pas se placer devant ou derri re les bandages roues ou chenilles durant les travaux de r glage sur l installation hydraulique Bloquer les bandages roue...

Page 12: ...ression lev e Danger de mort Ne pas se tenir dans la zone de danger du moteur lors du premier essai Danger en cas de fuites lorsque l installation est sous haute pression Danger de mort Lors des trava...

Page 13: ...cipient l Ne jamais chauffer les bouteilles de fluide frigori g ne au moyen d une flamme nue Les temp ra tures trop lev es peuvent d t riorer le mat riel et d composer le fluide frigorig ne l Ne jama...

Page 14: ...vigueur l Lors de travaux de r paration et d entretien re cueillir les huiles et les carburants dans des r ci pients appropri s et les recycler selon les prescriptions de protection de l environnement...

Page 15: ...le c blage et la technique de raccordement connecteurs etc Fondamentalement l Exclure syst matiquement les sources d erreur possibles avant de remplacer des ensembles on reux tels que les calculateur...

Page 16: ...ue Installation lectrique et travaux de soudage Attention Avant de proc der des travaux de soudure d brancher la borne Moins de la batterie ou retirer la cl du coupe batterie pour ouvrir le circuit le...

Page 17: ...es travaux de soudure au v hicule Lors du nettoyage de la g n ratrice au nettoyeur haute pression veiller ce que le jet de vapeur ou d eau chaude ne soit pas dirig sur ou dans les ori fices de la g n...

Page 18: ...fuites l Avant la mise en service remplir les nouvelles uni t s hydrauliques avec de l huile hydraulique corres pondante aux sp cifications indiqu es dans le manuel d utilisation et d entretien l Apr...

Page 19: ...pre avant de proc der aux r parations l Nettoyer les pi ces r utilis es avec une solution sans essence les s cher l air comprim sec ou au moyen d un chiffon non effilochant l Chauffer tous les ensembl...

Page 20: ...et le laisser marcher pendant au moins 10 minute vide puis rende ment de climatisation maximal l Ne jamais faire fonctionner le compresseur lorsque la quantit de liquide de refroidissement est insuffi...

Page 21: ...r et mesures prendre du rant l intervention sur le syst me d alimentation en carburant l Porter des v tements de travail propres pour effec tuer les travaux l N utiliser que des chiffons non effilocha...

Page 22: ...d montage et de montage et les ranger dans une armoire ferm e cl l Enlever les parties d tach es par ex peinture clat e durant les travaux de montage l aide d un aspirateur industriel ou autre appare...

Page 23: ...les pi ces ferm es l Souffler l air comprim travers les conduites ca naux et fentes et remplacer les joints qui seraient sortis de leur logement par le souffle de l air Montage des joints d tanch it...

Page 24: ...leaux d une paire de roulements pr sente un d faut les deux roulements billes et rouleaux doivent tre rem plac s l Nettoyer le roulement billes et rouleaux ins pecter l essence ou dans un d graissant...

Page 25: ...ue ext rieure 2 Vis et crous Couple de serrage Attention Serrer les crous et les vis aux couples de serrage indiqu s sur les tableaux pour couples de serrage ci apr s Les couples de serrage sp ciaux s...

Page 26: ...t d pend galement du mat riau visser Classes de r sistance crous pas m trique Les crous diff rent en trois groupes de charge A chacun des groupes de charge est affect un syst me de d signation pour la...

Page 27: ...es aiguilles de montre l La position 12 heures est indiqu e par un point ou le signe du fabricant a l La classe de r sistance est caract ris e par un trait b Caract risation des filetages UNF fig 11 V...

Page 28: ...g 12 Les goupilles install es pour assurer des pi ces doi vent imp rativement tre remont es Apr s un d montage les goupilles doivent toujours tre renouvel es Si aucune instruction particuli re n est d...

Page 29: ...is pas m trique Coefficient de friction total 0 14 Dimensions des vis Couples de serrage en Nm 8 8 10 9 12 9 M4 3 5 5 M5 6 9 10 M6 10 15 18 M8 25 35 45 M10 50 75 83 M12 88 123 147 M14 137 196 235 M16...

Page 30: ...1 5 180 255 307 M18 232 330 392 M18 X 1 5 260 373 444 M20 330 463 557 M20 X 1 5 369 502 620 M22 448 628 754 M22 X 1 5 495 691 847 M24 569 800 960 M24 X 2 624 879 1036 M27 840 1184 1520 M27 X 2 918 12...

Page 31: ...brillant Couples de serrage pour vis avec filetage UNC UNC Unified Coarse Thread Series filetage pas gros standardis am ricain Coefficient de friction total 0 14 Dimensions des vis Couples de serrage...

Page 32: ...1 4 12 1900 2700 3200 1 3 8 12 2600 3700 4400 1 1 2 12 3300 4600 5600 Coefficient de friction total 0 14 Couples de serrage pour vis avec filetage UNF UNF Unified National Fine Thread Serie filetage...

Page 33: ...BOMAG 33 008 924 62 2 Rouleaux monocylindre BOMAG...

Page 34: ...hantiers l Rentable Les frais r duits par m tre cube d cident sur le succ s rentable d un chantier Les rouleaux mono cylindre d montrent de mani re efficace la valeur d un compactage des sols optimal...

Page 35: ...faite des bandages fig 3 Racleurs bien pens s pour une conversion rapide Conversion rapide des bandages lisses en bandages pieds de mouton gr ce la chemise segment e Des avantages qui largissent norm...

Page 36: ...es avantages en un seul coup d il l Deux racleurs de contact mont s de s rie D l Racleurs PD r glage centralis l Capuchons de racleurs changeables l Chemise segment s pour les pieds de mouton montage...

Page 37: ...nt ne g n re par de distorsions c est dire que les segments de pieds de mouton peuvent tre mont s sans probl me Le syst me BOMAG ECOMODE est la cl pour une minimisation des frais d exploitation en rai...

Page 38: ...amplitude se r gle automatiquement VARIOCONTROL largit norm ment les domaines d application En douceur et avec puissance Selon les be soins Lorsque des difices sensibles se trouvent proximit l amplit...

Page 39: ...BOMAG BOMAG 39 008 924 62 2 1 l Excellent rendement gr ce aux amplitudes jusqu 2 85 mm l Flexibilit maximale l R glage automatique de l amplitude l Affichage de la fin du compactage l Elimination de l...

Page 40: ...2 1 Rouleaux monocylindre BOMAG BOMAG 40 008 924 62...

Page 41: ...BOMAG 41 008 924 62 3 Caract ristiques techniques...

Page 42: ...de d placement km h 0 10 Tenue en pente maxi sans avec vibration en fonction du sol 48 45 Entra nement Constructeur du moteur Deutz Type TCD 2012 L06 Refroidissement Eau Nombre de cylindres 6 Puissanc...

Page 43: ...tique Fr quence 1 2 Hz 26 26 Amplitude 1 2 mm 1 90 1 00 Force centrifuge 1 2 kN 330 173 Bandages et pneumatiques Dimensions 23 5 25 16PR Pression de gonflage valeur de consigne bars 2 0 Pression de go...

Page 44: ...arche km h 0 13 Tenue en pente maxi sans avec vibration en fonction du sol 58 55 Entra nement Constructeur du moteur Deutz Type TCD 2012 L06 Refroidissement Eau Nombre de cylindres 6 Puissance ISO 304...

Page 45: ...n Mode d entra nement hydrostatique Fr quence 1 2 Hz 26 31 Amplitude 1 2 mm 2 10 1 20 Force centrifuge 1 2 kN 326 240 Bandages et pneumatiques Dimensions 23 1 26 12PR Pression de gonflage valeur de co...

Page 46: ...enue en pente maxi sans avec vibration en fonction du sol 60 58 Entra nement Constructeur du moteur Deutz Type TCD 2012 L06 Refroidissement Eau Nombre de cylindres 6 Puissance ISO 3046 kW 150 Puissanc...

Page 47: ...Hz 26 31 Amplitude 1 2 mm 1 90 1 00 Force centrifuge 1 2 kN 326 240 Bandages et pneumatiques Dimensions 23 1 26 12PR Pression de gonflage valeur de consigne bars 1 6 Pression de gonflage plage bars 0...

Page 48: ...du bandage BW 219 DH PDH 4 Type CR 51 Rapport de d multiplication 73 5 R ducteur du bandage BW 226DH 4 Type 715 C 3B Rapport de d multiplication 129 2 Moteur de bandage Constructeur Sauer Type 51C 11...

Page 49: ...HDD Syst me Pistons axiaux axe bris Cylindr e cm3 tr 63 Quantit de rin age l min 6 Limitation de rin age bars 13 Moteur de vibration BW 226 DH 4 Constructeur Bosch Rexroth Type A2FM 80 HDD Syst me Pi...

Page 50: ...ous respect des normes harmonis es Ces valeurs peuvent varier en fonction des conditions d utilisation et de mise en uvre Niveaux sonores Niveau de pression acoustique au poste de conduite avec cabine...

Page 51: ...BOMAG 51 008 924 62 4 Entretien...

Page 52: ...ue dans le fond du f t avec le tuyau l Laisser reposer le f t assez longtemps avant de soutirer le carburant l Ne pas utiliser le reste de carburant dans le f t pour le moteur mais uniquement s en ser...

Page 53: ...te l Utiliser de l huile moteur pour l hiver lors d un ser vice hivernal Viscosit de l huile L huile modifie sa viscosit selon sa temp rature Par cons quent les temp ratures ambiantes sur le lieu de s...

Page 54: ...est inf rieure 0 5 Une teneur en soufre plus lev e a des r percussions sur les intervalles de vidange d huile Refaire le plein de carburant de sorte que le r servoir ne soit jamais vide sinon le filt...

Page 55: ...ion d installations de refroidissement ne serait pas disponible La liste des additifs pour liquides de refroidissement homologu s peut galement tre consult e l adresse internet suivante Les produits d...

Page 56: ...Cette huile hydraulique Panolin HLP Synth 46 d gra dable r pond aux exigences faites une huile hydrau lique base min rale selon DIN 51524 Les installations hydrauliques remplies avec de l huile Panol...

Page 57: ...p cifications voir chapitre Consommables Li quide de refroidissement env 20 l Installation hydraulique Huile hydraulique ISO HVLP 46 BOMAG no de r f 009 930 09 20 l ou huile hydraulique bio d gradable...

Page 58: ...AG 58 008 924 62 Ensemble Lubrifiant Carburant Qt Et Hiver Attention Observer les rep res des jauges Pneumatiques Eau env 295 l Chloride de calcium CaCl2 ou chloride de magn sium MgCl2 env 100 kg Clim...

Page 59: ...rds viss s aux pipes d admis sion et d chappement au tuyau d chappement au carter d huile et aux fixations du moteur l Resserrage des raccords viss s de la machine l Resserrage des crous des roues au...

Page 60: ...veau de l huile hy draulique Regard de niveau X 5 10 Contr le de la pression de gonflage des pneumatiques X 5 11 Nettoyage des ailettes de refroidisse ment du radiateur du moteur et du re froidisseur...

Page 61: ...5 30 V rification des paliers du moteur X 5 31 Palier de la vibration vidange de l huile Voir note en bas de page au moins 1 fois par an X 5 32 Vidange d huile du r ducteur du bandage3 Voir note en b...

Page 62: ...ins tous les 2 ans X 5 42 Echange du filtre huile hydraulique2 au moins tous les 2 ans X 5 43 Vidange du liquide de refroidisse ment au moins tous les 2 ans X 5 44 Echange de la courroie nervures et d...

Page 63: ...ptions de rodage vidange d huile apr s 250 apr s 500 et apr s 1000 heures de service ou toutes les 1000 heures de service Prescription de rodage vidange d huile apr s 250 et 1000 heures de service pui...

Page 64: ...4 5 Tableau d entretien BOMAG 64 008 924 62...

Page 65: ...BOMAG 65 008 924 62 5 Installation lectrique...

Page 66: ...erticalement par rapport aux axes polaires Mode de fonctionnement Un capteur d acc l ration pi zo lectrique se com pose de deux l ments principaux l Mat riau pi zo lectrique l Masse sismique L un des...

Page 67: ...ire sa d t rioration si elle n est pas entretenue correctement Par cons quent lors des arr ts l mettre tous les consommateurs hors service par ex allumage clairage clairage int rieur radio l Mesurer p...

Page 68: ...lation lec trique fig 3 l Relier tout d abord les bornes Plus avec le c ble d aide au d marrage l Brancher ensuite un c t du c ble de masse la borne Moins de la batterie auxiliaire puis l autre c t du...

Page 69: ...ts lors des travaux de soudure Peut tre retir Position II Position de service le moteur peut tre d marr Attention En fonctionnement normal ne jamais arr ter le moteur l aide du coupe batteries Risque...

Page 70: ...5 5 Aper u des l ments lectriques BOMAG 70 008 924 62 5 5 Aper u des l ments lectriques 1 Faisceau de c ble de la cabine...

Page 71: ...Aper u des l ments lectriques BOMAG 71 008 924 62 5 5 1 Faisceau de c ble du moteur...

Page 72: ...Faisceau de c bles batterie fusibles 23 Faisceau de c bles masse cadre de la batterie 24 Faisceau de c bles masse cadre du moteur 25 Faisceau de c bles batterie batterie 26 Faisceau de c bles aliment...

Page 73: ...Aper u des l ments lectriques BOMAG 73 008 924 62 5 5 1 Faisceau de c ble du ch ssis arri re 2 Faisceau de c ble manocontact...

Page 74: ...74 008 924 62 1 Faisceau de c ble de la centrale lectrique calculateur du moteur 2 Faisceau de c ble du capteur de la fr quence de vibration 3 Faisceau de c ble du capteur de vitesse 4 Faisceau de c b...

Page 75: ...Aper u des l ments lectriques BOMAG 75 008 924 62 5 5 13 Faisceau de c ble du tachygraphe de la cabine...

Page 76: ...5 5 Aper u des l ments lectriques BOMAG 76 008 924 62 7 Faisceau de c ble de l clairage de travail...

Page 77: ...Aper u des l ments lectriques BOMAG 77 008 924 62 5 5 1 Faisceau de c ble de l installation d clairage avant Code de la Route 2 Faisceau de c ble de l installation d clairage arri re Code de la Route...

Page 78: ...5 5 Aper u des l ments lectriques BOMAG 78 008 924 62 11 Faisceau de c ble de l clairage la balustrade...

Page 79: ...Aper u des l ments lectriques BOMAG 79 008 924 62 5 5 1 Faisceau de c ble du chauffage auxiliaire...

Page 80: ...5 5 Aper u des l ments lectriques BOMAG 80 008 924 62 1 Faisceau de c ble du ventilateur du chauffage ancienne version 2 Faisceau de c ble du climatiseur ancienne version...

Page 81: ...Aper u des l ments lectriques BOMAG 81 008 924 62 5 5 1 Faisceau de c ble du ventilateur du chauffage nouvelle version 2 Faisceau de c ble du climatiseur nouvelle version...

Page 82: ...5 5 Aper u des l ments lectriques BOMAG 82 008 924 62 1 Faisceau de c ble du capteur d acc l ration 5 C blage P16...

Page 83: ...Aper u des l ments lectriques BOMAG 83 008 924 62 5 5 5 Faisceau de c bles batterie coupe batterie 6 Faisceau de c bles coupe batterie cadre...

Page 84: ...6 Description des indicateurs et l ments de commande fig 5 1 S00 interrupteur de d marrage 2 A81 unit d affichage LCD 3 Interrupteur rotatif ventilateur de la cabine 4 Interrupteur rotatif climatiseu...

Page 85: ...17 S139 interrupteur rotatif fr quence de vibration 18Levier de r glage volant 19Interrupteur rotatif chauffage de la cabine 5 7 Cabine fig 6 a S38 interrupteur bascule du gyrophare b S20 interrupteu...

Page 86: ...ssant ou ponter un fusible 1 15A F43 Essuie glace lave glace arri re 2 15A F44 Essuie glace lave glace avant 3 10A F130 Eclairage diurne 4 25A F31 Ventilateur de la cabine 5 10A F41 Gyrophare 6 15A F1...

Page 87: ...tationnement gauche 25 15A F08 Clignotants 26 10A F18 Pr fusible projecteurs de travail 27 10A F95 Calculateur du moteur 28 15A F23 Klaxon 29 10A F24 Instruments 30 15A F39 Fusible principal cabine 31...

Page 88: ...e mani re cor rective dans un processus en fonctionnement fig 1 Commande lectronique ESX Sur les v hicules actuels les calculateurs sont connect s entre eux par diff rents syst mes Bus CAN LIN MOST Fl...

Page 89: ...du d veloppement furent Communication des calculateurs en temps r el ro buste et co ts r duits telles que les commandes de moteur et de bo tes de vitesses mais galement do maines d application r duits...

Page 90: ...5 10 Commandes lectroniques BOMAG 90 008 924 62 teur de reconna tre des d fauts ou d obtenir des informations de la part du BUS...

Page 91: ...une repr sentation compl te se reporter au sch ma lectrique actuel de la machine La proc dure peut galement tre adapt e d autres commandes L affectation des broches et l alimentation en courant se di...

Page 92: ...ourant parall les se trouvent plusieurs connecteurs m le femelle qui au fil des ann es sont expos s la corrosion Les points de corrosion sont des r sistances de contact et occasionnent des chutes de t...

Page 93: ...ord de12 Volt Lampe de 24 V 21 W en tant que charge pour une tension de bord de 24 Volt Etapes de contr le 1 Couper l allumage 2 D brancher le connecteur du faisceau de c bles de l appareil de command...

Page 94: ...guration de mesure 12 Volts 1 Circuit d alimentation c t plus 2 Contact fiche dans le connecteur du faisceau de c bles de la commande ou bo tier de broches fig 6 E Lampe 12V 21 Watts P Multim tre G01...

Page 95: ...guration de mesure 12 Volts 1 Circuit de retour c t moins 2 Contact fiche dans le connecteur du faisceau de c bles de la commande ou bo tier de broches fig 6 E Lampe 12V 21 Watts P Multim tre G01 Batt...

Page 96: ...le contr le d un circuit plus entre la batterie et la broche de la fiche 28 fig 9 X Connecteur du faisceau de c bles d branch de la commande ou bo tier de broches fig 6 P Multim tre S00 Allumage conta...

Page 97: ...4 62 5 11 Exemple de raccordement pour le contr le d un circuit moins entre la batterie et la broche de la fiche 55 fig 10 P Multim tre X Connecteur du faisceau de c bles d branch de la commande ou bo...

Page 98: ...d faut doit se situer entre la der ni re d rivation et la broche de fiche correspondante Broche de fiche Remarques Valeurs nominales 28 Allumage contact E entre broche de fiche 28 et batterie moins P...

Page 99: ...ette interrogation est d terminant pour la suite des op rations fig 11 1 d faut m moris dans la m moire des d fauts Cause sans quivoque l Si rien ne met en doute le message d erreur la remise en tat p...

Page 100: ...de l actionneur ou dans l une des conduites de liaison 2 entre l appareil de commande et le composant nomm Par cons quent il est appro pri de contr ler s par ment le composant et le circuit de liaiso...

Page 101: ...composant resp remettre le c ble de liaison en tat Effacer la m moire du d faut course d essai pas de d faut dans la m moire des d fauts D faut dans la m moire des d fauts m moris m moris Lire nouvea...

Page 102: ...5 12 Conception du diagnostic BOMAG 102 008 924 62...

Page 103: ...BOMAG 103 008 924 62 6 Modules lectriques...

Page 104: ...BOMAG 104 008 924 62...

Page 105: ...BOMAG 105 008 924 62 6 1 Installation lectrique ESX...

Page 106: ...6 1 Installation lectrique ESX BOMAG 106 008 924 62...

Page 107: ...Installation lectrique ESX BOMAG 107 008 924 62 6 1 Version Status V3 60 00 20 07 12 Page 1 of 97 Author Sch fl TE TES Service Training Electrics Single Drum Rollers 4 Version 3 60 00...

Page 108: ...5 1 Deleting logged engine faults 17 4 5 2 Deleting active engine faults 17 5 Settings and queries 18 5 1 Adjusting the machine type 18 5 1 1 Procedure for initial commissioning of a control 20 5 1 2...

Page 109: ...nt 35 5 16 1 Procedure 35 6 Other explanations 36 6 1 Extended machine functions 36 6 1 1 Hydraulic oil filter monitoring 36 6 1 2 Changing the arm rests and seat contact logic 36 6 1 3 Change of the...

Page 110: ...es for speed regulation 79 14 2 11 Travel pressure sensor 79 14 2 12 Inclination sensor 79 14 2 13 Travel condition values 79 14 2 14 Calibrating the wheel diameter 80 14 2 15 Speed limitation 80 14 2...

Page 111: ...vibration lock 90 14 4 13 Vibration Enable frequency setting 90 14 4 14 Activating deactivating the attachment plates option 90 14 4 15 Selecting deactivating work implements attachment plates dozer...

Page 112: ...d Fault description for steering supplemented Note for code list added L w Vogt MASH MASH 3 23 22 10 2007 Input codes 3070 to 3072 to activate deactivate the towed plate option for circular exciter ma...

Page 113: ...imitation for operation with plates MASH 2 07 22 05 2005 Tank characteristic values changed MASH 2 16 3 00 22 02 2006 Explanation concerning fault messages concerning steering sup plemented MASH 2 18...

Page 114: ...only possible by ac tuating the plate lift button in the travel lever Switching off by pressing the button again has not been planned be cause such a function would violate the compatibility with the...

Page 115: ...see below 2 Jitter energizing between 0 and 90 of maximum current the current is charged with approx 2 Hz when starting the surge current teaching function for the travel pump in order to over come bi...

Page 116: ...e from EMR 5100 5112 5101 5112 Coolant temperature from EMR 5100 5116 5101 5116 Coolant level 5024 after 5s 5025 after 10s Engine air filter 5026 after 5s 5027 after 2min ASC Various error causes and...

Page 117: ...isplay remains dark no voltage PIN in display plug X 28 bent Error code 5100 5140 and engine does not re spond to full speed switch or travel lever Switch the ignition off and on and restart the ma ch...

Page 118: ...be called up via input codes Parameter setting Values ranging from 0 0 0 0 9 9 9 9 to be called up via input codes Negative display values are identified by a Minus sign If several faults are detected...

Page 119: ...ons one can jump to the next left or right digit Once the last right hand digit has been entered the code will be transferred to the control by pressing the right hand blue button once again If the ac...

Page 120: ...e Modus Eingabe Diagnosecodes Fehlerspeicher abrufen l schen Maschinentypen umstellen Plattenverstellung inaktiv Fahrhebel aus Bremsraste Diagnosemodus im Vordergrund aktiv Normal mode travel lever in...

Page 121: ...not intended When flashing a firmware one must make sure that it matches the control to be flashed part number of raw part Revision number Any change in revision number indicates a change of the firm...

Page 122: ...o faults are stored in the ESX the display will show Switch off function Show stored faults Enter code number 0 7 0 1 WITHOUT service code 9999 This code number disables the func tion Show stored faul...

Page 123: ...ction Delete all logged faults in engine control unit The engine must not be running Service code 9 9 9 9 Enter code number 0 7 6 0 Switch the ignition off and on again All stored engine faults are no...

Page 124: ...dard 1 7200 1 00 177 DH 101 582 21 1001 101 583 32 1001 101 584 10 1001 XXX XXX XX XXXX XXX XXX XX XXXX XXX XXX XX XXXX 7201 1 00 177 PDH 101 582 22 1001 101 583 31 1001 XXX XXX XX XXXX XXX XXX XX XXX...

Page 125: ...582 53 1001 101 584 12 1001 101 582 53 1082 XXX XXX XX XXXX 7251 1 00 213 BVC plates up to design status 01 12 05 101 582 54 1001 101 582 54 1038 7252 1 00 226 BVC 147kW 226 BVC 150kW 101 582 82 1001...

Page 126: ...fter a period of approx 7 seconds the adjusted machine code e g 7 2 1 2 is displayed for approx 3 seconds The new parameters are loaded according to the machine type setting Do not switch the ignition...

Page 127: ...ar after approx one machine length Otherwise no error code will be dis played The travel direction detection is now automatically set However should one of the two error codes appear this must be caus...

Page 128: ...ust first be corrected as otherwise the movement of the drum will not be detected See also Resetting the surge currents in the travel system 5 4 1 Procedure The speed selection switch must be in posit...

Page 129: ...system the display now shows the reading 0 0 0 0 with the first digit flashing This code number must be entered to be able to perform the following steps From this point the machine can no longer be o...

Page 130: ...o relieve the machine of strain The display shows the standardized steering position 0 1000 right left Now turn the electric steering wheel clockwise until the mechanical stop is reached The displayed...

Page 131: ...atus V3 60 00 20 07 12 Functions of ESX Control Page 25 of 97 Author Sch fl TE TES Possible fault causes code 9 9 9 9 Incorrect connection of hoses have checked by engineer correct Connecting fault on...

Page 132: ...ep turning the steering wheel to the RIGHT until the END STOP is reached you hear the PRV cylinders fully ex Enter 2012 Travel lever in braking position Travel lever in neutral position Keep turning t...

Page 133: ...ake sure that the steering system is bled because an air cushion in the steering cylinders would have a negative effect on the measurement and therefore on the steering performance of the machine Suff...

Page 134: ...urement The display shows F O R E Move the travel lever forward or back Green button up raise indicated speed measuring value too low Green button down reduce indicated speed measuring value too high...

Page 135: ...ring value too high Travel lever in braking position D O N E FINISHED Procedure finished Input Description 1 1 6 8 Load original value 1 1 6 9 Save the values 5 9 2 Explanation The function Speed dete...

Page 136: ...Switch over frequency setting 3 0 9 2 Disable frequency setting machine WITHOUT switch or 3 0 9 3 Activate frequency setting machine with switch Viewing the current setting Input Description 9 9 9 9 S...

Page 137: ...9 9 Switch on service mode 3 0 7 0 Enable optional changeover 3 0 7 1 No work implement or 3 0 7 2 Activate option attachment plates or 3 0 7 3 Activate option dozer blade 5 13 Activating deactivating...

Page 138: ...If a machine with an older design status is furnished with the up to date travelling soft ware the corresponding vibration motor type needs to be set see 14 4 11 Example BW213DH 4 7205 with design st...

Page 139: ...of pulses per revolution of the vibration motors The pulse numbers are determined by the vibration motor type The currently set pulse number can be read out with input code 3030 Pulse numbers Machine...

Page 140: ...dard this shut down does not exist on TIER3 engines because monitoring is part of the control package of the engine control In the engine control no engine shut down is therefore active By activating...

Page 141: ...ut Description 9 9 9 9 Switch on service mode 8 0 0 1 Function parameter change Hydraulic component variant released 8 0 0 2 Setting to original variant NOT H1 variants or 8 0 0 3 Setting to H1 pumps...

Page 142: ...actuated within the delay time 6 1 3 Change of the vibration logic Limitation of the lower speed in vibration oper ation Introduction From version V3 32 07 02 2008 Explanation The vibration system is...

Page 143: ...nction is activated by switching over the switch Switching off therefore no longer possible the switch can be immediately returned to position Off Switching off is only possible by actuating the plate...

Page 144: ...ften as neces sary At the first glance it seems to be at bit awkward to perform this adjustment work on every ma chine but this procedure enables the operation of all machines with the same operating...

Page 145: ...97 Author Sch fl TE TES 7 6 Component replacement without adjustment procedure Which components can be replaced without a subsequent adjustment procedure Display Data collector joystick Electric steer...

Page 146: ...M digital output max 2 5 A active i e high amplitude approx 12 V inactive i e low amplitude 0 V X35 3 Output warning buzzer Digital output max 2 5 A Warning buzzer active approx 12 V Warning buzzer in...

Page 147: ...ibration pump attachment plate PWM power output max 4A valid current range approx 0 1 2 A Vibration pump active 0 6 1 2 A Vibration pump not active 0 A X35 23 Voltage supply for sensors This output su...

Page 148: ...nd the engine EMR Measurement not possible X35 34 Input drum speed Frequency input 0 7 5kHz Signal changes between approx 0V and approx 12V when machine is driving Frequency with travel speed m min Ma...

Page 149: ...5 42 Output emergency steering Emergency steering active approx 12 V Emergency steering inactive 0 V X35 43 Not used X35 44 Not used X35 45 Not used X35 46 Output drum drive motor PWM power output max...

Page 150: ...y for outputs permanent voltage approx 12 V measured against ground X35 60 Voltage supply for outputs permanent voltage approx 12 V measured against ground X35 61 Output brake Digital output max 4 A B...

Page 151: ...X26 3 Input engine running D Digital input active high Engine running approx 12 V Engine stopped 0 V X26 4 Not used X26 5 Input hydraulic oil filter differential pressure Digital input active low Filt...

Page 152: ...is used for communication with MESX ESX LCD display and BOP Measurement not possible X27 7 Interface CAN Bus 1 Wire is used for communication with MESX ESX LCD display and BOP Measurement not possibl...

Page 153: ...output supplies the 24 stage travel range selector switch This voltage is required to connect and evaluate further analog switches to the travel lever Nominal voltage approx 5 0 V Permissible range ap...

Page 154: ...amplitude inactive approx 12 V X24 4 Not used X24 5 Not used X24 6 Input arm rest left not yet realized Digital input active high X24 7 Output voltage supply for additional digital evaluations This ou...

Page 155: ...communication with MESX ESX data collector and BOP Measurement not possible X28 5 Voltage supply permanent voltage Battery for RTC Electronics working approx 12 V Electronics not working 0 V X28 6 No...

Page 156: ...e approx 12 V Lifting inactive 0 V X62 6 Output plates down Digital output max 4 A Lowering active approx 12 V Lowering inactive 0 V X62 7 Output plates left Digital output max 4 A Offset left active...

Page 157: ...control 3 0 0 0 4 4 9 9 Faults in work functions vibration attachment plates rotor chip spreader 4 5 0 0 4 9 9 9 Fault in measuring systems 5 0 0 0 5 4 9 9 Fault diesel engine 5 5 0 0 5 9 9 9 Fault hy...

Page 158: ...e machine is stopped if this fault occurs The machine can still be driven to a limited extent but must be repaired by the service department as soon as possible Fault code is displayed Audible signal...

Page 159: ...d X X 2201 Steering logic Difference between steering wheel movement and steering movement too big machine has stopped This display is aNote if steering at standstill is not possible At standstill the...

Page 160: ...scription of Control Fault Codes Version Status V3 60 00 20 07 12 Description of Control Error Codes Page 54 of 97 Author Sch fl TE TES Infor mation code Description of fault Possible causes Assignmen...

Page 161: ...ASC deactivated warning The function Anti Slip Control ASC is deactivated A corresponding input code has been entered X X 2 0507 Drum drive deactivated warning Test mode Drum drive deactivated was act...

Page 162: ...X35 61 X X 1001 6 1004 Brake valve Overheating of output driver in ESX The connecting cable has short circuit to ground Coil defective X35 61 X X 1001 6 1005 BTS brake plausibility BTS output driver P...

Page 163: ...4 Input code for diagnose Fault reaction 1031 Travel lever sum error Y axis Error in redundant evaluation of axis Internal fault in travel lever Replace travel lever CAN X X 3 1032 Travel lever cable...

Page 164: ...ust be replaced X23 11 X X 1040 3 13 4 5 Travel system Fault code Description of fault Possible causes Terminal Assignment DH 4 BVC 4 Input code for diagnose Fault reaction 1070 Output travel pump for...

Page 165: ...rent regulator reverse Faults in valve control Check wiring X35 64 X X 5 1083 Output travel pumps reverse Supply voltage UB applied to the output to the proportional valve Short circuit of connecting...

Page 166: ...proportional valve to voltage supply X35 46 X X 5 1108 Output front travel motor Output to proportional valve shorted to ground Short circuit of connecting line control to proportional valve to machin...

Page 167: ...sensor is defective X35 31 X X 1 1142 Travel system pressure sensor no pressure The electric signal indicates that the travel pressure is permanently missing No pressure connection on sensor or supply...

Page 168: ...alve Short circuit of connecting line control to proportional valve to voltage supply X35 20 X 5 2044 Output steering valve right Output to proportional valve shorted to ground Short circuit of connec...

Page 169: ...X35 40 X35 41 X 4 2172 Steering wheel arm rest Sensor 1 pulse range The detected steering pulses on steering sensor 1 are outside the valid range see signal description Check connecting line to steer...

Page 170: ...ine X35 23 X 4 2193 Steering angle sensor B65 Ground cable breakage Ground cable to the steering angle sensor interrupted or Steering angle sensor on the articulated joint defective X35 1 X 4 2198 Ele...

Page 171: ...hrottle and is braked to stop Informative message no fault See 13 3 Note codes X35 16 X 2 2301 Signal fault Signal outside the valid range see signal description Machine can be driven normally Cable b...

Page 172: ...r tional solenoid is interrupted or the proportional solenoid is defective or the changeoverf relay bridge is missing X35 48 X X 1 3005 Valve vibration pump low amplitude on DH Internal system fault S...

Page 173: ...eded by more than 5Hz Emergency shut down to protect bearings After replacement of a vibration pump or peripheral equipment in the vibration circuit this fault may occur as a result of unfavoura ble c...

Page 174: ...only DH high amplitude Output to proportional valve shorted to ground Short circuit of connecting line control to proportional valve to machine frame or a ground cable Proportional valve defective X35...

Page 175: ...nterruption The connecting line from the output of the control to the propor tional solenoid is interrupted or the proportional solenoid is defective or the changeoverf relay bridge is missing X35 22...

Page 176: ...r warning Air filter soiled or sensor defective X26 8 X X 2 5027 Diesel engine Air filter fault shut down Air filter soiled or sensor defective X26 8 X X 5 5028 Water separator warning Water or other...

Page 177: ...ed sensor 1 or 2 interrupted X31 13 X31 11 X X 2 5119 Water separator EMR3 Water or other dirt in fuel filter X X 2 5120 Diesel engine EMR CAN communication CAN connection between ESX and EMR interrup...

Page 178: ...iesel engine EMR Coolant temperature sensor Sensor defective Wire breakage in current path Current path has short circuit to ground X31 8 X31 9 X X 2 5134 Diesel engine EMR Speed sensor Speed sensor 1...

Page 179: ...nput code for diagnose Fault reaction 8070 Flow controller solenoid valve coil forward travel pump Fault when calibrating the amplification parameter Incorrect solenoid coil X X 4 8071 Solenoid valve...

Page 180: ...leting stored faults once the fault log is deleted it is returned to 0000 14 2 Value displays 14 2 1 General Input code Description of display function Display values 0 5 5 5 Display of machine contro...

Page 181: ...for axle forward reverse 0 1000 Forward 0 1000 Reverse 1 0 2 2 Display Values for axle right left left 1000 0 1000 right i e brake gate 1 0 2 5 Display Travel lever actuating direction 100 Forward 0 N...

Page 182: ...19 238 Stage 22 120 Stage 2 916 Stage 5 795 Stage 8 675 Stage 11 557 Stage 14 436 Stage 17 318 Stage 20 200 Stage 23 80 Stage 3 875 Stage 6 756 Stage 9 637 Stage 12 517 Stage 15 396 Stage 18 279 Stage...

Page 183: ...ge display in mA 350 600 previous version 450 800 H1 components 1 0 7 9 Maximum current value derived end current of the valve Allowed range display in mA 1150 1400 previous version 1400 1800 H1 compo...

Page 184: ...verse 1 1 0 8 Travel direction logics 1 Forward 0 Standstill 2 Reverse 14 2 8 Travel motor rear wheel axle Input code Description of display function Display values 1 1 1 0 Actual coil current Display...

Page 185: ...play function Display values 1 1 4 0 Pressure in bar 0 600 1 1 4 1 Raw measuring value voltage in V 0 5V 1 1 4 2 Standardized measuring value 0 1000 1 1 4 3 Function status internal logic diagnose 0 1...

Page 186: ...ce of 20m 1 1 6 4 Travel a distance of 50m 1 1 6 5 Travel a distance of 100m 1 1 6 8 Setting of standard values 1 1 6 9 Saving the measuring value Speed detection has been parameterized anew 14 2 15 S...

Page 187: ...e left 0 1200mA 2 1 0 3 Display Actual current value steering valve left Display in mA 2 1 0 6 Display Current min value surge current left hand steering valve Display in mA 2 1 0 7 Display max curren...

Page 188: ...pulses Number of total pulses 2 1 4 2 Steering wheel sensor 2 total pulses of sensor 2 1 4 3 Steering wheel sensor 2 sense of rotation 1 steering wheel steers to the right clockwise 2 steering wheel s...

Page 189: ...or for frequency controller low amplitude on DH 2000 8000 machine type dependent 3 0 0 7 Actual control factor valve flow controller high amplitude on DH 2000 8000 machine type dependent 3 0 0 8 Actua...

Page 190: ...h for float position OFF Switch switched off ON Switch switched on Attention Float position is not always activated when switch is in ON position 3 0 5 5 Display Contact plates coupled OFF Plates are...

Page 191: ...MR parameter rpm 600 1000 5 0 1 1 Maximum speed EMR parameter rpm 1600 3000 5 0 2 4 Display Status engine coolant level 0 Coolant level OK 1 Coolant level too low 5 0 2 6 Display Status engine air fil...

Page 192: ...ble electric supply for drum drive motor Motor valve not energized The motor should now swash to max dis placement position 1 1 2 2 Function Disable electric supply for drum drive motor Motor valve no...

Page 193: ...on Determine surge currents reverse only Vers 1 07 and 1 08 see chapt Teach travel system surge currents 14 4 3 Speed detection trimming of measuring values Input code Description of display function...

Page 194: ...t teach function 1 2 0 1 Teach sense of rotation 1 Raise travel speed over 10m min 14 4 6 Engine shutdown by SEPA filter monitoring Input code Description of display function Display values 5 0 3 0 Vi...

Page 195: ...hapter 0 2 0 1 3 Function Accept left hand steering stop see chapter 0 14 4 9 Steering Emergency function Input code Description of display function Display values 2 0 5 0 Steering with joystick butto...

Page 196: ...3 0 9 1 Enable function Switch over frequency setting 3 0 9 2 Activate frequency setting machine with switch 3 0 9 3 Disable frequency setting machine WITHOUT switch 14 4 14 Activating deactivating th...

Page 197: ...t without sensors Attention danger of collision Use only in case of a sensor fault 3 0 7 6 Code Plate pump energized without plates attached Only for initial commissioning 14 4 16 Plates Preventing re...

Page 198: ...iption of Control Input Codes Page 92 of 97 Author Sch fl TE TES 14 4 17 Setting the hydraulic component variant Input code Description of display function Display values 8 0 0 1 Activate the function...

Page 199: ...nergy supply to the control valve of the vibration pump If this is below 90 the engine speed can be reduced theoretically until a swashing angle of 90 is reached for compensation On some machines the...

Page 200: ...or between machine and cables Examples Two lines rub against each other until the insulation has worn off A conductive line rubs off the insulation at the vehicle ground Wire breakage This generally...

Page 201: ...to vehicle ground often in connection with wire breakage Digital There are only two permissible states e g switched on or off lamp on off current flows does not flow valve open closed black white valv...

Page 202: ...e This sequence occurs in a closed circuit the co called closed loop control circuit Marking Closed loop control Control Operating path closed control circuit open control chain Measurement and compar...

Page 203: ...e g travel lever position forward and reverse will cause an fault message because this condition is normally not possible GND AGND Besides the normal battery ground terminal 31 in the vehicle there is...

Page 204: ...6 1 Installation lectrique ESX BOMAG 204 008 924 62...

Page 205: ...Installation lectrique ESX BOMAG 205 008 924 62 6 1...

Page 206: ...6 1 Installation lectrique ESX BOMAG 206 008 924 62...

Page 207: ...BOMAG 207 008 924 62 6 2 BEM BOMAG Evib Meter...

Page 208: ...MESX contient galement la documentation du syst me BEM BOMAG Evib Meter Le BOP BOMAG Operation Panel est uniquement install sur les machines BVM les machines BEM sont quip es d un module d affichage...

Page 209: ...MAG 209 008 924 62 6 2 Status 21 12 2011 Page 1 of 69 Author T L w TE File name c documents and settings kneip desktop neuer ordner schulung elektrik mesx_v4 03_02 12 11_en docx Service Training Elect...

Page 210: ...perating hours meter on machines with circular exciter BTMplus BTMprof 25 7 3 3 Extended diagnose BVC machines 26 7 3 4 Operating hour meter BVC machines 27 7 4 Simulation mode 28 7 5 Changing the pri...

Page 211: ...play added Description Software Version up to 3 03 added Terminal designation MESX changed from X0 to X44 Description of codes 7502 7511 7512 7532 7541 7542 7550 7551 7552 7562 7571 7572 7576 from ver...

Page 212: ...6 2 BEM BOMAG Evib Meter BOMAG 212 008 924 62 Service Training MESX Status 21 12 2011 Page 4 of 69 Author T L w TE...

Page 213: ...ented Max adjustment angle limited to 80 Max valve current for BW177 limited to 1000mA L w 1 05 26 07 200 4 BW219DH and BW213 BVC Polygon implemented Termination criteria for while loops incorporated...

Page 214: ...ce Training MESX Status 21 12 2011 Page 6 of 69 Author T L w TE 3 04 10 05 200 5 Vibration detection for BW177DH PDH and BW179DH PDH corrected L w 3 05 19 05 200 5 Phase response correction accelerati...

Page 215: ..._40 213D HC 213PDHC 213PD_40 214DHC 214PDHC 216DHC 216 PDHC 212D_40 212PD_40 Pulse numbers changed to 10m for BW219D VM classes taken from V3 90 VM class is sent to BCM L w 4 01 23 05 200 7 Vibration...

Page 216: ...aced by MESX and BOP by BOP L w 3 02 10 02 200 5 Amplitude bar graph in imperial display mode corrected L w 4 00 01 05 200 7 Flags for all EU languages and additionally Japan and China stored in OPUS...

Page 217: ...he ESX control the ESX control is not able to detect all faults The following list contains a selection of known fault reactions of the control which mostly have a different cause to the one described...

Page 218: ...ase the correct function of the control cannot be assured You should therefore set the machine type first see 5 4 List of machine types or 7 1 Adjusting the machine type BOP After setting the machine...

Page 219: ...001 101 583 32 1001 101 584 10 1001 XXX XXX XX XXXX 7501 1 00 177 PDH 101 582 22 1001 101 583 31 1001 XXX XXX XX XXXX 7502 3 03 177 BVC 101 582 23 1001 101 583 28 1001 XXX XXX XX XXXX 7503 1 00 179 DH...

Page 220: ...01 101 584 03 1001 XXX XXX XX XXXX 7569 4 00 219 PDH 101 582 71 1001 101 582 78 1001 101 584 05 1001 XXX XXX XX XXXX 7562 3 03 226 DH 101 582 80 1001 101 582 83 1001 101 582 88 1001 101 584 06 1001 XX...

Page 221: ...26 1001 XXX XXX XX XXXX 7629 4 00 212 D 40 101 582 43 1001 101 582 48 1001 101 583 49 1001 XXX XXX XX XXXX XXX XXX XX XXXX 7680 4 00 212 PD 40 101 583 48 1001 101 583 50 1001 XXX XXX XX XXXX XXX XXX X...

Page 222: ...negative values are indicated by the minus dot lighting up see illustration The following description describes the input of code numbers 6 2 Input of code numbers For the diagnostics of control inpu...

Page 223: ...This code number activates the function Adjusting machine type The display module now permanently shows the code 7 0 1 0 Select and enter the machine from the table above The display module now perma...

Page 224: ...he travel direction correspond with the actual travel direction Note Parameter adjustments can only be performed when the engine is not running Enter code number 7 6 0 0 This code number activates the...

Page 225: ...ion in our machines the bit rate must be set to 125 kBit s The bit rate is changed as follows Hold both keys F1 and F2 of the multi function display depressed and switch on the ignition The currently...

Page 226: ...ssibilities on machines with BOP 7 1 Adjusting the machine type BOP Setting the machine type requires the following sequence Note Parameter adjustments can only be performed when the engine is not run...

Page 227: ...e keys F11 and F12 see List of machine types under item 5 4 List of machine types After selecting the desired machine type press key F14 until the symbol F14 lights green for confirmation approx 4s Wh...

Page 228: ...vers a 12 V output signal in forward and reverse This direction signal may need to be inverted so that exciter adjustment only BVC machines and printout for the the travel direction correspond with th...

Page 229: ...ction signal can now be inverted or not inverted by pressing key F5 Invert 1 or Invert 0 After the desired change press key F14 to save the adjustment The symbol lights green for a moment as a sign of...

Page 230: ...Status 21 12 2011 Functions of the ESX control Page 22 of 69 Author T L w TE 7 3 Accessing the diagnostics menu Press key to open the screen page MENU The following screen is displayed Press key F5 t...

Page 231: ...tions of the ESX control Page 23 of 69 Author T L w TE If an actual error is present the corresponding error code will be displayed in the field Actual Errors Press ESC to exit the screen page By pres...

Page 232: ...low amplitude in percent 0 Big Ampl Triggering of solenoid valve for high amplitude in percent Direction Status MESX input travel direction LED on 12 V Ligths Status MESX input light detection LED on...

Page 233: ...hor T L w TE 7 3 2 Operating hours meter on machines with circular exciter BTMplus BTMprof Engine Operating hours of engine Vib manual Operating hours with vibration driven in manual mode Vib auto Ope...

Page 234: ...cer 98 Ampl Triggering of solenoid valve for vibration valve in percent Direction Status MESX input travel direction LED on 12 V Ligths Status MESX input light detection LED on 12 V MD Status MESX inp...

Page 235: ...ol Page 27 of 69 Author T L w TE 7 3 4 Operating hour meter BVC machines Engine Operating hours of engine Vib manual Operating hours with vibration driven in manual mode Vib auto Operating hours with...

Page 236: ...mode allows to swivel the Vario exciter at standstill and without vibration ATTENTION In simulation mode the exciter swivels even with the machine at standstill Before switching on vibration the machi...

Page 237: ...eter BOMAG 237 008 924 62 6 2 Service Training MESX Status 21 12 2011 Functions of the ESX control Page 29 of 69 Author T L w TE Press key A to open the screen page extended diagnose The following scr...

Page 238: ...Meter BOMAG 238 008 924 62 Service Training MESX Status 21 12 2011 Functions of the ESX control Page 30 of 69 Author T L w TE Press key A again to open the screen page simulation mode The following s...

Page 239: ...l direction is displayed in the roller symbol underneath The assignment of keys F9 to F14 is identical with their assignment in standard operation The voltage of the exciter position potentiometer is...

Page 240: ...tus 21 12 2011 Functions of the ESX control Page 32 of 69 Author T L w TE 7 5 Changing the printout language Press key to open the screen page MENU The following screen is displayed Press key F6 to op...

Page 241: ...the ESX control Page 33 of 69 Author T L w TE The desired printout language can be selected by pressing the keys F11 and F12 After selecting the desired language press key F14 to save the adjustment T...

Page 242: ...atus 21 12 2011 Functions of the ESX control Page 34 of 69 Author T L w TE 7 6 Setting the machine serial number Press key to open the screen page MENU The following screen is displayed Press key F7 t...

Page 243: ...ions of the ESX control Page 35 of 69 Author T L w TE The desired printout language can be selected by pressing the keys F11 and F12 After the adjustment press key F14 to save the adjustment The symbo...

Page 244: ...he correct machine type However due to slippage on the rear axle the recorded distance measurement may deviate from the actually travelled distance In this case the distances pulses can be adjusted ac...

Page 245: ...length in forward and press the key F6 at the end The following symbol appears After the end of the measuring travel press key F14 to save the adjustment The following symbol appears Press ESC to exit...

Page 246: ...1 Functions of the ESX control Page 38 of 69 Author T L w TE 7 8 Activating the amplitude limitation only BVC machines Press key to open the screen page MENU The following screen is displayed Press ke...

Page 247: ...of the ESX control Page 39 of 69 Author T L w TE The limitation can now be activated or deactivated by pressing key F5 Limit 1 or Limit 0 After the desired change press key F14 to save the adjustment...

Page 248: ...21 12 2011 Functions of the ESX control Page 40 of 69 Author T L w TE 7 9 Changing the display mode metric imperial Press key to open the screen page MENU The following screen is displayed Press key...

Page 249: ...control Page 41 of 69 Author T L w TE The imperial display mph F etc can now be activated or deactivated by pressing key F5 Imperial 1 or Imperial 0 After the desired change press key F14 to save the...

Page 250: ...nctions of the ESX control Page 42 of 69 Author T L w TE 7 10 Position to switch over the acceleration transducer only BVC machines Press key to open the screen page MENU The following screen is displ...

Page 251: ...43 of 69 Author T L w TE Press key F1 to activate the upper position or press key F3 to activate the lower position After the desired change press and hold key F14 to save the adjustment The symbol l...

Page 252: ...21 12 2011 Functions of the ESX control Page 44 of 69 Author T L w TE 7 11 Switching the GPS Receiver Voltage Supply Mode Press key to open the screen page MENU The following screen is displayed Press...

Page 253: ...s the GPS Receiver Power Supply to be controlled via MESX so that the receiver can be switched on and off in a defined way The GPS Mode can now be changed over by pressing the F5 key 0 OFF GPS Receive...

Page 254: ...ge Note This function is only available from software version 1 37 Select Configuration at the right hand edge of the window Press the field Language A list with the available languages pops up Choose...

Page 255: ...BEM BOMAG Evib Meter BOMAG 255 008 924 62 6 2 Service Training MESX Block diagram Status 21 12 2011 Block diagram Page 47 of 69 Author T L w TE 9 Block diagram BEM Signals Commands...

Page 256: ...BEM BOMAG Evib Meter BOMAG 256 008 924 62 Service Training MESX Block diagram Status 21 12 2011 Block diagram Page 48 of 69 Author T L w TE 10 Block diagram BTMplus VARIOCONTROL Printer Signals Comma...

Page 257: ...62 6 2 Service Training MESX Block diagram Status 21 12 2011 Block diagram Page 49 of 69 Author T L w TE 11 Block diagram BTMplus VARIOCONTROL and BCM05mobile Printer USB CAN Interface BCM 05 mobile...

Page 258: ...teering joystick speed range switch etc approx 0 V measured against ground terminal 31 X44 2 X44 3 Output Evib Display PWM max 2 5 A PWM signal 100 Hz approx 0 6 V X44 4 Interface RS 232 RxD used for...

Page 259: ...7 Input button STOP option Digital input active high Push button pressed 12 V Button not pressed 2 V X44 18 Input button PRINT option Digital input active high Push button pressed 12 V Button not pres...

Page 260: ...2 V Control switched off approx 2 V X44 29 Input acceleration transducer VV VL15g Analog input voltage input 0 8 5 V Acceleration signal measured against AGND Open circuit voltage vibration off 4 2 4...

Page 261: ...rator Digital input active high Engine running engine being started 12 V Engine stopped 0 V X44 38 Input vibration 2 On Digital input active high Vibration on 6 V Vibration off approx 0 V X44 39 X44 4...

Page 262: ...d 0 V X44 55 Ground connection electronics 0 V measured against ground X44 56 Voltage supply for outputs approx 12 V measured against ground X44 57 Voltage supply for outputs approx 12 V measured agai...

Page 263: ...s 21 12 2011 Fault codes of the ESX control Page 55 of 69 Author T L w TE 13 Fault codes of the ESX control 13 1 Overview Fault code Description of fault 4 5 0 1 4 5 4 0 Position controller exciter po...

Page 264: ...ult the machine is stopped after returning the travel lever to neutral the machine can move again The machine can still be driven to a limited extent but must be repaired by the service department as...

Page 265: ...0 1 Input exciter potentiometer front The voltage applied to the input is below the specified range see signal description Wire breakage in current path Current path has short circuit to ground No vol...

Page 266: ...connection to another current path X44 46 2 4 5 2 3 Output proportional solenoid front Valve for exciter down Fault when calibrating the valve Current path is interrupted Current path has impermissibl...

Page 267: ...potential even though the engine is not running Air in hydraulic system hydraulic pressure too low X44 09 X44 37 5 0 0 0 2 4 6 0 1 Input acceleration transducer 1 The voltage applied to the input is b...

Page 268: ...must be immediately replaced 5 9 0 0 0 9 1 9 9 Error message Communication via CAN bus disturbed The modules controlled via the CAN bus cannot be addressed by the main control ESX The respective mach...

Page 269: ...avel direction 1 0 0 0 Forward travel detected 0 0 0 0 Neutral position 0 0 0 I Reverse travel detected 1 0 0 2 Transducer for distance pulses The distances pulses summarized since starting the machin...

Page 270: ...ibration is displayed 0 0 0 0 Vibration OFF 0 0 0 1 Vibration ON 3 0 0 1 Vibrations status low amplitude The vibration status for low amplitude is displayed 0 0 0 0 Vibration OFF 0 0 0 1 Vibration ON...

Page 271: ...cer Input code Description of display function Display values 4 6 0 1 Acceleration transducer 1 Shows the voltage of transducer 1 Display value voltage in V 4 6 0 6 Acceleration transducer 2 Shows the...

Page 272: ...1 Description of Control Input Codes Page 64 of 69 Author T L w TE 14 6 Setting the machine type Input code Description of display function Display values 7 0 0 0 Shows the adjusted machine type 7 0 1...

Page 273: ...on of Control Input Codes Page 65 of 69 Author T L w TE 14 7 Parameter change Input code Description of display function Display values 7 6 0 0 Switch on function Invert travel direction Display value...

Page 274: ...en machine and cables Examples Two lines rub against each other until the insulation has worn off A conductive line rubs off the insulation at the vehicle ground Wire breakage This generally means tha...

Page 275: ...nd often in connection with wire breakage Digital There are only two permissible states e g switched on or off lamp on off current flows does not flow valve open closed black white valve Analogue In c...

Page 276: ...oop control value to the guide value This sequence occurs in a closed circuit the co called closed loop control circuit Distance Control Disturbance variable z e Output y Input w u Marking Closed loop...

Page 277: ...r fault the control will switch off and the override function will take over This has the effect that the machine can still be moved and steered with reduced speed Steering and dozer blade movements a...

Page 278: ...6 2 BEM BOMAG Evib Meter BOMAG 278 008 924 62...

Page 279: ...BOMAG 279 008 924 62 6 3 Module lectrique A108...

Page 280: ...6 3 Module lectrique A108 BOMAG 280 008 924 62...

Page 281: ...Module lectrique A108 BOMAG 281 008 924 62 6 3 Ventilateur de cabine 2 Ventilateur de cabine 1 Interrupteur rotatif ventilateur de la cabine Interrupteur rotatif climatiseur...

Page 282: ...6 3 Module lectrique A108 BOMAG 282 008 924 62...

Page 283: ...BOMAG 283 008 924 62 7 Installation lectrique du moteur...

Page 284: ...e pour for mer la base pour toutes les fonctionnalit s mises disposition telles que commande pr cise de l injection nombre d but et dur e des injections r glage du r gime de ralenti r gulation de la q...

Page 285: ...le branchement du faisceau de c bles c t v hicule fig 16 Le calculateur du moteur EMR3 E TCD 2015 fig 16 dispose de trois branchements situ s sur la partie sup rieure du bo tier raccord D2 1 pour le b...

Page 286: ...mulateur haute pression rail 9 Injecteurs 10 Capteur de pression de rail 11 Turbocompresseur gaz d chappement 12 Connecteur de transmission moteur 13 Recyclage des gaz d chappement option 14 Capteurs...

Page 287: ...niveau d huile option 9 Capteur de pression d huile 10 Capteur de pression de carburant 11 Capteur de vitesse de rotation de l arbre cames 12 Prise centralis e Capteurs TCD 2015 fig 1 1 Capteur de pre...

Page 288: ...me EMR3 Le calculateur du moteur EMR3 S n cessite un re lais principal externe relais K41 pour les rouleaux monocylindre et tandem relais E8 pour les finis seurs se reporter au sch ma lectrique respe...

Page 289: ...RZHU VXSSO VZLWFKHG PDLQ UHOD 9 P P DW N 9 P P DW N VLJQDO LQSXW DQDORJ ZLWK 3XOOGRZQ UHVLVWDQFH IRRWSHGDO VHWSRLQW 8LQ 9 5GRZQ N SRZHU VXSSO IRRWSHGDO VHWSRLQW 8RXW 9 SRZHU VXSSO IRRWSHGDO VHWSRLQW Q...

Page 290: ...RZQ N 8ORZ 9 8KLJK 9 VLJQDO LQSXW GLJLWDO ZLWK 3XOOGRZQ UHVLVWDQFH FOXWFK VZLWFK H WHUQDO VZLWFK WR 8 DW 5GRZQ N 8ORZ 9 8KLJK 9 VLJQDO LQSXW GLJLWDO ZLWK 3XOOGRZQ UHVLVWDQFH H KDXVW JDV EUHDN VZLWFK H...

Page 291: ...VHQVRU LQWHUQDO ZLWK 8 QG FRQQHFWHG VLJQDO RXWSXW GLJLWDO 3 0 ZLWK 3XOOXS UHVLVWDQFH PLQXV VZLWFKHG HQJLQH VSHHG VHQVRU PD P IPD N 6WDQGDUG PSXOVH 5RWDWLRQ SRZHU VXSSO DQ VSHHG VHQVRU 82XW 9 VLJQDO LQ...

Page 292: ...9 a VLJQDO LQSXW GLJLWDO ZLWK 6FKPLWW 7ULJJHU ZLWK 7KUHVKROG SSOLFDWLRQ DP VKDIW VSHHG VHQVRU SRZHU VXSSO FRRODQW 7HPSHUDWXUH VHQVRU LQWHUQDO ZLWK 8 QG FRQQHFWHG VLJQDO LQSXW DQDORJ ZLWK 3XOOXS UHVLV...

Page 293: ...2LO SUHVVXUH VHQVRU 8 Q 9 5XS N SRZHU VXSSO 5DLO SUHVVXUH VHQVRU LQWHUQDO ZLWK 8 QG FRQQHFWHG VLJQDO LQSXW DQDORJ ZLWK 3XOOXS UHVLVWDQFH 5DLO SUHVVXUH VHQVRU 8 Q 9 5XS N SRZHU VXSSO 5DLO SUHVVXUH VHQ...

Page 294: ...mode d grad lors d une d faillance du capteur d arbre de vilebrequin fig 2 D pose du capteur de vitesse de rotation fig 3 Retirer les colliers de c blage fig 3 D brancher le connecteur fig 4 D visser...

Page 295: ...ilebrequin Capteur de vitesse de rotation B130 Capteur inductif D termination exacte de la vitesse de rotation du moteur Fonction mode d grad lors d une d faillance du capteur d arbre cames Affichage...

Page 296: ...ler assurer une propret absolue lors des travaux sur l installation d alimentation en carbu rant Nettoyer soigneusement les alentours des en sembles concern s S cher les parties humides a l air compri...

Page 297: ...ter visuellement le filetage et le joint fl ches fig 13 di capteur Repose du capteur de pression fig 14 Attention Veiller la propret absolue en particulier celle du filetage et de la surface de jointu...

Page 298: ...n sembles concern s S cher les parties humides a l air comprim Observer les consignes de s curit et les pres criptions sp cifiques des pays respectifs en ce qui concerne la manipulation des carburants...

Page 299: ...une lectrovanne r glable en continu d sign e comme unit de dosage Cette vanne est mont e au bloc de pilotage FCU Fuel Control Unit et adapte la quantit de carburant d bit e dans la rail au besoins du...

Page 300: ...onnecteur avec port lectrique 2 Bo tier d aimant 3 Roulements 4 Induit avec poussoir 5 Bobine avec corps 6 Pot 7 Disque d air r siduel 8 Noyau magn tique 9 Joint torique 10Piston avec fentes de dosage...

Page 301: ...d but et la fin de l injection Les forces d actionnement pour l ouver ture et la fermeture du clapet sont g n r es par des lectroaimants Les injecteurs ne fonctionnent pas avec la tension de bord de 1...

Page 302: ...e pression d huile moteur La pression d huile est surveill e par la commande EMR A48 En cas de dysfonctionnement le syst me transmet un message l affichage group A81 fig 26 ainsi qu l enregistreur de...

Page 303: ...air comprim Boucher imm diatement tous les raccords d branch s avec des bouchons neufs et propres Ne retirer les bouchons de fermeture qu imm dia tement avant le montage Environnement Recueillir l hui...

Page 304: ...formation de la fum e i Note Le moteur continue de marcher avec une pression de suralimentation simul e en cas d une d faillance du capteur Le moteur continue de marcher en cas d une d faillance du c...

Page 305: ...924 62 7 10 Repose du capteur fig 32 Installer un joint d tanch it neuf fig 32 Enduire l g rement le joint avec de la graisse fig 33 Installer le capteur fig 33 Rebrancher puis verrouiller le connect...

Page 306: ...ssement T moin d alarme surchauffe du moteur La temp rature du liquide de refroidissement est en registr e par la commande EMR A48 En cas de dysfonctionnement le syst me transmet un message l affichag...

Page 307: ...orrespon dants lors de la vidange et du remplissage de l instal lation de refroidissement fig 37 D verrouiller puis d brancher le connecteur fig 37 fig 38 D visser le capteur de temp rature du liquide...

Page 308: ...d marrage froid la commande EMR com mute broche 24 masse 34 29 Plus et excite la bo bine du relais K14 Le contact du relais K14 alimente les bougies en tension de la batterie Fusible des bougies cray...

Page 309: ...u moteur fig 45 1 Raccord du capteur du s parateur d eau B124 2 Raccord pr chauffage du carburant R79 200 Watt en option Le pr chauffage du carburant emp che les perturba tions de fonctionnement du mo...

Page 310: ...la vibration syst matiquement avec le moteur sur pleins gaz ou en mode de ser vice ECO R gler uniquement la vitesse au moyen du levier de commande de marche 7 16 Enregistreur de donn es L enregistreu...

Page 311: ...teur d pression B03 i Note La d pression n est pas surveill e par le calculateur du moteur fig 2 T moin d avertissement filtre air L interrupteur de d pression commute contre la masse une d pression d...

Page 312: ...so nore se met en marche et le code 5024 s affiche sur le display Le moteur s ar r te apr s 10 secondes et le code 5025 s affiche i Note L avertisseur sonore H07 est command par la com mande de condui...

Page 313: ...r bus CAN fig 9 A81 affichage group LCD b affichage de la r serve en carburant Interrupteur de pression diff rentielle du filtre d huile hydraulique B21 fig 1 Les interrupteurs fig 1 commutent contre...

Page 314: ...ention Tous les d fauts reconnus sont affich s sur le display Les codes de d faut de 5000 5499 concernent le moteur Diesel La lecture d taill e des codes de d faut Moteur Diesel n est possible qu avec...

Page 315: ...mations suivantes sont affich es localisation du d faut par ex Capteur de temp ra ture du liquide de refroidissement type du d faut par ex Limite inf rieure d pass e D faut sporadique donn es environn...

Page 316: ...8 924 62 Repr sentation des valeurs de mesure fig 2 Un grand nombre de valeurs de mesure est disponible qui peuvent galement tre utilis es lorsque aucun d faut EMR n est pr sent comportement au d mar...

Page 317: ...2 7 18 Repr sentation de la m moire des d fauts fig 3 En r gle g n rale l interrogation de la m moire des d fauts du calculateur du moteur peut fournir des in dications utiles lors de la recherche de...

Page 318: ...able qui permet l utilisateur d interroger les donn s du moteur et de la repr senter sous les formats sui vants Affichage analogique Donn es num riques Multi data combinaison entre donn es analo gique...

Page 319: ...Port de diagnostic BOMAG 319 008 924 62 7 20 7 20 Port de diagnostic fig 1 Calculateur sous le poste de conduite Branchement SerDia...

Page 320: ...AG 320 008 924 62 fig 2 Prise Serdia dans l armoire lectrique fig 3 Prise diagnostic A Plus batterie B Moins batterie F CAN2 low G CAN1 low H CAN1 high K K Line M CAN2 high Branchement SerDia Prise Se...

Page 321: ...iagnostic au moyen d un c ble sp cial L utilisation de SERDIA est d crite dans un manuel d emploi individuel Branchement du display bus CAN L utilisation du display est d crite dans un manuel d emploi...

Page 322: ...7 21 Liste des codes de d faut EMR3 BOMAG 322 008 924 62 7 21 Liste des codes de d faut EMR3...

Page 323: ...Liste des codes de d faut EMR3 BOMAG 323 008 924 62 7 21...

Page 324: ...7 21 Liste des codes de d faut EMR3 BOMAG 324 008 924 62...

Page 325: ...Liste des codes de d faut EMR3 BOMAG 325 008 924 62 7 21...

Page 326: ...7 21 Liste des codes de d faut EMR3 BOMAG 326 008 924 62...

Page 327: ...ackUp 19 76 190 EngMCaS1 19 77 190 EngMCrS1 20 78 190 EngMOfsCaSCrS 20 79 190 EngPrtSysReacFOC 20 80 190 EngPrtSysReacORC 21 81 703 ESLpCD 21 82 1074 ExFlCD 21 83 975 FanCD 22 85 1639 FanCDEval 22 86...

Page 328: ...523470 PRVMon 51 209 157 RailCD 51 210 157 RailCDOfsTst 52 Deutz Code SPN Fehlername Seite 211 523613 RailMeUn0 52 212 523613 RailMeUn1 52 213 523613 RailMeUn2 53 214 523613 RailMeUn3 53 215 523613 R...

Page 329: ...TZ Errorcode 12 BlinkCode short long short 2 2 6 SPN 91 possible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable 2 data stream...

Page 330: ...ressure is implausible compared with the charge air pressure Error codes DEUTZ Errorcode 16 BlinkCode short long short 2 9 2 SPN 108 possible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage...

Page 331: ...orlamp shows permanent light Entry in errormemory Possible reason for error Relay energized but no feedback on sense line relay defective or wrong wired preheat component defective connection cable de...

Page 332: ...ivates a system reaction Error codes DEUTZ Errorcode 23 BlinkCode short long short 3 1 8 SPN 168 possible FMI 2 data stream is defective 2 data stream is defective 12 Errormode not identifiable 12 Err...

Page 333: ...in of the injection Error codes DEUTZ Errorcode 26 BlinkCode short long short 5 3 3 SPN 523563 possible FMI 2 data stream is defective 2 data stream is defective 2 data stream is defective 2 data stre...

Page 334: ...EUTZ Errorcode 29 BlinkCode short long short 5 3 6 SPN 523566 possible FMI 2 data stream is defective 2 data stream is defective 2 data stream is defective 2 data stream is defective Errordetection Er...

Page 335: ...ossible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 2 data stream is defective 2 data stream is defective Errordetection Errorlamp shows permanent light...

Page 336: ...ort long short 2 4 1 SPN 1323 possible FMI 12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent lig...

Page 337: ...12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason fo...

Page 338: ...12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason fo...

Page 339: ...ECU activates a system reaction Error codes DEUTZ Errorcode 47 BlinkCode short long short 2 4 1 SPN 1346 possible FMI 0 data valid but above normal working area 12 Errormode not identifiable 12 Errorm...

Page 340: ...eded Error codes DEUTZ Errorcode 53 BlinkCode short long short 3 2 8 SPN 1081 possible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 5 current to low or br...

Page 341: ...long short 2 3 2 SPN 110 possible FMI 0 data valid but above normal working area 0 data valid but above normal working area 12 Errormode not identifiable 12 Errormode not identifiable Errordetection E...

Page 342: ...FMI 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible...

Page 343: ...e 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Cable break or ECU internal error output 2 c...

Page 344: ...e 12 Errormode not identifiable 5 current to low or broken wire 2 data stream is defective Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Cable break or...

Page 345: ...hort 2 1 2 SPN 190 possible FMI 12 Errormode not identifiable 12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in...

Page 346: ...e Error codes DEUTZ Errorcode 78 BlinkCode short long short 2 1 3 SPN 190 possible FMI 2 data stream is defective 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifia...

Page 347: ...rcuit to Ubatt 5 current to low or broken wire 2 data stream is defective Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Cable break or internal ECU erro...

Page 348: ...or the current drain measured by ECU is out of the target range Error codes DEUTZ Errorcode 85 BlinkCode short long short 2 3 8 SPN 1639 possible FMI 3 Voltage to high or short circuit to Ubatt 4 Volt...

Page 349: ...codes DEUTZ Errorcode 89 BlinkCode short long short 2 2 8 SPN 97 possible FMI 12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable Errordet...

Page 350: ...I 12 Defective component 12 Defective component 12 Defective component 2 data stream is defective Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Missing...

Page 351: ...able 12 Errormode not identifiable 12 Defective component 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Missing message Pr...

Page 352: ...sible FMI 12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible...

Page 353: ...ble FMI 12 Defective component 12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason fo...

Page 354: ...ctive component 12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Missing...

Page 355: ...ve component 12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Missing me...

Page 356: ...eason for error Fuel temp sensor cable break or short circuit sendor defective connection cable demaged Take actions for error repair Check cabling if sensor not working check sensor and if necessary...

Page 357: ...range the ECU activates a system reaction Error codes DEUTZ Errorcode 137 BlinkCode short long short 1 3 3 SPN 523619 possible FMI 2 data stream is defective 2 data stream is defective 12 Errormode n...

Page 358: ...Measurement errortime default value 140 1638 HOTSCDSysReac Error description CUSTOMER TEMPSENS 2 Customer specific temperature 2 the temperature calculated by ECU is above the target range the ECU ac...

Page 359: ...3612 possible FMI 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable 14 Special Instructions Errordetection Errorlamp shows blinking Entry in errormemory Possibl...

Page 360: ...DEUTZ Errorcode 146 BlinkCode short long short 5 5 5 SPN 523612 possible FMI 3 Voltage to high or short circuit to Ubatt 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not i...

Page 361: ...vates a system reaction Error codes DEUTZ Errorcode 150 BlinkCode short long short 2 3 3 SPN 105 possible FMI 0 data valid but above normal working area 0 data valid but above normal working area 12 E...

Page 362: ...ossible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 13 out of calibrated range 12 Errormode not identifiable Errordetection Errorlamp shows permanent lig...

Page 363: ...5 possible FMI 12 Defective component 12 Defective component 12 Defective component 12 Defective component Errordetection Errorlamp shows blinking Entry in errormemory Possible reason for error High p...

Page 364: ...cuit to Ubatt 13 out of calibrated range 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason fo...

Page 365: ...alibrated range 13 out of calibrated range 5 current to low or broken wire 13 out of calibrated range Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Cabl...

Page 366: ...cuit to Ubatt 13 out of calibrated range 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason fo...

Page 367: ...alibrated range 13 out of calibrated range 5 current to low or broken wire 13 out of calibrated range Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Cabl...

Page 368: ...cuit to Ubatt 13 out of calibrated range 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason fo...

Page 369: ...o Ubatt 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for e...

Page 370: ...short 1 3 5 SPN 523615 possible FMI 12 Errormode not identifiable 12 Defective component 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light 15s...

Page 371: ...fiable 12 Errormode not identifiable 12 Errormode not identifiable 14 Special Instructions Errordetection Errorlamp shows blinking Entry in errormemory Possible reason for error Watchdog counter excee...

Page 372: ...ntifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Short circuit to ground or emergency shut off relay 3 internal rapid shut off of the ECU without...

Page 373: ...rrorcode 191 BlinkCode short long short 1 4 3 SPN 523452 possible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable 2 data stream...

Page 374: ...Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible reason for error Cable break or shor...

Page 375: ...CU is implausibly low Error codes DEUTZ Errorcode 197 BlinkCode short long short 2 3 1 SPN 100 possible FMI 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable 1...

Page 376: ...5 SPN 1237 possible FMI 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable 2 data stream is defective Errordetection Errorlamp shows permanent light Entry in err...

Page 377: ...t identifiable Errordetection Errorlamp shows permanent light 15s before shut off Entry in errormemory Possible reason for error Rail pressure relief valve open or forced open abortive interpretation...

Page 378: ...high pressure system external 2 Leakage at rail pressure relief valve internal 3 Needle clampt in open position 4 Abrasion at injector 5 Abrasion at high pressure pump 6 Too low primary pressure on lo...

Page 379: ...ntifiable 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light oder blinking Entry in errormemory Possible reason for error 1 Leakage in high pres...

Page 380: ...ath through a test during the ramp up phase Error codes DEUTZ Errorcode 218 BlinkCode short long short 1 4 9 SPN 523490 possible FMI 12 Errormode not identifiable 12 Defective component 3 Voltage to h...

Page 381: ...g short 2 8 2 SPN 523601 possible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable 12 Errormode not identifiable Errordetection...

Page 382: ...y of the lamp is exceeded Error codes DEUTZ Errorcode 225 BlinkCode short long short 5 1 3 SPN 624 possible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 5...

Page 383: ...FMI 12 Errormode not identifiable 12 Errormode not identifiable 12 Errormode not identifiable 2 data stream is defective Errordetection Errorlamp shows blinking Entry in errormemory Possible reason f...

Page 384: ...emory Possible reason for error Rail pressure relief valve open or forced open abortive interpretation of the rail pressure gradient power supply voltage too low rail pressure sensor defective fuel me...

Page 385: ...Topcurve detected data manipulation too slow changed curve Take actions for error repair other error properties System reaction Behaviour error lamp Selfhealing Signal Priority 3 Measurement errortim...

Page 386: ...7 possible FMI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permane...

Page 387: ...rection factor it calibrates itself then Error codes DEUTZ Errorcode 245 BlinkCode short long short 2 5 4 SPN 523010 possible FMI 0 data valid but above normal working area 12 Errormode not identifiab...

Page 388: ...as not already completed ECU stores every shutoff with uncompleted or missing flushing process Error codes DEUTZ Errorcode 248 BlinkCode short long short 5 4 3 SPN 523652 possible FMI 2 data stream is...

Page 389: ...MI 3 Voltage to high or short circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Ent...

Page 390: ...rt circuit to Ubatt 4 Voltage to low or short circuit to Ubatt 12 Errormode not identifiable 12 Errormode not identifiable Errordetection Errorlamp shows permanent light Entry in errormemory Possible...

Page 391: ...rrorcode 257 BlinkCode short long short 5 6 5 SPN 523661 possible FMI 12 Errormode not identifiable 12 Errormode not identifiable 12 Defective component 12 Errormode not identifiable Errordetection Er...

Page 392: ...necessary replace it check connection cable and if necessary repair or replace it other error properties System reaction Warning Behaviour error lamp permanent light Selfhealing yes Signal Priority 3...

Page 393: ...ur ainsi qu au r gulateur lui m me DF1 Champ Dynamo 1 DF2 Champ Dynamo 2 IG 15 Interrupteur de d marrage G n ratrice courant triphas L alternateur courant triphas g n re tout d abord une tension triph...

Page 394: ...uement en d calage de 120 L excitation du champ magn tique n cessite un courant continu ap pliqu au rotor par deux charbons et bagues collec trices fig 10 Courant triphas Le sch ma lectrique fig 10 re...

Page 395: ...un champ magn tique n est pr sent dans la g n ratrice sans courant Etant donn que ceci est n cessaire pour la g n ration du courant il est obligatoire d alimenter le rotor en cou rant afin qu un l ger...

Page 396: ...ne unit avec le support des blais de charbon qui transmettent le cou rant excitateur aux bagues collectrices du rotor Le r gulateur compare la tension effective redress e de la g n ratrice avec une te...

Page 397: ...e d une g n ratrice courant triphas est un courant de pr excitation trop faible Le courant de pr excitation par le raccord D d pend du consomma teur utilis r sistance par ex t moin de contr le de la c...

Page 398: ...3 Le courant de la g n ratrice doit avoir une valeur au moins identique la somme du courant des consommateurs en service Contr le du rotor i Note Les bobines du rotor ne peuvent tre mesur es qu l tat...

Page 399: ...er le stator si la valeur mesur e ne corres pond pas la sp cification d usine A l aide du testeur de continuit r gl sur la fonction r sistance mesurer la continuit entre les conduites individuelles de...

Page 400: ...auvais contact La mise la masse de la g n ratrice doit tre en ordre La batterie doit tre en bon tat avec une tension de marche vide d au moins 12 6 Volt Si possible arr ter tous les consommateurs Effe...

Page 401: ...d fig 22 Il s agit d un r gulateur r gulation par le Plus lorsque le balai de charbon est reli la masse La bobine d excitation se situe entre DF et D c est dire que le r gulateur r gle la bobine d exc...

Page 402: ...e r gulateur La g n ratrice ne doit pas tre d pos e pour ce travail La g n ratrice Delco Remy doit tre d pos e et en partie d mont e pour remplacer les balais de charbon Le porte balai est install l i...

Page 403: ...tension Repose du r gulateur de tension fig 1 V rifier le si ge correct du joint sur le couvercle de protection fig 1 fig 2 S assurer que le joint en caoutchouc est install sur le porte balai fig 2 f...

Page 404: ...leur propre force Lors de cette op ration des r sistances consid rables de compression et de frottement doivent tre surmon t es Le d marreur lectrique transforme l nergie lec trique stock e dans la ba...

Page 405: ...on 8 avec le levier de man uvre 6 dans la cou ronne dent e 7 1 Induit 2 Enroulement de maintien 3 Enroulement d attraction 4 Commutateur magn tique 5 Interrupteur d allumage 6 Levier de commande 7 Rou...

Page 406: ...cuit du courant du d marreur Le courant cir cule alors hors de la batterie 9 au travers de la plaque de contact dans l enroulement d attraction 3 et dans l enroulement de maintien 2 Etant donn que les...

Page 407: ...l induit D s que l interrupteur de d marrage est ouvert le ressort de rappel 5 ram ne l induit dans sa position initiale 1 Enroulement de maintien 2 Enroulement d attraction 3 Platine 4 Induit 5 Ress...

Page 408: ...rche sur la position correcte Interrupteur d arr t d urgence actionn Batterie suffisamment charg e Bornes de la batterie en ordre Fusible principal de la batterie en ordre Coupe batterie en service Co...

Page 409: ...continuit du commutateur magn tique fig 16 A l aide d un testeur de continuit appuyer sur la goupille et contr ler la continuit entres les bornes 1 et 2 Remplacer le commutateur si le courant ne pass...

Page 410: ...aleurs suivantes afin d viter des en dommagement au niveau des bornes du d mar reur ou des composants Bornes 30 24 4 Nm Borne 50 1 1 3 Nm Des crous trop serr s peuvent endommager des pi ces du d marre...

Page 411: ...BOMAG 411 008 924 62 8 Installation hydraulique...

Page 412: ...ne Pompe 1 fig 1 se situe sous le niveau du fluide avec le bout reli la pression atmosph rique La compensation de la pression entre le r servoir hy draulique et l environnement assure une aspiration o...

Page 413: ...vant d charger le c t basse pression Le m dium reste dans le circuit Uniquement les fuites permanentes de la pompe et du moteur doivent tre remplac es par la pompe d alimen tation 1 qui fournit en per...

Page 414: ...s en circuit ferm Le d bit est proportionnel la vitesse de rotation d entra ne ment et au volume refoul fig 3 Pompe pistons axiaux H1 Attention La pompe pistons axiaux doit tre remplie d huile sous pr...

Page 415: ...Pompe de translation et de vibration H1 BOMAG 415 008 924 62 8 2 Sch ma fonctionnel fig 4...

Page 416: ...artient l ensemble des l ments de s curit dans un circuit hydrau lique ferm Il limite la pression dans le circuit d alimentation une valeur d finie r gl e Limiteur de pression de pilotage coupure de l...

Page 417: ...ovannes proportionnelles de sorte que le plateau in clin et le volume refoul sont r glables en continu Un sens de flux est affect chaque lectrovanne propor tionnelle Attention Le ressort de rappel dan...

Page 418: ...8 2 Pompe de translation et de vibration H1 BOMAG 418 008 924 62 fig 6 fig 7...

Page 419: ...tilisation en tant que moteur transforme l nergie hy drostatique en nergie m canique Lors d une utilisation comme pompe le d bit est proportionnel la vitesse de rotation d entra nement et l angle de b...

Page 420: ...chaque rotation pour effectuer une course compl te En m me temps le volume en huile en fonction de la course est aspir respectivement refoul travers les orifices de commande dans la glace de distribut...

Page 421: ...inaison avec l installation compl te V rifier si le mat riel a rempli les conditions de fonctionnement au sein de l installation avant l apparition de la panne Faites vous une id e concr te sur la cau...

Page 422: ...re de la pression Purge de l unit pistons axiaux contr le de la viscosit du fluide par les services comp tents Panne m canique de l unit pis tons axiaux Remplacer l ensemble contacter le service comp...

Page 423: ...s e Remplacer l ensemble Panne m canique de l unit pis tons axiaux Remplacer l ensemble Unit d entra nement d fectueuse par ex moteur ou v rin hydrau lique V rifier si besoin remplacer l unit d entra...

Page 424: ...ns des paliers tourillon press s dans l arbre ext rieur La liaison entre l arbre d entra nement et les pistons est assur e dans aucune pi ce particuli re L arbre d en tra nement est log dans deux roul...

Page 425: ...rd de mesure M4 Sur r gime 1 lec trovanne sans courant le c t piston prise de mesure M3 est reli au r servoir Sur r gime 2 les lectro vannes sont mises sous tension pour commuter le clapet et la press...

Page 426: ...tons 2 fig 12 sont dispos s en biais par rapport l arbre d entra nement 1 Les pistons ex cutent une course transform e en mouvement rotatif par l articulation la bride de l arbre d entra nement Le bar...

Page 427: ...t s du circuit ferm La pression plus lev e d place le tiroir du clapet contre le ressort de rappel permettant l huile de circuler vers le c t basse pression fig 13 Tiroir de purge Un limiteur de pres...

Page 428: ...pes hydrauliques ou moteurs hydrauliques Ceci signifie que l utilisation en tant que pompe trans forme l nergie m canique en nergie hydrostatique et l utilisation en tant que moteur transforme l nergi...

Page 429: ...le de retour soit entre les deux lumi res Lorsque la charge est exerc e sur le piston celui ci se d place vers le bas sur le pla teau inclin pour d placer le barillet 9 pistons et mettre l arbre d ent...

Page 430: ...Essayer de saisir les modifications de l installation compl te dans laquelle le produit est install Les conditions de mise en oeuvre ou le domaine d application du produit a t il t modifi Le syst me...

Page 431: ...ter le service apr s vente Plage de viscosit du fluide sous pression incorrecte Utiliser un fluide de viscosit conforme Moteur pistons axiaux d fectueux Remplacer le moteur D faut m canique au moteur...

Page 432: ...t rieur des chambres de pression est assur par les forces de la pression de refoulement pour fournir un rendement optimal Sur le c t arri re la pression de service agit sur les coussinets en mouvement...

Page 433: ...xt rieurs BOMAG 433 008 924 62 8 8 fig 18 Pos D nomination Pos D nomination 1 Couvercle 6 Roue dent e entra n e 2 Joints 7 Arbre 3 Carter 8 Bride 4 Roue dent e d entra nement 9 Palier 5 Chambre de ref...

Page 434: ...8 9 Circuit de translation BOMAG 434 008 924 62 8 9 Circuit de translation Pompe d entra neme Moteur de translation Arri re Moteur de translation Avant...

Page 435: ...Circuit de translation BOMAG 435 008 924 62 8 9 Entra nement de la translation BW 219DH PDH 4 fig 19...

Page 436: ...alimentation 10 R ducteur de translation avec frein multi disques 4 Pompe de translation Y16 et Y17 11 Moteur de translation avant avec commutation des r gimes de conduite Y30 5 Pompe de vibration 12...

Page 437: ...Circuit de translation BOMAG 437 008 924 62 8 9 BW 219DH PDH 4 option cabine avec chauffage fig 20...

Page 438: ...sques 4 Pompe de translation Y16 et Y17 11 Moteur de translation avant avec commutation des r gimes de conduite Y30 5 Pompe de vibration 12 Collecteur d huile de retour avec l ment ther mique 6 Filtre...

Page 439: ...direction d alimentation 10 R ducteur de translation avec frein multi disques 4 Pompe de translation Y16 et Y17 11 Moteur de translation avant avec commutation des r gimes de conduite Y30 5 Pompe de v...

Page 440: ...lation avec frein multi disques 4 Pompe de translation Y16 et Y17 11 Moteur de translation avant avec commutation des r gimes de conduite Y30 5 Pompe de vibration 12 Collecteur d huile de retour avec...

Page 441: ...d huile d alimentation sont regroup s en amont du filtre Le circuit d alimentation fournit l huile pour les fonctions de commande dans les circuits ferm s des entra ne ments de la translation et de l...

Page 442: ...pressions de pointe install est un gicleur install entre le m dium de mesure et l l ment sensible la pression du convertisseur Le gicleur a une ouverture de 0 3 mm Il peut colmater lorsque le fluide...

Page 443: ...pression de la pompe de translation marche arri re 2 Raccord X 6 Liaison haute pression moteur de bandage marche arri re 3 Raccord capteur de pression B112 7 Liaison haute pression moteur de bandage m...

Page 444: ...QW W SH DJHQ HLFKQXQJVQXPPHU GUDZLQJ QXPEHU HSU SSU DKUNUHLV 3URSHO FLUFXLW 1 HDUE G E 3 B 3 ODWW 3DJH ODWW 3DJH 0 EDU EDU EDU EDU EDU PP PP YRUZlUWV RUZDUG U FNZlUWV DFKZDUG YRUZlUWV RUZDUG 3 7 0 9JP...

Page 445: ...ression de pilotage 7 1 Clapet de purge avec limiteur de pression 2 2 Limiteur de pression d alimentation 7 2 R glage proportionnel Y30 2 3 Limiteurs haute pression 7 3 Piston de commande 06 Moteur d...

Page 446: ...ra nement du bandage fig 27 BW213 214 DH PDH Le moteur d entra nement du bandage est une unit pistons axiaux plateau inclin et cylindr e variable de la marque Sauer Danfoss s rie 51 C R ducteur de tra...

Page 447: ...d le CR51 Celle ci r duit la vitesse de rotation d en tra nement lev e avec un rapport de i 73 5 la vitesse de rotation finale du bandage 1 Moteur de translation 6 Roue solaire 2 Roulement rouleaux co...

Page 448: ...rt de i 129 2 la vitesse de rotation finale du bandage i Note Cette bo te ne peut pas tre desserr e manuellement 1 Moteur de translation 8 Roue plan taire 2 me R gime 2 Raccord de purge du frein 9 Rou...

Page 449: ...de commande de la marche est ramen sur position neutre pour emp cher le d placement involontaire de l engin Les freins de parking sont command s lectriquement par l lectrovanne 3 2 voies Y04 de la com...

Page 450: ...62 BW 219 DH PDH fig 31 Clapet de frein 1 Y04 BW 226 DH PDH fig 32 Clapet de frein avec pompe manuelle 1 Pompe manuelle 4 Clapet de frein Y04 2 Limiteur de pression 38 bars 5 Bouton de desserrage d ur...

Page 451: ...ein fig 33 D cranter le levier de commande de la marche fig 33 vers la gauche mais ne pas le d placer sur po sition I ou II Le frein de parking se desserre fig 34 D visser la plaquette de s curit 2 fi...

Page 452: ...nce de remorquage maxi 500 m Bloquer la machine contre tout d placement invo lontaire fig 36 Fixer les cha nes ou les c bles de remorquage de mani re s re aux points de remorquage fig 36 Ouvrir puis c...

Page 453: ...oteur Stationner la machine sur un sol horizontal fig 40 D visser le bouchon de v rification du niveau fig 40 et v rifier le niveau d huile i Note Le deuxi me bouchon se trouve l arri re Apr s le remp...

Page 454: ...polluante Stationner la machine sur un sol horizontal fig 41 Nettoyer puis d visser les bouchons de v rification du niveau et de vidange fig 41 Vidanger l huile dans un r cipient appropri Nettoyer pui...

Page 455: ...correctement le bouchon 8 15 Vidange d huile des moyeux de roues Attention Vidanger l huile uniquement temp rature de ser vice Effectuer la vidange au deux c t s de l essieu Environnement Recueillir l...

Page 456: ...ion du niveau d huile de la bo te de d multiplication du bandage V rifier fig 47 D visser le bouchon de v rification du niveau fig 47 et v rifier le niveau d huile Le niveau d huile doit atteindre le...

Page 457: ...e Environnement Recueillir l huile usag e et l vacuer de mani re non polluante D placer le bandage de sorte que les bouchons de vidange et de remplissage se trouvent la verticale l une au dessus de l...

Page 458: ...le par l orifice de remplissage fig 51 jusqu ce que le niveau atteigne le bord inf rieur l orifice de v rification du niveau Qualit et quantit d huile voir paragraphe In gr dients et carburants Nettoy...

Page 459: ...de rotation les vitesses rotation de la pompe diff rent galement Le syst me de vibration est con u de telle sorte que la vitesse de rotation lev e de l arbre d excitateur fr quence est coupl e avec la...

Page 460: ...est reli l arbre d excitateur dans le bandage par l interm diaire d un accouplement denture sph rique La rotation de l arbre d excitateur avec ses poids excentriques g n re la vibration des bandage mo...

Page 461: ...rcuit d alimentation 2 Clapet de direction 7 Moteur de vibration 3 Pompe de direction d alimentation 8 Collecteur d huile de retour avec l ment ther mique 4 Pompe d entra nement de la translation 9 R...

Page 462: ...amont du filtre Le circuit d alimentation fournit l huile pour les fonctions de commande dans les circuits ferm s des entra ne ments de la translation et de la vibration pour le desserrage des freins...

Page 463: ...rence de pression de p 2 5 bars Le mes sage de d faut est mit avant l ouverture du clapet by pass Retours d huile Toutes les huiles de retour circulent travers le collecteur avec le clapet de r glage...

Page 464: ...PHQWDUW GRFXPHQW W SH DJHQ HLFKQXQJVQXPPHU GUDZLQJ QXPEHU HSU SSU 9LEUDWLRQVNUHLV HQNXQJ 9LEUDWLRQ FLUFOH 6WHHULQJ 1 HDUE G E 3 B 3 ODWW 3DJH ODWW 3DJH EDU PP EDU EDU EDU EDU EDU EDU EDU EDU FP 9DULR...

Page 465: ...6 01 Pompe de vibration 1 4 Pompe d alimentation 1 1 Limiteur de pression de pilotage 08 Moteur de vibration 1 2 Clapet de pression d alimentation 09 Clapet de purge 1 3 Limiteurs haute pression 1 Ra...

Page 466: ...2 et rajouter un peu d huile jusqu ce qu elle s coule de l orifice de v rification 2 Revisser et resserrer les bouchons de remplissage 2 et de v rification du niveau 1 Effectuer la m me proc dure sur...

Page 467: ...fig 9 et remplir l huile par l orifice 2 jusqu ce qu elle s coule de l orifice de v rifica tion du niveau Revisser et resserrer les bouchons de remplissage 2 et de v rification du niveau 1 Effectuer...

Page 468: ...08 924 62 8 22 Circuit de direction Deux v rins de direction fig 1 1 Clapet de direction 4 R servoir d huile hydraulique 2 Pompe de direction et d alimentation avec prise de mesure 5 V rin de directio...

Page 469: ...apet de direction 4 R servoir d huile hydraulique 2 Pompe de direction et d alimentation avec prise de mesure 5 V rin de direction 3 Filtre du circuit d alimentation 6 Silencieux Le fluide hydraulique...

Page 470: ...8 22 Circuit de direction BOMAG 470 008 924 62 fig 3...

Page 471: ...GRFXPHQW W SH DJHQ HLFKQXQJVQXPPHU GUDZLQJ QXPEHU HSU SSU 9LEUDWLRQVNUHLV HQNXQJ 9LEUDWLRQ FLUFOH 6WHHULQJ 1 HDUE G E 3 B 3 ODWW 3DJH ODWW 3DJH EDU PP EDU EDU EDU EDU EDU EDU EDU EDU FP 9DULR 0 0 0 0...

Page 472: ...n contact au sol parfait m me sous les conditions de sol les plus difficiles fig 4 1 Articulation 2 V rin de direction Les v rins rentrent ou sortent en fonction du braquage du volant Les tiges de v r...

Page 473: ...est d environ 200 bars Les pointes de pression caus es par les influences externes telles que le d placement contre un bord de trottoir sont compens es par les deux clapets antichoc avec clapet anti c...

Page 474: ...e d huile dans les installa tions hydrauliques fonctionnant avec de l huile Panolin HLP Synth 46 Pour les autres types d huiles base d ester consulter le service tech nique du fournisseur respectif fi...

Page 475: ...hant pour le nettoyage Qualit et quantit d huile se reporter aux cha pitres Ingr dients et carburants et Tableau des lubrifiants et carburants Contacter le service des lubrifiants du fabricant respect...

Page 476: ...ation fig 9 D visser l crou raccord 4 fig 9 et retirer le pot du filtre 5 avec l l ment filtrant 3 Inspecter soigneusement la surface de l l ment fil trant pour d tecter la pr sence ventuelle d impure...

Page 477: ...temps que la vidange de l huile hydraulique changer le filtre uniquement apr s la vidange et la course d essai Remplacer l l ment au plus tard apr s 1 an Environnement Evacuer l l ment de mani re non...

Page 478: ...8 26 Echange du filtre de flux auxiliaire BOMAG 478 008 924 62...

Page 479: ...BOMAG 479 008 924 62 9 Travaux de contr le et de r glage...

Page 480: ...ux effectuer 55 Fr quence m tre languettes 1000 4000 tr min 17 67 Hz No de pi ce BOMAG 300 120 80 56 Sirometer appareil de mesure de la fr quence 800 50 000 tr min 14 750 Hz No de pi ce BOMAG 059 710...

Page 481: ...losion No de pi ce BOMAG 079 948 99 59 Testeur num rique de la vitesse de rotation des moteurs Diesel No de pi ce BOMAG 059 711 12 60 Testeur num rique de la vitesse de rotation op tique m canique uti...

Page 482: ...X 60 bars 8 Conduites de mesure 63 Coffre de test hydraulique petit mod le No de pi ce BOMAG 079 930 01 i Note Manom tre 2 X 60 bars Manom tre 2 X 600 bars 4 Conduites de mesure 64 Conduites de mesur...

Page 483: ...Adaptateur pour conduite de mesure No de pi ce BOMAG 055 439 02 67 Dispositif de test pour pompe engrenages No de pi ce BOMAG 007 610 05 68 Pompe vide pour r servoir d huile hydraulique No de pi ce BO...

Page 484: ...d enregistrement L Activer le mode service i Note Le mode d enregistrement d marre avec le cli gnotement de la position gauche fig 2 L utilisa teur peut maintenant commuter dans le mode service au mo...

Page 485: ...play affiche le symbole Cl plate et la premi re position d enregistrement clignote Avec la transmission d autres codes la com mande il est possible d appeler d activer ou de d sactiver des tats de se...

Page 486: ...de freinage 2 mettre l allumage 3 Appuyer sur les deux touches Info fig 1 pen dant plus de trois secondes pour acc der au mode d enregistrement L Activer le mode service i Note Le mode d enregistreme...

Page 487: ...le fonction de freinage 5 Entrer le num ro de code 0500 au display fig 5 Le frein n est plus desserr lors du d placement du levier de commande de la marche L avertisseur sonore se met en marche pour...

Page 488: ...e de cales 1 Serrer le frein 2 Bloquer le limiteur de la pression de purge fig 2 l aide de disques 3 D brancher la conduite d huile de fuite fig 3 brancher le tuyau de mesure et tenir l autre bout dan...

Page 489: ...eur nominale Voir caract ristiques techniques pression de di rection maximale de la pompe de direction et d alimentation Evaluation de la mesure 1 Si la pression nominale n est pas atteinte v rifier l...

Page 490: ...st pour pompes engrenages 11 Virer le moteur l aide du d marreur Valeur nominale Voir caract ristiques techniques de la pompe de direction et d alimentation Evaluation de la mesure 3 Si la pression no...

Page 491: ...BOMAG 491 008 924 62 10 Rin age et purge...

Page 492: ...007 000 01 14 El ment de filtre 1 No de pi ce BOMAG 079 930 52 15 Tuyau de rin age 20S 25S 2 pi ces No de pi ce BOMAG 055 509 19 16 Raccord visser R1 25S 2 pi ces No de pi ce BOMAG 055 400 52 17 Filtr...

Page 493: ...e pi ce BOMAG 007 160 18 24 Joint torique No de pi ce BOMAG 062 202 22 25 Raccord de r duction 18L 15L No de pi ce BOMAG 055 422 92 26 Raccord de r duction 25S 20S No de pi ce BOMAG 055 422 98 27 Racc...

Page 494: ...924 62 28 Raccord de liaison 15L No de pi ce BOMAG 055 426 55 29 Raccord 18L No de pi ce BOMAG 055 426 06 30 Raccord de liaison 16S No de pi ce BOMAG 055 459 43 31 Raccord de liaison 20S No de pi ce...

Page 495: ...62 10 1 32 Raccord de liaison 25S No de pi ce BOMAG 055 459 45 33 Raccord coud 18L No de pi ce BOMAG 055 421 26 34 Raccord vis coud 18 L No de pi ce BOMAG 055 421 36 35 Raccord coud 20S No de pi ce B...

Page 496: ...cial rin age BOMAG 496 008 924 62 36 Raccord coud 25S No de pi ce BOMAG 055 421 38 37 Raccord de tuyau 16S 16S No de pi ce BOMAG 493 301 01 38 Tuyau de raccordement 15L No de pi ce BOMAG 055 510 09 fi...

Page 497: ...on impr cise blocage de clapets Encrassement fin 2 5 m Envasement de l huile maturation pr cipit e de l huile corrosion Pr sence d eau dans l huile Usure lev e maturation pr cipit e de l huile Copeaux...

Page 498: ...huile hydraulique l Nettoyer soigneusement l int rieur du r servoir d huile le cas ch ant d poser le couvercle du r servoir l Remonter les conduites flexibles l Remplir le r servoir d huile hydrauliqu...

Page 499: ...r R1 25S outil 6 Filtre de purge avec l ment 1 outil 7 Pompe d entra nement de la translation 8 Flexible haute pression marche avant moteur de bandage 9 Flexible haute pression marche arri re moteur d...

Page 500: ...pour que l huile rinc e en marche arri re p n tre dans la pompe d entra nement de la translation C est la raison pour laquelle dans le sch ma de branchement repr sent la pompe d en tra nement de la t...

Page 501: ...ppareil de remplissage et de purge 4 Bloquer le bandage et les roues avec des cales Ne d placer le levier de commande de la marche uniquement sur marche arri re sinon l huile circule dans le mauvais s...

Page 502: ...oir durant toute la proc dure de purge l aide de l appareil de remplissage et de purge Ne d placer le levier de commande de la marche uniquement sur marche arri re sinon l huile circule dans le mauvai...

Page 503: ...e arri re sinon l huile circule dans le mauvais sens travers le filtre 18 D marrer le moteur Diesel le r gler sur r gime maxi puis d placer le levier de commande de marche sur marche arri re 19 Effect...

Page 504: ...n cons quence 25 Avec le moteur Diesel en marche v rifier une nouvelle fois l tanch it de tous les raccords hy drauliques v rification visuelle 26 Effectuer une course d essai et charger l entra nemen...

Page 505: ...de liaison outil 3 Moteur de vibration 4 Pompe de vibration 5 Raccord visser R1 25S outil 6 Tuyau de purge 25S 20S outil 7 Tuyau de purge 25S 20S outil 8 Filtre de purge avec l ment 1 outil 9 non util...

Page 506: ...haute fr quence p n tre dans la pompe d entra nement de la vibration C est la raison pour laquelle dans le sch ma de branchement repr sent le circuit de vi bration doit tre filtr haute fr quence pe ti...

Page 507: ...e purge l aide de l appareil de remplissage et de purge Enclencher uniquement la haute fr quence sinon l huile circule dans le mauvais sens travers le filtre 5 Enclencher la vibration sur haute fr que...

Page 508: ...vers le filtre 11 Mettre le moteur Diesel en marche et le laisser marcher sur r gime maxi 12 Effectuer la purge pendant env 10 minutes Du rant la proc dure enclenacher et arr ter la vibra tion toutes...

Page 509: ...8 924 62 10 6 Contr le du fonctionnement 17 V rifier le niveau d huile hydraulique et remplir en cons quence 18 Effectuer une course d essai 19 V rifier une nouvelle fois l tanch it de tous les raccor...

Page 510: ...oit pas d marrer 4 Tenir l autre extr mit des conduites de mesure fig 2 dans un r cipient 5 Actionner le d marreur pendant env 30 se condes Attendre env 1 minute puis r p ter la proc dure jusqu ce que...

Page 511: ...teur Diesel au ralenti 10 D marrer le moteur Diesel 11 D placer le levier de commande de la marche fig 4 env 1 3 en direction marche avant 12 Apr s env 1 2 minutes arr ter le moteur Diesel pendant 1 m...

Page 512: ...e mesure fig 2 dans un r cipient 5 Actionner le d marreur et virer le moteur pendant env 10 secondes Actionner une nouvelle fois le d marreur apr s env 1 minute de pause r p ter la proc dure jusqu ce...

Page 513: ...pour effectuer le rin age 11 D marrer le moteur Diesel 12 Laisser marcher le moteur Diesel pendant env 1 2 minutes au ralenti puis effectuer une pause d env 1 minute i Note Cette pause est n cessaire...

Page 514: ...10 8 Purge du circuit de vibration BOMAG 514 008 924 62...

Page 515: ...BOMAG 515 008 924 62 11 582 502 15 protection anti poussi re 582 502 16 joint...

Page 516: ...ssi re BOMAG 516 008 924 62 11 1 Repose de la protection anti pous si re 1 D visser les vis de fixation fig 1 2 Soulever le panneau vers le haut fig 2 et 3 extraire le faisceau de c bles avec pr cauti...

Page 517: ...11 1 4 Installer un joint neuf sur la partie arri re de pan neau de commande fig 4 i Note D coller la bande adh sive du joint et le coller en place 5 Passer le sac anti poussi re par dessus le pan ne...

Page 518: ...anneau la main fig 8 i Note Veiller au si ge correct du joint 7 D visser les vis de fixation x puis retirer les pi ces d cartement et les rondelles pour d po ser le support fig 9 8 Soulever le support...

Page 519: ...fixer au moyen des colliers de serrage fig 12 11 Reposer le support fig 13 12 Installer les pi ces d cartement et les rondelles puis visser les quatre vis de fixation pour fixer le support fig 14 13 S...

Page 520: ...11 1 Repose de la protection anti poussi re BOMAG 520 008 924 62...

Page 521: ...BOMAG 521 008 924 62 12 Moteur...

Page 522: ...ompacts et quip s d une syst me d injection Deutz Common Rail DCR Les moteurs poss dent tous un recyclage des gaz d chappement et sont conformes aux normes EPA COM Tier Stufe lll sur les missions des...

Page 523: ...ercle 4 Soufflante 5 Alternateur 6 Pompe carburant 7 Poulie de tension 8 Radiateur d huile de lubrification 9 Filtre carburant 10 Filtre d huile de lubrification 11 Carter d huile 12 Raccord pour pomp...

Page 524: ...uite d huile de lubrification en option 4 Palier du moteur 5 Conduite de retour d huile de lubrification du tur bocompresseur 6 Relais d marreur 7 Courroie trap zo dale nervur e 8 Entr e du liquide de...

Page 525: ...Roulement de vilebrequin 14 Roulement de bielle 15 Roulement d arbre cames 16 Conduite la buse d injection 17 Gicleur de refroidissement des pistons avec cla pet de maintien de la pression 18 Poussoi...

Page 526: ...de lubrification 6 Refroidissement des cylindres 7 Refroidissement des cylindres t te de culasse 8 Conduite d alimentation du liquide de refroidisse ment pour le chauffage 9 Chauffage de la cabine en...

Page 527: ...remplissage du c t basse pres sion client 3 Conduite la pompe carburant 4 Pompe carburant 5 Filtre carburant 6 Conduite de carburant au bloc de commande 7 Rail 8 Pompe haute pression 9 Conduite de car...

Page 528: ...u boc de commande FCU Fuel Control Unit 3 Pompe carburant manuelle avec verrouillage par ba onnette 4 Clapet thermostatique avec levier d arr t 5 Cartouche de filtre 6 Raccord pour capteur de niveau d...

Page 529: ...5 TCD 2013 Syst me de filtre carburant fig 3 TCD 2013 Syst me d alimentation en carburant 1 Pr filtre carburant 2 Pompe manuelle 3 Filtre carburant de pression mini 3ym 4 Entr e de l unit de r gulati...

Page 530: ...62 TCD 2012 Syst me de filtre carburant fig 4 TCD 2012 Syst me d alimentation en carburant 1 Pr filtre carburant 2 Pompe manuelle 3 Filtre carburant de pression mini 3ym 4 Entr e de l unit de r gulati...

Page 531: ...on de la proc dure d injection en soi qui elle seule une injection exclusivement comman d e par des champs caract ristiques Le point et le volume d injection sont command s par l lectronique du moteur...

Page 532: ...11 Pr filtre carburant avec s parateur d eau 12 Pompe manuelle En service normal la pression de rail se situe entre 300 et 1350 bars Le limiteur de pression est r gl sur 1600 bars Lorsque le limiteur...

Page 533: ...DCR pour moteur BOMAG 533 008 924 62 12 6 Unit de r gulation du carburant FCU Fuel Control Unit Y137 fig 3 Unit de r gulation du carburant FCU Deux pompes haute pression Branchement lectriq Haute pres...

Page 534: ...12 6 Syst me d injection Deutz Common Rail DCR pour moteur BOMAG 534 008 924 62 fig 4 Pompe haute pression...

Page 535: ...oteur BOMAG 535 008 924 62 12 6 Injecteurs Y148 fig 5 Injecteurs Sch ma lectrique feuille 4 fig 6 Extraits du sch ma lectrique Groupe d induit Alimentation Retour Gicleur Branchements lectriques Calcu...

Page 536: ...DCR pour moteur BOMAG 536 008 924 62 TCD 2013 fig 7 TCD 2013 1 Pr filtre carburant 2 Pompe manuelle 3 Filtre carburant 4 Unit de r gulation du carburant FCU Y137 5 Rail 6 Capteur de carburant basse pr...

Page 537: ...924 62 12 6 TCD 2012 fig 8 Moteur Diesel TCD 2012 1 Capteur de pression de rail B93 2 Limiteur de pression de rail 3 Filtre carburant 4 Unit de r gulation du carburant FCU Y137 5 Rail 6 Capteur de ca...

Page 538: ...es sur les gaz d chappement CE Sur les moteurs 4 cylindre TCD 2012 2013 le re cyclage des gaz d chappement ets r alis en in terne par l interm diaire des soupapes d admission et sur les moteurs 6 cyli...

Page 539: ...appement Il sert r gler la pression de suralimentation La r gulation de la pression de suralimentation s ef fectue par un clapet command par la pression de su ralimentation en liaison avec le clapet b...

Page 540: ...entation mo BOMAG 540 008 924 62 fig 1 Turbocompresseur gaz d chappement avec Wastegate Wastegate activ r gulation de la pression de su ralimentation clapet by pass ouvert fig 1 Turbocompresseur gaz d...

Page 541: ...Wastegate R gulateur de pression de suralimentation mo BOMAG 541 008 924 62 12 8 Wastegate au moteur TCD 2013 fig 2 Turbocompresseur gaz d chappement avec Wastegate...

Page 542: ...rie d fectueuse ou d charg e Contr ler la batterie C ble allant au d marreur desserr ou oxy d V rifier la connexion des c bles D marreur d fectueux ou le pignon d en tra nement ne prend pas V rifier l...

Page 543: ...conduite de suralimentation Courroie Courroie nervures pompe car burant entra n e par courroie V rifier l tat cass e ou d tendue Filtre d huile de lubrification colmat Remplacer Niveau d huile trop ba...

Page 544: ...u code de d faut et l liminer le cas ch ant Le moteur ne marche pas sur tous les cy lindres Fuites une conduite d injection V rifier la conduite Injecteur d fectueux V rifier Remplacer l injecteur Le...

Page 545: ...d huile doit se situer entre les rep res MIN et MAX Remplir imm diatement de l huile jusqu au rep re MAX si le niveau est trop bas Si le niveau se situe au dessus du rep re MAX lo caliser la cause et...

Page 546: ...ser de carburant lors de travaux sur l installa tion d alimentation en carburant Ne pas inhaler les vapeurs de carburant Attention Veiller la propret Nettoyer avec soin les alen tours des filtres La c...

Page 547: ...e tout en continuant d actionner la pompe V rifier l tanch it de la cartouche de filtre 12 13Echange de la cartouche du filtre carburant Danger Risque d incendie Danger pour la sant Pas de flamme dire...

Page 548: ...tation en carburant Environnement Recueillir le carburant d vers et l vacuer de ma ni re non polluante i Note Les intervalles d entretien du d canteur d pendent de la teneur en eau du carburant et ne...

Page 549: ...anger Risque de br lure Ne remplir le liquide de refroidissement unique ment lorsque le moteur est froid Attention Si une baisse du niveau du liquide est constat e lors des v rifications quotidiennes...

Page 550: ...efroi dissement Environnement Recueillir le liquide de refroidissement et l va cuer de mani re non polluante fig 15 D visser le couvercle fig 15 du r servoir de com pensation fig 16 D visser le boucho...

Page 551: ...le moteur froid temp rature de service Le thermostat est ferm des temp ratures inf rieures 83 C D s que le liquide est proche de cette temp rature le thermostat commence ouvrir pour tre compl tement...

Page 552: ...sence ou des liquides chauds pour le nettoyage Apr s le nettoyage v rifier au moyen d une lampe de poche si le filtre air ne pr sente aucune d t rioration Ne pas r utiliser un filtre endommag En cas d...

Page 553: ...otatifs Danger Risque de blessure Porter des quipements de protection lunettes gant de protection fig 8 Nettoyer le filtre air en soufflant l air comprim sec maxi 5 bars 70 psi de l int rieur vers l e...

Page 554: ...rcle 12 19R glage du jeu des soupapes Attention Nous recommandons de faire effectuer cette op ration par le personnel sp cialis de notre service apr s vente Laisser refroidir le moteur pendant env 30...

Page 555: ...pr s un court essai sur route v rifier l tanch it du moteur 12 20Echange de la courroie ner vures et de la poulie de ten sion D poser la courroie du compresseur fig 13 Pousser la poulie de tension 1 f...

Page 556: ...r le stockage BOMAG 556 008 924 62 12 21Conditionnement du moteur pour le stockage Si le moteur ne doit plus tre mis en service pour une p riode prolong e par ex durant l hiver contacter le service ap...

Page 557: ...p cial moteur Deutz TCD 2012 2V Standard tools TCD 2012 2V 8002 Pressure pump Checking fuel system for leak tightness 35409 2 8005 Compression pressure tester for diesel engines 10 40 bar 35410 3 8024...

Page 558: ...BOMAG 558 008 924 62 TCD 2012 2V Standard tools 8113 Socket wrench insert Torx E 14 43022 0 8114 Socket wrench insert Torx E 20 35415 1 8115 V belt tension meter 150 to 600 N for checking the V belt...

Page 559: ...spanner E6 E8 Double ended ring spanner E10 E12 Socket wrench insert E8 and E10 1 4 inch Socket wrench insert E10 and E12 3 8 inch Socket wrench insert E18 1 2 inch 39432 1 8190 Rotation angle disc w...

Page 560: ...pre filter type Racor 43193 1 8194 Screwdriver insert with hexagonal socket size 4 mm 1 2 inch long version in conjunction with rotation angle disc 8190 43183 0 8196 Open end wrench adapter Size 13 f...

Page 561: ...tandard tools TCD 2012 2V 8198 Pricker Removing rotary shaft lip seal 43206 0 8199 Crowfoot wrench Size 15 3 4 inch in connection with rotation angle disc 8190 44309 0 9017 Assembly lever Example Remo...

Page 562: ...ecial tools TCD 2012 2V 100 190 Connection piece in conjunction with compression pressure tester 8005 42524 1 100 320 Turning gear flywheel side 35422 1 100 330 Turning gear V belt pulley Turning cran...

Page 563: ...h fixing wheel Measuring range 0 10mm 0 01mm 35424 1 100 410 Digital gauge Measuring range 0 30 mm 0 01 mm 43205 0 100 750 Measuring apparatus Measuring bar with two spacing washers in conjunction wit...

Page 564: ...Socket wrench insert Size 15 for valve clearance setting with removed exhaust return module in connection with 8190 43023 0 103 220 Special pliers for removing the roller tappet 43010 0 110 500 Speci...

Page 565: ...oil pressure fuel pressure 43198 2 110 900 Assembly case Case for O rings complete with Disassembly tool 110 901 and three assembly sleeves with guide High pressure pump 36 110 902 Injector 2V motor...

Page 566: ...2V 120 900 Support bracket pivoting Clamping cylinder head 35438 3 120 910 Base plate for support bracket in conjunction with support bracket 120 900 if support bracket is not screwed tightly 35439 3...

Page 567: ...121 420 Assembly sleeves Set of assembly sleeves for valve stem gasket 43210 0 130 300 Universal piston ring pliers Removing and installing the piston rings 43021 0 130 440 Trapezoidal groove wear gau...

Page 568: ...ools TCD 2012 2V 130 450 Trapezoidal groove wear gauge for piston diameter 98 mm Check piston ring groove 36461 2 130 660 Piston ring tensioning band Piston diameter 98 mm 39408 1 130 670 Piston ring...

Page 569: ...TCD 2012 2V Special tools 142 670 Assembly tool Assembling crankshaft sealing ring opposite side to flywheel 35445 1 142 830 Assembly tool for crankshaft flywheel side 35446 1 144 800 Counter support...

Page 570: ...ools TCD 2012 2V 170 050 Special wrench Unscrew the filter cartridges 37629 2 170 160 Stoppers caps 1 set of differently sized stoppers and caps Sealing openings on the fuel system 43663 0 6066 Assemb...

Page 571: ...2 2V Special tools 6066 158 Clamping bracket consisting of 1 holder 6066 158 1 rear right 1 holder 6066 158 2 rear left 1 holder 6066 158 3 front right 1 holder 6066 158 4 front left in connection wit...

Page 572: ...12 22 Outillage sp cial moteur Deutz TCD 2012 2V BOMAG 572 008 924 62...

Page 573: ...BOMAG 573 008 924 62 13 Climatisation...

Page 574: ...st r versible c est dire que si l on retire la chaleur l eau sous forme de gaz celle ci se transformera tout d abord en vapeur puis en eau et finalement en glace A Absorption de chaleur B Emission de...

Page 575: ...figure indique que le R134a est liquide une temp rature de 0 C et une pression de 5 bars et gazeux 40 C et 5 bars De plus les donn es suivantes doivent galement tre connues pour comprendre le fonctio...

Page 576: ...humide R 134a Ce diagramme est utilis pour d terminer les temp ratures d vaporation et de condensation Temp rature de saturation Surpression affichage au mano m tre Pe en bars Pression absolue pamb 1...

Page 577: ...34a est dispo nible sous les d nominations commerciales suivantes H FKW 134a SUVA 134a KLEA 134a Couleur que ce soit sous forme liquide ou sous forme de va peur le fluide est toujours incolore et invi...

Page 578: ...de se dilate avec la mont e de la temp rature et l espace rempli de vapeur devient plus petit Par cons quent le r cipient ne contiendra que du liquide apr s un certain temps Ensuite une l g re mont e...

Page 579: ...es son absence totale d acides et sa teneur en eau tr s faible Pour cette raison il n est permis que d utiliser certaine huiles bien d finies Les huiles PAG appropri es pour le fluide frigorig ne R134...

Page 580: ...e temp rature d vaporation de 0 C une surpression de 2 bars le contacteur basse pression 4 est r gl environ 1 5 bars pour la protection contre le givrage La pression de mise en circuit est de 0 5 2 ba...

Page 581: ...les diff rentes op rations de la climatisation Attention Tenir compte du fait que le compresseur neuf est livr avec 207 g d huile de compresseur Donc le niveau d huile devra tre adapt en cons quence...

Page 582: ...r le fluide frigorig ne se d pose sur le clapet d expansion pour y former de la glace qui entravera la fonction de r gulation du cla pet De plus l humidit forme de la corrosion des acides et des liais...

Page 583: ...n ainsi que des pressions tr s lev es au c t pression Suite un vacuation ou un remplissage erron il est galement possible que de l air p n tre dans le sys t me qui ne pouvant pas tre condens e forme d...

Page 584: ...t n cessite un temps norme i Note Lors d une pollution du syst me de fluide frigorig ne il est galement n cessaire de v rifier et si besoin de nettoyer le tamis l entr e du clapet Evaporateur fig 1 L...

Page 585: ...r te une temp rature plus lev e c est dire de r gler la temp rature de l air fig 2 R gulateur de temp rature r glable i Note La temp rature r gl e doit tre inf rieure la temp rature effective pour que...

Page 586: ...bure des conduites de climatisa tion 13 7 V rification du niveau d huile du compresseur Attention V rifier le niveau d huile dans le compresseur apr s l change d un composant ou si une fuite d huile e...

Page 587: ...sion 1 i Note L espace doit se situer entre 0 4 et 0 8 mm Retirer la courroie de la poulie d entra nement et la tourner avec l accouplement d bray i Note Remplacer l accouplement en cas d formation o...

Page 588: ...de l ensemble condensateur Nettoyer les lamelles du condensateur et remplacer la batterie du condensateur lorsque les lamelles sont d t rior es V rifier la fixation de l ensemble vaporateur V rifier...

Page 589: ...v rifier si la courroie ne se laisse pas infl chir entre les deux poulies de plus de 10 15 mm sinon la retendre Tension de la courroie fig 5 Desserrer l g rement les vis de fixation 1 2 et 3 fig 5 D...

Page 590: ...er l appareil et nettoyer le condensa teur En cas d un moussage faire v rifier le climatiseur par le service apr s vente fig 6 D visser les vis de fixation du condensateur fig 6 puis le rabattre vers...

Page 591: ...r le service apr s vente annuellement avant les p riodes froides V rification de l tat du dessicateur Attention Faire inspecter p riodiquement les r cipients sous pression par un sp cialiste conform m...

Page 592: ...n mesure de cr er un vide suffisant et de plus risque de se d t riorer par manque de lubrification lors d une marche vide Habituellement l aspiration de l installation est faite jusqu un vide final et...

Page 593: ...a exclue En tous les cas le syst me devra tre remis vide et l change du dessicateur effectu 13 14V rification de l tanch it Attention L utilisation de produit de coloration pour la d tection de fuites...

Page 594: ...ne bulle d air dans le fluide au regard de niveau et le moteur en marche il est possible que le fluide frigorig ne ga zeux p n tre dans l installation par le c t aspiration Attention Lors du remplissa...

Page 595: ...sions 3 Basse pression gazeux 15 Thermostat de d g lement 4 Compresseur 16 Vacuom tre 5 Manocontact du compresseur non utilis 17 Manom tre de basse pression 6 non utilis 18 Manom tre de haute pression...

Page 596: ...crit aux points 9 12 Lorsque les fuites sont limin es reprendre la proc dure partir du point 14 15 D s qu un vide suffisant a t g n r les deux ai guilles de manom tre sur 1 fermer toutes les vannes a...

Page 597: ...e frigorig ne neuf R cipient de collectage de l huile us e Pompe vide Tuyaux Balance Station d aspiration D tecteur de fuites Les appareils de mesure doivent tre contr l s des intervalles p riodiques...

Page 598: ...ensateur de fluide frigorig ne ne peut refouler que des substances gazeuses ou sous vaporis es Les liquides ne sont pas compressibles et par cons quent ne doivent pas p n trer dans la chambre de compr...

Page 599: ...tion et du rendement de l vaporateur Si maintenant l installation est utilis e de telle sorte que l tat Entr e clapet d expansion se situe directe ment sur la courbe de condensation il est possible qu...

Page 600: ...hauf f e 9 Evaporateur 2 D surchauffe vapeur surchauff e 10 Surchauffe vapeur surchauff e 3 Condensateur Condenseur 11 Conduite d aspiration vapeur surchauff e 4 Condensation vapeur humide 12 Compress...

Page 601: ...Connaissances fondamentales pour la recherche de pannes BOMAG 601 008 924 62 13 16...

Page 602: ...fique Pos D nomination Pos D nomination 1 Air froid 9 Manocontact avec contacteur de haute et basse pressions 2 Evaporateur 10 Dessicateur 3 Thermostat 11 R servoir 4 Air chaud 12 Air chaud 5 Soufflan...

Page 603: ...nt tre observ e l il nu En bout d vaporateur doit se trouver une zone s che ou les temp ratures d vaporation sont sup rieures 2 C La conduite de liquide de l installation frigorifique est chaude Un re...

Page 604: ...vercles et joints en par fait tat et correctement mont s Les volets attei gnent les positions finales Moteur temp rature de service Pas d entr e d air additionnelle l vaporateur et au chauffage avec l...

Page 605: ...organe d expansion ou un remplissage insuffisant a conduit cette situation La diff renciation est unique ment possible s il existe un signe vident quant au remplissage en fluide frigorig ne Le sous r...

Page 606: ...le sous refroidissement tc2u f Evaluation du sous refroidissement d termin Solution a Manom tre Thermom tre diagramme des va peurs b La pression de condensation Pec2 et la temp rature tc2u sont mesur...

Page 607: ...onditions environnantes il est vital de conna tre des d pendances Le tableau suivant contient les plus significatives Grandeur de mesure Pression d aspiration Haute pression Monte Baisse Monte Baisse...

Page 608: ...ffisant Nettoyer D faillance de la soufflante de l va porateur Disjonction de la basse pression R parer la soufflante Clapet d expansion d fectueuse Le manom tre d aspiration indique un vide tant donn...

Page 609: ...Temp rature du gaz chaud lev e disjonction de la haute pression R parer Remplissage excessif Temp rature du gaz chaud lev e sous refroidissement important rendement frigorifique insuffisant Remplir au...

Page 610: ...de pannes BOMAG 610 008 924 62 Pression d aspiration trop lev e 1 haute pres sion trop basse normale 2 fig 5 Cause Effets possibles Elimination Compresseur d fectueux Rendement frigorifique insuffisa...

Page 611: ...OMAG 611 008 924 62 13 18 Pression d aspiration trop lev e 1 haute pres sion trop lev e 2 fig 6 Cause Effets possibles Elimination Clapet d expansion d fectueux Surchauffe insuffisante compres seur en...

Page 612: ...auffe trop importante Clapet d expansion d r gl ou tamis colmat manque de fluide frigorig ne rendement frigorifique in suffisant temp rature du gaz chaud lev es Remplacer le clapet d ex pansion nettoy...

Page 613: ...e vapeur au regard de ni veau Pas de sous refroidissement devant le clapet d expansion manque de fluide frigorig ne dans l installation perte de pression de l installation sous refroidissement par un...

Page 614: ...Tableau thermodynamique du R134a BOMAG 614 008 924 62 Temp ra ture Pres sion Densit Volume sp c Enthalpie sp c Chaleur d vapora tion du fluide de la va peur du fluide de la va peur du fluide de la va...

Page 615: ...Tableau thermodynamique du R134a BOMAG 615 008 924 62 13 19...

Page 616: ...13 19 Tableau thermodynamique du R134a BOMAG 616 008 924 62...

Page 617: ...Tableau thermodynamique du R134a BOMAG 617 008 924 62 13 19...

Page 618: ...13 19 Tableau thermodynamique du R134a BOMAG 618 008 924 62...

Page 619: ...BOMAG 619 008 924 62 14 Montage de la cabine...

Page 620: ...ur le fait que les pi ces et quipements en option non livr s par notre maison n ont pas obtenus notre aval Le montage l installa tion ou l utilisation de ces pi ces peuvent entraver la s curit active...

Page 621: ...ne tous les quatre oeillets de le vage Utiliser des lingues cha nes ou c bles de capa cit suffisante La capacit de levage minimale de la grue doit tre de 1000 kg Ne pas se tenir ou s engager sous une...

Page 622: ...minutes de d roulement la bande d tanch it se dilate Un montage de la cabine n est alors plus possible fig 10 Coller la bande d tanch it 1 fig 10 tout autour du poste de conduite Ne pas coller de band...

Page 623: ...e Si les al sages ne sont pas align s utiliser un d monte pneu pour bien positionner la cabine fig 15 fig 16 Serrer la vis de fixation inf rieure se trouvant sur le c t de l acc s fig 16 un couple de...

Page 624: ...couple de 578 Nm fig 20 fig 21 Visser un crou muni d une rondelle sur les deux goujons filet s et les serrer un couple de 200 Nm fig 21 fig 22 Serrer la vis de fixation avant lat rale droite un couple...

Page 625: ...tion en plastique dans les al sages respectifs fig 28 fig 29 Etablir la liaison pour l alimentation 1 fig 29 et le retour 2 du climatiseur au moyen des raccords ra pides Etablir la liaison pour l alim...

Page 626: ...le de fonctionnement v rifier le bon fonctionnement de l installation des lave glaces fig 32 Brancher le connecteur 1 fig 32 dans la prise 2 Effectuer le branchement ba onnette en tournant l crou rac...

Page 627: ...e l interrupteurs pour les phares l indica teur du sens de d placement et l clairage int rieur Actionner et v rifier le fonctionnement correct de l interrupteur pour les lave glaces avant et arri re i...

Page 628: ...14 3 Contr le de fonctionnement et v rifications finales BOMAG 628 008 924 62...

Page 629: ...BOMAG 629 008 924 62 15 Echange de la vitre de la cabine...

Page 630: ...15 1 Montage des vitres BOMAG 630 008 924 62 fig 1 1 Vitres en verre 2 El ments de fixation 3 disque de fixation et de calibrage 4 Disque 5 Ecrou auto serrant 6 Capuchon de protection...

Page 631: ...AG 631 008 924 62 15 2 15 2 Outillage sp cial fen tres de la ca bine 1 Manette pour l ment de fixation No de pi ce BOMAG 055 705 84 2 Ventouse en vente dans le commerce 3 Cutter couteau pour moquette...

Page 632: ...OMAG 632 008 924 62 15 3 Produits auxiliaires Gants de s curit 4 Cutter couteau pour moquette en vente dans le commerce 5 Colle pour verre No de pi ce BOMAG 009 780 32 6 Activateur No de pi ce BOMAG 0...

Page 633: ...Produits auxiliaires BOMAG 633 008 924 62 15 3 7 Mati re d tanch it la silicone No de pi ce BOMAG 009 700 36 fig 4...

Page 634: ...s adh sives fig 1 2 Eliminer toutes traces de mat riau adh sif sur les surfaces d tanch it fig 2 3 Eliminer les restes de mat riau adh sif et de verre l aide d un cutter couteau moquette 4 Enduire les...

Page 635: ...ce de contact de la cabine 8 Installer une ventouse la face ext rieure de la vitre fig 6 9 Placer la vitre de sorte que les l ments de fixa tion prennent dans les orifices des clisses de fixation 10 P...

Page 636: ...iquer la colle sur les surfaces de contact vers la cabine 17 Remplir tout d abord uniform ment et sous pres sion la fente de jonction int rieure avec le produit d tanch it au silicone fig 10 18 Rempli...

Page 637: ...924 62 15 4 20 Egaliser la fente int rieure fig 13 21 puis la fente ext rieur fig 14 l aide d une spa tule ou autre outil appropri i Note Le produit d tanch it au silicone en prise ne peut tre enlev...

Page 638: ...15 4 D pose repose de la vitre BOMAG 638 008 924 62...

Page 639: ...BOMAG 639 008 924 62 16 Bandage...

Page 640: ...age sp cial bandage rouleaux monocylindre 1 Dispositif de d montage de la plaque lat rale No de pi ce BOMAG 007 211 55 2 Dispositif de montage de la plaque lat rale No de pi ce BOMAG 971 079 21 3 Disp...

Page 641: ...24 62 16 1 4 Plaque montage pour roulements rouleaux cy lindriques 5 Plaque montage pour roulements de translation 6 Douille de montage pour bagues d tanch it 7 Dispositif de levage pour l ensemble d...

Page 642: ...16 2 Vue d ensemble r paration du bandage BOMAG 642 008 924 62...

Page 643: ...rayage 7 Garniture anneau glissant 8 Moyeu flasque 9 Moteur de vibration 10 T les de compensation 11 Pi ce d cartement 12 Glissi re m tal caoutchouc 13 Plaque lat rale 14 Palier d entra nement 15 Vis...

Page 644: ...16 2 Vue d ensemble r paration du bandage BOMAG 644 008 924 62...

Page 645: ...Vue d ensemble r paration du bandage BOMAG 645 008 924 62 16 2...

Page 646: ...16 2 Vue d ensemble r paration du bandage BOMAG 646 008 924 62...

Page 647: ...Vue d ensemble r paration du bandage BOMAG 647 008 924 62 16 2...

Page 648: ...16 2 Vue d ensemble r paration du bandage BOMAG 648 008 924 62...

Page 649: ...Vue d ensemble r paration du bandage BOMAG 649 008 924 62 16 2...

Page 650: ...16 2 Vue d ensemble r paration du bandage BOMAG 650 008 924 62...

Page 651: ...Vue d ensemble r paration du bandage BOMAG 651 008 924 62 16 2...

Page 652: ...16 2 Vue d ensemble r paration du bandage BOMAG 652 008 924 62...

Page 653: ...ulev du cadre fig 2 D pose du bandage i Note Les pages suivantes d crivent la proc dure de d pose lat rale du cadre Environnement Risque de pollution Recueillir l huile hydraulique et l vacuer de mani...

Page 654: ...hydrauliques fig 5 au mo teur de vibration et ensuite les d brancher 7 Boucher les flexibles et les raccords au moteurs l aide de bouchons Danger Risque d crasement Ne pas se tenir ou tra vailler sous...

Page 655: ...tion de la vibration 14 Elinguer la plaque lat rale sur le c t moteur de vibration au dispositif de levage 15 D visser les vis fig 10 de la pi ce d cartement au moteur de vibration 16 D visser les vis...

Page 656: ...t Danger Risque d crasement Ne pas se tenir ou tra vailler sous une charge suspendue en l air 20 V rifier l tat de tous les tampons en caoutchouc fig 13 et remplacer ceux qui sont endommag s se report...

Page 657: ...t rale en place visser les vis 2 fig 16 dans les traverses avant et arri re puis les serrer un couple de 463 Nm 3 Boucher les orifices des vis avec des bouchons 1 4 Fixer la pi ce d cartement au moteu...

Page 658: ...e vitesse sur le c t moteur d entra nement de la translation 10 Rebrancher les flexibles hydrauliques fig 21 en fonction de leurs rep rage aux raccords respec tifs du moteur d entra nement de la trans...

Page 659: ...e d cartement et la plaque lat rale fig 23 16 Calculer l paisseur des disques de compensa tion installer Valeur nominale cote X 2 mm i Note Des disques de compensation de 2 et 5 mm d paisseur sont dis...

Page 660: ...au dispositif de levage 2 D visser tous les crous 1 aux tampons en caoutchouc 3 S parer le disque d entra nement 2 avec l en tra nement de la translation des tampons en caoutchouc et les poser de c t...

Page 661: ...er les vis repr sent es en plus fin 4 Passer le dispositif de levage sur le support 5 D poser l ensemble d excitateur l aide de deux vis chasser fig 5 Danger Risque d crasement Ne pas se tenir ou trav...

Page 662: ...e blocage 2 3 D poser le moyeu d accouplement l arbre 4 D visser les vis de fixation restantes 1 fig 8 de la bride 5 S parer la bride du carter de bride l aide de vis chasser 2 Environnement Risque de...

Page 663: ...de la gorge dans la bride fig 10 9 Chasser le roulement rouleaux cylindriques de la bride l aide de vis chasser fig 11 10 Extraire l ensemble d excitateur du carter de bride par le haut fig 12 11 Chas...

Page 664: ...carter de bride l aide de vis chasser fig 15 14 D poser la bague de roulement 1 fig 16 de la bague d tanch it ainsi que les bagues de rou lement int rieures 2 Danger Risque de br lures Porter des gan...

Page 665: ...lourd se reporter au chapitre correspondant D pose de l ensemble d excitateur c t moteur de vibration 1 D visser la vis de fixation 1 fig 19 2 Retirer la glissi re m tal caoutchouc 2 avec le disque d...

Page 666: ...lement 2 6 D visser les vis de fixation 1 fig 22 7 Retirer le moteur de vibration du couvercle 8 Retirer l l ment d accouplement fig 23 9 Installer le dispositif de levage 10 D visser les vis de fixat...

Page 667: ...La deuxi me vis chasser est cach e par la plaque lat rale Attention Risque d crasement Ne pas se tenir ou travailler sous une charge suspendue en l air 12 Extraire l ensemble d excitateur du bandage f...

Page 668: ...e la t rale fig 28 puis d poser la plaque 4 S parer la plaque lat rale du moyeu de bride par le haut fig 29 5 Chasser le roulement rainur billes de la plaque lat rale fig 30 puis retirer la bague d ca...

Page 669: ...montage de l ensemble d excitateur c t moteur de vibration 1 D visser les vis de fixation du moyeu d accouple ment 2 D poser le moyeu d accouplement 2 de l arbre fig 33 l aide d un dispositif de d mo...

Page 670: ...xtraire le joint torique de la gorge dans le carter de bride 8 Retirer l anneau de s curit de la gorge dans le moyeu de bride fig 36 9 Chasser le roulement rouleaux cylindriques du moyeu de bride fig...

Page 671: ...0 13 Chasser le roulement rouleaux cylindriques du carter de bride l aide de vis chasser fig 41 14 D poser les bagues de roulement 1 fig 42 des bagues d tanch it ainsi que les bagues de rou lement int...

Page 672: ...emonter dans le poids de base ou le cou vercle tel que d crit ci dessous Danger Porter un masque et des gants de protection durant les travaux avec de l azote Ne pas plonger les pi ces non pr vues cet...

Page 673: ...couvercle fig 46 6 Assurer l arbre 2 fig 47 au moyeu des goupilles de serrage 1 et 3 Attention Monter les goupilles avec les fentes d cal es de 180 et verticalement par rapport l axe de l arbre i Not...

Page 674: ...t env 50 C puis la psser jusqu en but e sur l abre court avec le grand chanfrein orient vers l ext rieur fig 51 Danger Risque de br lures Porter des gants de protection 11 Chauffer la bague de rouleme...

Page 675: ...15 Enduire le nouveau joint torique avec de la graisse puis l installer dans la gorge du carter de bride fig 56 16 Verser de l huile SAE 15W 40 dans le carter de bride quantit de remplissage voir tabl...

Page 676: ...les surfaces de contact doivent tre absolument propres pas de traces de graisse de peinture ou de pro duits de conservation 21 D visser les vis anneaux 1 et visser des vis courtes la place 22 Visser...

Page 677: ...ritent e vers l avant sur l arbre puis l enfoncer jusqu en but e dans le carter de bride l aide d un tube appropri 2 28 Enduire le filet de la vis 1 fig 64 avec du produit de blocage par ex Loctite CV...

Page 678: ...illes 1 fig 66 avec de la graisse 2 Monter le roulement rainur billes jusqu en bu t e l aide de la plaque de montage 2 3 Installer le circlip dans la gorge de la plaque la t rale fig 67 4 Enduire les...

Page 679: ...ire l autre c t avec de la graisse 7 Monter le joint torique huil dans la garniture anneau glissant fig 70 8 Nettoyer les surfaces de glissement de la garni ture anneau glissant puis l enduire d une f...

Page 680: ...12 Placer la plaque lat rale sur le moyeu de bride fig 74 13 Installer la douille 2 fig 75 du dispositif de mon tage puis visser l crou 1 14 Monter la plaque lat rale sur le moyeu de bride l aide du d...

Page 681: ...l azote Ne pas plonger les pi ces non pr vues cet effet dans l azote Observer les instructions de s curit sur la manipulation de l azote Attention Veiller la propret absolue 1 Refroidir l arbre l aid...

Page 682: ...c le grand diam tre ext rieur orient vers l avant fig 81 Danger Risque de br lures Porter des gants de protection 6 Chauffer la bague de roulement env 50 C puis la passer jusqu en but e sur l arbre av...

Page 683: ...ride fig 85 10 Enduire le nouveau joint torique avec de la graisse puis l installer dans la gorge du carter de bride fig 86 11 Verser de l huile SAE 15W 40 dans le carter de bride quantit de remplissa...

Page 684: ...ller le circlip dans la gorge de la bride fig 89 15 Placer la bride sur le carter et aligner les al sages fig 90 Attention La fente de s paration et les surfaces de contact doivent tre absolument prop...

Page 685: ...blocage par ex Loctite CVX puissant bleu 582 20 Installer un joint en U neuf 2 visser puis serrer la vis 21 Installer la clavette dans la gorge de l arbre fig 94 Danger Risque de br lures Porter des...

Page 686: ...re de la liaosn ensemble d excitateur bandage doi vent tre absolument s che et sans aucune trace d huile de vernis ou de produit de conservation 3 Installer le dispositif de levage l ensemble d ex cit...

Page 687: ...spositif de le vage 7 Enduire les filets des vis fig 100 avec du produit de blocage par ex Loctite vert 270 8 Installer un joint en U neuf visser puis serrer la vis Repose du moteur d entra nement de...

Page 688: ...aces de contact et de jointure de la liaosn ensemble d excitateur bandage doi vent tre absolument s che et sans aucune trace d huile de vernis ou de produit de conservation Danger Risque d crasement N...

Page 689: ...er le couvercle 2 sur le bandage 5 Mesurer le jeu axial des arbres d excitateur fig 106 Valeur nominale 0 6 1 8 mm 6 Installer la rondelle 1 fig 107 visser puis serrer la vis 2 7 Passer la bague en V...

Page 690: ...n 1 fig 110 contre le couvercle 5 de sorte que les raccords hydrau liques se trouvent en face des orifices de purge 12 Visser les vis de fixation 2 avec le disque 3 et la rotule 4 puis les serrer 13 M...

Page 691: ...R paration du bandage BOMAG 691 008 924 62 16 4 15 Fixer les glissi res m tal caoutchouc 2 fig 113 avec la pi ce d cartement 3 mont e la plaque lat rale au moyen des vis 1 fig 113...

Page 692: ...urd D montage du balourd 1 D visser toutes les vis de fixation fig 3 2 S parer le couvercle du poids de base l aide de vis chasser fig 5 Environnement Risque de pollution Recueillir l huile et l vacue...

Page 693: ...D montage remontage du balourd BOMAG 693 008 924 62 16 5 4 Retirer les joints toriques 1 et 2 fig 4 des gorges fig 4...

Page 694: ...base fig 6 3 Remplir de l huile silicone 47 V 1000 cst dans le poids de base jusqu au bord du balourd env 2 5 litres fig 13 4 Placer le couvercle sont le poids de base de sorte que les surfaces plus...

Page 695: ...trainte D charger les tampons en caoutchouc 1 Soulever le cadre aux deux c t s jusqu ce que les tampons en caoutchouc et les glissi res m tal caoutchouc soient d charg es fig 1 2 Desserrer toutes les...

Page 696: ...u 1 fig 3 et retirer la rondelle 7 D visser les vis 2 8 Retirer les tampons en caoutchouc 3 9 Installer des tampons en caoutchouc neufs sur le disque d entra nement et aligner les al sages aux tarauda...

Page 697: ...ns chaque crou soud pour cr er l espace n cessaire pour installer les disques de compensation fig 8 15 Installer les t les de compensation fig 9 16 D visser les vis fig 10 auparavant viss es dans les...

Page 698: ...16 6 Echange des tampons en caoutchouc et r glage de la pr con BOMAG 698 008 924 62...

Page 699: ...BOMAG 699 008 924 62 17 Articulation oscillante...

Page 700: ...17 1 Articulation oscillante BOMAG 700 008 924 62 17 1 Articulation oscillante fig 1 Articulation oscillante 1 Articulation oscillante 4 Couvercle 2 Couvercle de roulement 5 Support 3 Carter 6 Console...

Page 701: ...tage de l articulation oscillante 1 D visser la vis 1 fig 1 et les vis 2 2 D poser le couvercle de roulement 1 fig 2 l aide des taraudages 2 3 D poser le couvercle du c t oppos de la m me mani re 4 Re...

Page 702: ...17 2 D montage de l articulation oscillante BOMAG 702 008 924 62 6 Retirer le carter 1 fig 5 7 Retirer le support 1 fig 6 fig 5 fig 6...

Page 703: ...oulement articul dans le logement du palier 4 Installer la bague d tanch it 1 5 Enduire les surfaces de contact du roulement ar ticul 1 fig 2 et du support 2 avec un vernis anti friction 6 Monter le r...

Page 704: ...le roulement articul dans le logement du palier 16 Installer la bague d tanch it 1 17 Positionner le carter 1 fig 6 sur le support 2 18 S assurer que les rondelle ressorts sont position n es de mani r...

Page 705: ...e les clavettes 2 conformes au catalo gue des pi ces rechange dans les logements 30 Introduire le disque d appui 3 dans le logement du palier 31 Introduire les rondelle ressorts 4 dans le loge ment du...

Page 706: ...c un vernis anti friction 37 Visser les goujons de guidage 2 dans les tarau dages 38 Aligner puis installer le couvercle de roulement 39 Monter le couvercle 40 Retirer les goujons de guidage 41 Visser...

Page 707: ...BOMAG 707 008 924 62 18 Documentation des fournisseurs...

Page 708: ...BOMAG 708 008 924 62...

Page 709: ...BOMAG 709 008 924 62 18 1 Pompe d entra nement de la translation de la vibration...

Page 710: ...18 1 Pompe d entra nement de la translation de la vibration BOMAG 710 008 924 62...

Page 711: ...Pompe d entra nement de la translation de la vibration BOMAG 711 008 924 62 18 1 H1 078 089 100 115 130 147 165 Closed Circuit Axial Piston Pumps Service Manual...

Page 712: ...ts AD ECEMBER 2EMOVED SPECIAL TOOL PART NUMBERS AC PRIL various Added 115 130 AB UN First edition AA History of Revisions 3AUER ANFOSS LL RIGHTS RESERVED 3AUER ANFOSS ACCEPTS NO RESPONSIBILITY FOR POS...

Page 713: ...aterial 6 3YMBOLS 5SED IN 3AUER ANFOSS ITERATURE 7 ESIGN 8 4HE 3YSTEM IRCUIT 9 4HE ASIC LOSED IRCUIT 9 ASE RAIN AND EAT XCHANGER 9 0RESSURE IMITER 6ALVES 11 IGH 0RESSURE 2ELIEF 6ALVE 026 AND HARGE HEC...

Page 714: ...PERATES ORMALLY IN NE IRECTION NLY 9 Pump Adjustment 30 Standard Procedures 30 HARGE 0RESSURE 2ELIEF 6ALVE DJUSTMENTS 31 0RESSURE IMITER DJUSTMENT 3 NGAGING THE YPASS UNCTION 34 ISPLACEMENT IMITER DJU...

Page 715: ...DURING SERVICE IGHTLY LUBRICATE RINGS WITH CLEAN PETROLEUM JELLY PRIOR TO ASSEMBLY t Secure the Unit OR REPAIR PLACE THE UNIT IN A STABLE POSITION WITH THE SHAFT POINTING DOWNWARD T WILL BE NECESSARY...

Page 716: ...ID POSSIBLE lRE DO NOT USE CLEANING SOLVENTS IN AN AREA WHERE A SOURCE OF IGNITION MAY BE PRESENT Fluid Under Pressure W Warning SCAPING HYDRAULIC mUID UNDER PRESSURE CAN HAVE SUFlCIENT FORCE TO PENET...

Page 717: ...AR OR DAMAGE Clean area or part E CAREFUL NOT TO SCRATCH OR DAMAGE Note correct orientation 4ORQUE SPECIlCATION 0ULL OUT WITH TOOL n PRESS lT OVER SPLINES WITH INSTALLATION sleeve 0RESSURE MEASUREMENT...

Page 718: ...HE SWASHPLATE 4HE RECIPROCATING MOVEMENT OF THE PISTONS OCCURS AS THE SLIPPERS SLIDE AGAINST THE INCLINED SWASHPLATE DURING ROTATION 6IA THE VALVE PLATE ONE HALF OF THE CYLINDER BLOCK IS CONNECTED TO...

Page 719: ...changer Bypass Valve Displacement Control Heat Exchanger Charge Check High Pressure Relief Valve The Basic Closed Circuit YDRAULIC LINES CONNECT THE MAIN PORTS OF THE PUMP TO THE MAIN PORTS OF THE MOT...

Page 720: ...ps Service Manual Introduction System Schematic M4 M5 L1 L2 M3 L4 L3 T S P106 252E C1 C2 n min disp M4 L1 N L2 A B T T flow out A CW T3 M3 A B BOVE SCHEMATIC SHOWS THE FUNCTION OF A HYDROSTATIC TRANSM...

Page 721: ...AVE A DIFFERENT PRESSURE LIMITER SETTING 4HE PRESSURE LIMITER SETTING IS THE MAXIMUM DIFFERENTIAL PRESSURE BETWEEN THE HIGH AND LOW LOOPS 7HEN THE PRESSURE LIMITER SETTING IS REACHED THE VALVE PORTS O...

Page 722: ...DS THE FACTORY SETTING OF THE VALVE IT PASSES OIL FROM THE HIGH PRESSURE SYSTEM LOOP INTO THE CHARGE GALLERY AND THE LOW PRESSURE SYSTEM LOOP VIA THE CHARGE CHECK 4HE PUMP MAY HAVE DIFFERENT PRESSURE...

Page 723: ...G WITHOUT CHARGE mOW IMIT VEHICLE MACHINE MOVEMENT TO NO MORE THAN OF MAXIMUM SPEED AND NO LONGER THAT THREE MINUTES 2ESEAT THE 026 VALVES AFTER VEHICLE MACHINE MOVEMENT Charge Pressure Relief Valve 4...

Page 724: ...OL SYSTEM REACHES EQUILIBRIUM WHEN THE POSITION OF THE SWASHPLATE SPRING FEEDBACK FORCE EXACTLY BALANCES THE INPUT COMMAND SOLENOID FORCE FROM THE OPERATOR S HYDRAULIC PRESSURES IN THE OPERATING LOOP...

Page 725: ...NE IS IN A SAFE CONDITION WHEELS OFF THE GROUND OR MECHANISM DISCONNECTED BEFORE ATTEMPTING TO USE THE 2 FEATURE N RING SEALS THE 2 PLUNGER NITIAL ACTUATION OF THE FUNCTION REQUIRES ADDITIONAL FORCE T...

Page 726: ...EED MAY CAUSE A LOSS OF HYDROSTATIC DRIVE LINE POWER AND BRAKING CAPACITY 9OU MUST PROVIDE A BRAKING SYSTEM REDUNDANT TO THE HYDROSTATIC TRANSMISSION SUFlCIENT TO STOP AND HOLD THE VEHICLE OR MACHINE...

Page 727: ...PONSE TIME 4HE CHARGE PRESSURE SETTING LISTED IN THE ORDER CODE IS THE SET PRESSURE OF THE CHARGE RELIEF VALVE WITH THE PUMP IN NEUTRAL OPERATING AT MIN 1 RPM AND WITH A mUID VISCOSITY OF MM SEC 353 4...

Page 728: ...BILITY OF THE TRANSMISSION COMPONENTS BUT IT MAY AFFECT THE ABILITY OF OIL TO mOW AND TRANSMIT POWER THEREFORE ENSURE TEMPERATURES REMAIN ABOVE THE POUR POINT OF THE HYDRAULIC mUID INIMUM TEMPERATURE...

Page 729: ...NSULT 3AUER ANFOSS FOR NON CONFORMANCE TO THESE GUIDELINES 4HE HOUSING MUST ALWAYS BE lLLED WITH HYDRAULIC mUID 2EAR CASE DRAIN RECOMMENDED Auxiliary cavity pressure 7ILL BE EQUAL TO PUMP CASE PRESSUR...

Page 730: ...35 508 Control Pressure INIMUM AT CORNER FOR AND 2 bar psi INIMUM AT CORNER FOR 0 Maximum 40 580 HARGE PUMP INLET pressure 2ATED BAR ABSOLUTE IN G VACUUM INIMUM COLD START Maximum bar psi Case pressur...

Page 731: ...E mUID AND CORRECT THE PROBLEM IMMEDIATELY IF THESE CONDITIONS OCCUR NSPECT VEHICLE FOR LEAKS DAILY HANGE THE mUID AND lLTER PER THE VEHICLE MACHINE MANUFACTURER S RECOMMENDATIONS OR AT INTERVALS SHOW...

Page 732: ...S TO PROTECT GAUGES Port Information Port identi er Port size Wrench size Reading Gauge size bar psi Displacement 5 INTERNAL HEX Case drain 10 100 078 5 INTERNAL HEX Case drain 10 100 078 089 100 5 IN...

Page 733: ...U CAN PERFORM THE SERVICE PROCEDURES DESCRIBED IN THIS MANUAL USING COMMON MECHANIC S HAND TOOLS 4HIS SECTION DETAILS ANY SPECIALIZED TOOLS HELPFUL TO SERVICE PUMPS Shaft Seal Installation Tool P106 4...

Page 734: ...E PUMP NSTALL A BAR PSI GAUGE IN THE CHARGE PRESSURE GAUGE PORT ILL THE HOUSING BY ADDING lLTERED OIL IN THE UPPER CASE DRAIN PORT F THE CONTROL IS INTALLED ON TOP OPEN THE CONSTRUCTION PLUG IN THE TO...

Page 735: ...R 7HEN ADEQUATE CHARGE PRESSURE IS ESTABLISHED AS SHOWN IN MODEL CODE INCREASE ENGINE SPEED TO NORMAL OPERATING RPM TO FURTHER PURGE RESIDUAL AIR FROM THE SYSTEM 3HUT OFF ENGINE ONNECT PUMP CONTROL SI...

Page 736: ...PLACE lLTER SWITCH DD GAUGE TO lLTER BYPASS PORT TO VERIFY PROPER mUID mOW AND VERIFY SWITCH OPERATION BY MEASURING RESISTANCE OPEN RESISTANCE OHMS CLOSED RESISTANCE OHMS F AVAILABLE USE MANUAL OVERRI...

Page 737: ...REPLACE HEAT EXCHANGER HARGE PRESSURE OW CHARGE PRESSURE WILL OVERWORK SYSTEM EASURE CHARGE PRESSURE NSPECT AND ADJUST OR REPLACE CHARGE RELIEF VALVE NSPECT CHARGE PUMP 2EPAIR OR REPLACE CHARGE PUMP H...

Page 738: ...T TOO LOW WILL DEPRESSURIZE THE SYSTEM DJUST OR REPLACE PUMP CHARGE RELIEF VALVE AS NECESSARY HARGE PUMP INLET lLTER CLOGGED lLTER WILL UNDER SUPPLY SYSTEM LOOP NSPECT lLTER AND REPLACE IF NECESSARY H...

Page 739: ...M NSPECT LINE FOR PROPER SIZING 2EPLACE lLTER ONlRM PROPER BYPASS OPERATION Sluggish System Response Item Description Action NPUT TO PUMP CONTROL NPUT TO CONTROL MODULE IS OPERATING IMPROPERLY HECK CO...

Page 740: ...KE PRECAUTIONS TO ENSURE SYSTEM CLEANLINESS WHEN REMOVING AND REINSTALLING SYSTEM LINES 7ITH THE PRIME MOVER OFF THOROUGHLY CLEAN THE OUTSIDE OF THE PUMP F REMOVING THE PUMP TAG EACH HYDRAULIC LINE 7H...

Page 741: ...100 psi 9 16 078 5 8 in 147 165 t 078 t 147 165 0 10 bar 0 100 psi 3 8 in 078 9 16 in 089 100 147 165 ft 0 10 bar 0 100 psi 3 16 in t 0 50 bar 0 1000 psi 1 4 in t NSTALL A 50 bar 1000 psi PRESSURE GAU...

Page 742: ...ressure Counterclockwise rotation Pressure limiter valves Controls Port B Controls Port A Port B System pressure Port A System pressure Clockwise rotation Pressure limiter valves Controls Port A Contr...

Page 743: ...STOPS RISING 4HIS PRESSURE IS THE 0 SETTING 2ETURN THE PUMP TO NEUTRAL AND ADJUST THE 0 SETTING USING AN INTERNAL HEX WRENCH 7RENCH SIZE IS IN THE DIAGRAM ON THE PREVIOUS PAGE 4URN THE ADJUSTING SCREW...

Page 744: ...WILL RESULT 4O CLOSE THE 026S ROTATE THEM CLOCKWISE UNTIL SEATED 3EE TABLE ABOVE FOR TORQUE VALUES F MACHINE IS TOWABLE WITH 026S OPENED THREE TURNS AND IF WHEELS ARE LOCKED NOT TOWABLE WITH 026 VALVE...

Page 745: ...ew Locknut see table see table C Caution EFORE ADJUSTING THE DISPLACEMENT LIMITER MARK THE POSITION OF THE SERVO CYLINDER E SURE THE SERVO CYLINDER DOES NOT TURN WHEN SETTING THE DISPLACEMENT LIMITER...

Page 746: ...THE CONTROL OR COILS 3EE Minor repair PAGE FOR DETAILS W Warning 5NINTENDED MOVEMENT OF THE MACHINE OR MECHANISM MAY CAUSE INJURY TO THE TECHNICIAN OR BYSTANDERS 4O PROTECT AGAINST UNINTENDED MOVEMENT...

Page 747: ...T ON THE OTHER GAUGE GAIN NOTE THE ANGULAR POSITION OF THE WRENCH 2OTATE THE NEUTRAL ADJUSTING SCREW CLOCKWISE HALF THE DISTANCE BETWEEN THE WRENCH POSITIONS NOTED ABOVE 4HE GAUGES SHOULD READ THE SAM...

Page 748: ...TING NEUTRAL FOR THE PUMP LTERNATE AND MA MB to zero OUT FORWARD AND REVERSE DIRECTIONS OF THE UNIT 2EFER TO THE DRAWING ON THE NEXT PAGE TO IDENTIFY ALL PORTS 4HE CONTROL SOLENOIDS AND ARE MARKED ON...

Page 749: ...Adjustments System Port B Servo pressure port M4 System Port A Servo pressure port M4 Servo pressure port M5 Solenoid C1 Solenoid C2 Gauge port MB system pressure Gauge port MA system pressure P106 48...

Page 750: ...SHOULD BE GREATER AT PORT FOR CLOCKWISE ROTATION OR FOR COUNTERCLOCKWISE ROTATION 4HIS ALSO INDICATES THE SERVO PISTON IS IN CONTACT WITH THE SERVO CYLINDER ON SIDE 3LOWLY THREAD THE SERVO CYLINDER ON...

Page 751: ...AND CAP EACH HYDRAULIC LINE CONNECTED TO THE PUMP S HYDRAULIC LINES ARE DISCONNECTED PLUG EACH OPEN PORT TO ENSURE THAT DIRT AND CONTAMINATION DO NOT GET INTO THE PUMP 2EMOVE THE PUMP AND ITS AUXILIA...

Page 752: ...ONTROL MODULE AND GASKET ISCARD THE GASKET F NECESSARY REMOVE ORIlCES USING A MM INTERNAL HEX WRENCH 4AG AND NUMBER THEM FOR REINSTALLATION F SCREEN IS CLOGGED USE A HOOK TO REMOVE RETAINING RING AND...

Page 753: ...ONNECT ELECTRICAL CONNECTION AND REMOVE THE THREE CAP SCREWS USING A MM INTERNAL HEX WRENCH 2EMOVE THE SOLENOID AND RING ISCARD THE RING F NECESSARY REMOVE THE COIL USING A POINT MM SOCKET Inspection...

Page 754: ...NTERNAL HEX TO REMOVE SIX SCREWS 2EMOVE CONTROL FROM PUMP 2EMOVE AND DISCARD GASKET LIGNMENT PINS ARE PRESSED INTO CONTROL O NOT REMOVE THEM F NECESSARY USE A MM INTERNAL HEX TO REMOVE ORIlCES FROM HO...

Page 755: ...ROL IS BEING INSTALLED CONTROL SOFTWARE MUST BE RECALIBRATED 2EFER to H1 Automotive Control User Manual 70012797 FOR RECALIBRATION INSTRUCTIONS Replacing solenoids OLLOW SOLENOID REPLACEMENT PROCEDURE...

Page 756: ...NG PLIERS REMOVE THE INNER SNAP RING 2EMOVE THE SHAFT AND BEARING FROM THE PUMP T MAY BE NECESSARY TO TAP THE SHAFT TO DISLODGE IT FROM THE INTERNAL PUMP COMPONENTS FTER YOU REMOVE THE SHAFT TAKE CARE...

Page 757: ...AND REPLACE THE INNER SNAP RING OVER END OF THE SHAFT WITH AN INSTALLATION SLEEVE TO PROTECT THE SEAL DURING INSTALLATION UBRICATE THE SEAL 4AP ON THE SEAL REPLACING TOOL OR AN APPROPRIATE DEEP SOCKET...

Page 758: ...AND DISCARD THE SEAL 4 AND RING 4 Inspection NSPECT THE PLUG AND SEALING SURFACES IN THE lLTER BRACKET 2EPLACE ANY DAMAGED COMPONENTS Reassembly NSTALL NEW SEAL 4 AND RING 4 ON PLUG PPLY HYDRAULIC mUI...

Page 759: ...H 4 UNLESS IT IS BEING REPLACED Inspection NSPECT POPPET 4 FOR BENDING OR DAMAGE 2EPLACE IF NECESSARY Filter Adapter Replacement Filter Bypass Valve and Filter Bypass Switch P106 138E 3 mm ft T025 6 m...

Page 760: ...P 2EMOVE THRUST WASHER OTE ITS ORIENTATION OATED SIDE IS TOWARDS CHARGE PUMP COUPLING 2EMOVE PRESSURE BALANCE PLATE 3 WITH SEAL 3 OTE ORIENTATION OF PLATE AND SEAL ISCARD SEAL 2EMOVE CHARGE PUMP COUPL...

Page 761: ...d auxiliary pad Charge Pump continued Charge Pump Removal integrated auxiliary pad 2EMOVE AUXILLIARY PUMP AND RING ISCARD RING 2EMOVE CHARGE PUMP COVER SCREWS AND CHARGE PUMP COVER 2EMOVE THRUST WASHE...

Page 762: ...EW COVER GASKET F REMOVED INSTALL GUIDE PINS NSTALL THE AUXILIARY PAD OR CHARGE PUMP COVER AND CAP SCREWS 5SING A MM INTERNAL HEX WRENCH TORQUE THE CAP SCREWS TO sM FTsLB OR USING A MM INTERNAL HEX WR...

Page 763: ...SCARD THE RINGS AND BACKUP RINGS Inspection NSPECT THE SEALING SURFACES IN THE PUMP FOR NICKS OR SCRATCHES HECK THE VALVES FOR DAMAGE 2EPLACE ANY DAMAGED COMPONENTS Reassemby UBRICATE AND INSTALL NEW...

Page 764: ...ERNAL COMPONENTS OF THE VALVE 4ORQUE TO sM LBFsFT See Charge Pressure ReliefValve djustment PAGE FOR ADJUSTMENT INSTRUCTIONS Charge Pressure ReliefValve Removal 5SING A MM WRENCH REMOVE THE CHARGE PRE...

Page 765: ...ENTS 3EE Pressure Limiter Adjustment PAGE 3 FOR ADJUSTMENT INSTRUCTIONS Pressure Limiter Removal 5SING A MM WRENCH REMOVE THE PRESSURE LIMITER VALVE ISCARD RING Inspection NSPECT THE SEALING SURFACES...

Page 766: ...HARGE 0UMP OVER 3CREW MM INTERNAL HEX sM LBFsFT L010 0RESSURE LIMITER ADJUST SCREW MM INTERNAL HEX NA L012 0RESSURE LIMITER CARTRIDGE MM sM LBFsFT L024 0RESSURE LIMITER LOCKING NUT 17 mm sM LBFsFT L02...

Page 767: ...47 165 Closed Circuit Axial Piston Pumps Service Manual 4ORQUE HART Fasteners and Plugs P106 066E T015 Filter mounting bolt K400 Rear cover auxiliary pad mounting bolt V020 Charge pressure adjusting s...

Page 768: ...bolt E350 Servo can locking bolt L010 Pressure limiter adjusting screw L024 Pressure limiter locking nut L028 Pressure limiter plug special L012 Pressure limiter cartridge D015 Neutral adjusting scre...

Page 769: ...Pompe d entra nement de la translation de la vibration BOMAG 769 008 924 62 18 1 59 520L0848 s 2EV s ANUARY H1 078 089 100 115 130 147 165 Closed Circuit Axial Piston Pumps Service Manual Notes...

Page 770: ...work so is Sauer Danfoss We offer expert worldwide support for our customers ensuring the best possible solutions for outstanding performance And with an extensive network of Global Service Partners...

Page 771: ...Pompe d entra nement de la translation de la vibration BOMAG 771 008 924 62 18 1 H1 078 089 100 115 130 147 165 Closed Circuit Axial Piston Pumps Repair Instructions...

Page 772: ...MBERS AE PRIL VARIOUS DDED SPECIAL TOOLS PART NUMBERS AC PRIL all Added 115 130 AB UL First edition AA History of Revisions 3AUER ANFOSS LL RIGHTS RESERVED 3AUER ANFOSS ACCEPTS NO RESPONSIBILITY FOR P...

Page 773: ...NTEGRATED ILTER 2EMOVAL 1 UXILIARY 0AD OR ND OVER 2EMOVAL 13 HARGE 0UMP 2EMOVAL 14 0RESSURE IMITER 6ALVE 2EMOVAL 14 HARGE 0RESSURE 2ELIEF 6ALVE 2EMOVAL 15 IGH 0RESSURE 2ELIEF 6ALVE 2EMOVAL 15 NDCAP 2E...

Page 774: ...FT AND 3EAL NSTALLATION 34 YLINDER IT SSEMBLY 35 Cylinder Kit Installation 36 EVEL 3WASHPLATE 36 NDCAP USHING NSTALLATION 37 6ALVE 0LATE AND NDCAP NSTALLATION 38 HARGE 0UMP NSTALLATION 39 UXILIARY 0AD...

Page 775: ...PS w Remove the unit 0RIOR TO PERFORMING MAJOR REPAIRS REMOVE THE UNIT FROM THE VEHICLE MACHINE HOCK THE WHEELS ON THE VEHICLE OR LOCK THE MECHANISM TO INHIBIT MOVEMENT E AWARE THAT HYDRAULIC mUID MAY...

Page 776: ...SM WHILE SERVICING Flammable cleaning solvents W Warning 3OME CLEANING SOLVENTS ARE mAMMABLE 4O AVOID POSSIBLE lRE DO NOT USE CLEANING SOLVENTS IN AN AREA WHERE A SOURCE OF IGNITION MAY BE PRESENT Flu...

Page 777: ...AMAGE Clean area or part E CAREFUL NOT TO SCRATCH OR DAMAGE Note correct orientation 4ORQUE SPECIlCATION 0ULL OUT WITH TOOL n PRESS lT OVER SPLINES WITH INSTALLATION cylinder ARK ORIENTATION FOR REINS...

Page 778: ...MP WITH THE SHAFT POINTING UP 5SE A SNAP RING PLIERS TO REMOVE THE TOP SNAP RING 0UNCTURE THE SEAL WITH A PUNCH OR SHARP SCREWDRIVER Use a slide hammer type puller to REMOVE THE SEAL ISCARD THE SEAL I...

Page 779: ...DIFFERENT GASKET AND HAS NO CONTROL SCREEEN 2EMOVE AND DISCARD THE GASKET 5SING A MM DEEP WELL SOCKET WRENCH REMOVE FEEDBACK PIN FROM TOP OF SWASHPLATE EAVE DOWEL PINS IN HOUSING F NECESSARY USE A MM...

Page 780: ...S YOU ARE REPLACING THEM 5SE A MM INTERNAL HEX WRENCH TO REMOVE CAP SCREWS 2EMOVE SOLENOIDS 2EMOVE AND DISCARD RINGS O NOT DISASSEMBLE INTERNAL PARTS OF CONTROL NTERNAL PARTS ARE NOT AVAILABLE SEPARAT...

Page 781: ...M INTERNAL HEX TO REMOVE SIX SCREWS W 2EMOVE CONTROL FROM PUMP 2EMOVE AND DISCARD GASKET LIGNMENT PINS ARE PRESSED INTO CONTROL O NOT REMOVE THEM F NECESSARY USE A MM INTERNAL HEX TO REMOVE ORIlCES FR...

Page 782: ...DISCARD RING 4 AND RING 4 5SE AN MM INTERNAL HEX TO REMOVE SCREWS 4 2EMOVE lLTER ADAPTER 4 ISCARD GASKET 4 P106 136E T035 T250 3X 8 mm T350 T045 T015 T150 T010 24 mm Remove lter and adapter T025 8 mm...

Page 783: ...SCREWS USING A MM INTERNAL HEX WRENCH LIGNMENT PINS ARE IN END COVER 4HEY MAY DISLODGE DURING DISASSEMBLY 2EMOVE AND DISCARD GASKET 2EMOVE THRUST WASHER OTE THRUST WASHER ORIENTATION 2EMOVE PRESSURE B...

Page 784: ...LVE PLATE 3 WITH SEAL 3 ISCARD SEAL 3 F CHARGE PUMP REQUIRES REPLACEMENT REPLACE AS A KIT IT INCLUDES 3 3 3 3 AND 3 5SING A MM WRENCH REMOVE PRESSURE LIMITER CARTRIDGES OR PLUGS 0RESSURE LIMITERS ARE...

Page 785: ...EMOVE THE CHARGE PRESSURE RELIEF VALVE 6 ISCARD RING 6 HARGE PRESSURE RELIEF VALVE 6 IS AVAILABLE AS COMPLETE UNIT ONLY 3EAL 6 IS AVAILABLE SEPARATELY Remove charge pressure relief valve High Pressure...

Page 786: ...P AND VALVE PLATE IN A CLEAN AREA PROTECTING THEM FROM CONTAMINATION 2EMOVE AND DISCARD GASKET F NECESSARY USE A SUITABLE PULLER TO REMOVE BUSHING BY PRESSING OUT O NOT REMOVE BUSHING UNLESS WORN OR D...

Page 787: ...URFACES CAN LEAD TO POOR PERFORMANCE OR PUMP FAILURE P106 056E C010 Remove cylinder block kit 2EMOVE CYLINDER BLOCK ASSEMBLY 3ET CYLINDER BLOCK ASSEMBLY ON A CLEAN DRY SURFACE C Optinal Displacement L...

Page 788: ...TON 2EMOVE THE SERVO PISTON ASSEMBLY E100 E101 430E Remove servo piston Servo Cylinder Removal 2EMOVE FOUR LOCKING SCREWS WITH A MM WRENCH 2EMOVE LOCKING PLATES 5SING A IN DEEP SOCKET UNTHREAD THE SER...

Page 789: ...075 D070 Remove swashplate and cradle bearings 2EMOVE SWASHPLATE Note CRADLE BEARING ORIENTATION AND POSITION FOR REASSEMBLY F REUSING BEARINGS REINSTALL IN SAME LOCATION AND ORIENTATION 2EMOVE CRADLE...

Page 790: ...OVAL 0ERFORM THIS PROCEDURE ONLY IF YOU SUSPECT PROBLEMS WITH THE BLOCK SPRING 5SING A PRESS APPLY PRESSURE ON THE BLOCK SPRING WASHER TO COMPRESS THE BLOCK SPRING OMPRESS THE SPRING ENOUGH TO SAFELY...

Page 791: ...ICATION 4HE SLIPPER RETAINER SHOULD BE mAT AND SLIPPERS SHOULD lT IN THE RETAINER WITH MINIMAL SIDE PLAY ISCARD AND REPLACE ANY DAMAGED PARTS ISCARD AND REPLACE SPRING WASHER Inspect guide and retaine...

Page 792: ...N 2E7ORK SPECIlCATIONS MANUAL 520L1033 Cylinder block P101 067E check for burrs Inspect cylinder block Shaft HECK TO SEE THAT THE SHAFT AND ITS SPLINES ARE STRAIGHT AND FREE OF DAMAGE OR HEAVY WEAR NS...

Page 793: ...ATE SURFACES ARE SMOOTH NSPECT THE SWASHPLATE S SLIPPER RUNNING SURFACE FOR mATNESS AND BRASS TRANSFER XCESSIVE BRASS TRANSFER FROM SLIPPERS MAY indicate you should replace the pistons AND SWASHPLATE...

Page 794: ...BRASS RUNNING FACE F ANY DISCOLORATION OR BURN MARKS ARE OBSERVED REPLACE THE VALVE PLATE 2UN A lNGERNAIL OR PENCIL TIP ACROSS THE DIAMETER OF THE SEALING LAND SURFACE SEE ILLUSTRATION 9OU SHOULD FEE...

Page 795: ...400E NSPECT THE HOUSING TO ENSURE THAT IT IS CLEAN AND FREE OF FOREIGN MATERIAL NSPECT THE SWASHPLATE BEARING SURFACES AND ENDCAP AND CONTROL MATING SURFACES Inspect housing 0RESSURE LIMITER VALVES AR...

Page 796: ...ment limiter 026 VALVES ARE AVAILABLE AS COMPLETE UNITS ONLY F YOU SUSPECT VALVE MALFUNCTION REPLACE THE VALVE S AND TEST PUMP OPERATION 2EPLACE RINGS BEFORE REASSEMBLY HPRV Valve P106 662E 42 Pressur...

Page 797: ...CK SPRING AND LINKAGE ONTROL IS AVAILABLE AS A COMPLETE UNIT ONLY F YOU SUSPECT CONTROL OPERATION PROBLEMS REPLACE CONTROL WITH A NEW UNIT AND TEST PUMP F NECESSARY YOU MAY REMOVE AND CLEAN THE CONTRO...

Page 798: ...TCHES HECK BYPASS VALVE POPPET SPRING AND SEAT HECK BYPASS INDICATOR SWITCH OPERATION 2EPLACE PARTS AS NECESSARY 2EPLACE ALL SEALS AND GASKETS BEFORE REASSEMBLY P106 140E Inspect lter adapter and bypa...

Page 799: ...ASHPLATE HECK THAT SWASHPLATE MOVES CORRECTLY ON CRADLE BEARINGS 0OSITION SWASHPLATE IN NEUTRAL mAT POSITION F PREVIOUSLY REMOVED PRESS NEW lLTER SCREENS INTO THE HOUSING NSTALL SCREENS AND IN SAME OR...

Page 800: ...BLOCK E100 E101 331E Install servo piston Servo Piston Assembly UBRICATE AND INSTALL NEW PISTON SEALS AND RINGS 3TRETCH RINGS ONTO SERVO PISTON THEN INSTALL piston seals ON TOP OF THE RINGS LLOW SEAL...

Page 801: ...UAL DISTANCE IN EACH SIDE OF PUMP UNTIL EACH CYLINDER CONTACTS SERVO ASSEMBLY O NOT COMPRESS SERVO PISTON SPRINGS E300 E350 E101 330E 10 mm t E250 E150 Servo piston Install servo cylinders 0OSITION LO...

Page 802: ...LATE IN THE BEARINGS LSO IF THE SWASHPLATE IS LOOSE WHEN THE PUMP IS ROTATED THE SWASHPLATE OR HOUSING MAY BE DAMAGED Displacement Locknut wrench size and torque Adjusting screw wrench size Approximat...

Page 803: ...ar speed ring Sharp corner 16 mm 15 3 mm 40 mm 30 mm 25 mm P107 877E 15 147 165 hold down clamp dimensions 10 mm 60 mm 11 7 mm 100 mm 48 mm 5 mm 8 mm Offset is required to clear speed ring Sharp corne...

Page 804: ...SEAL DURING INSTALLATION COVER END OF SHAFT WITH PROTECTIVE COVER UBRICATE THE SEAL WITH HYDRAULIC mUID 5SING A SEAL INSTALLATION TOOL OR APPROPRIATE DEEP SOCKET PRESS SEAL INTO HOUSING UNTIL IT BOTT...

Page 805: ...NST BALL GUIDE TO AVOID EXCESSIVE CYLINDER BLOCK WEAR NSERT THE PISTONS INTO THE SLIPPER RETAINER NSTALL THE PISTON RETAINER ASSEMBLY INTO THE CYLINDER BLOCK NSURE THE CONCAVE SURFACE OF THE RETAINER...

Page 806: ...OLDING THE SHAFT IN PLACE SLIGHTLY ROTATE THE CYLINDER BLOCK KIT TO HELP START THE SHAFT SPLINES OVER THE BALL GUIDE AND ALIGN IT WITH THE BLOCK SPLINES Level Swashplate X Y P107 876E Swashplate Measu...

Page 807: ...BUSHING INTO ENDCAP UBRICATE NEW BUSHING AND USE A SUITABLE PRESS TO INSTALL LIGN LUBRICATION HOLE IN BUSHING WITH LUBRICATION ORIlCE IN ENDCAP Install bushing Installation depth P106 503E Bushing in...

Page 808: ...O NOT REUSE NSTALL AN INSTALLATION CYLINDER ON THE REAR SHAFT SPLINES TO PROTECT BUSHING DURING ASSEMBLY O NOT BEND OR WARP THE GASKET IN AN ATTEMPT TO STRAIGHTEN IT 4HIS MAY DAMAGE THE EMBOSSING UND...

Page 809: ...RSET 3 UBRICATE AND INSTALL COUPLING UBRICATE AND INSTALL PRESSURE BALANCE PLATE 3 IN SAME ORIENTATION AS WHEN IT WAS REMOVED UBRICATE AND INSTALL THRUST WASHER IN SAME ORIENTATION AS REMOVED UMP ON T...

Page 810: ...al FOR INSTRUCTIONS ON ADJUSTING PRESSURE LIMITER Pressure Limiter Valve Installation E101 361E L300 22 mm L022 L022 L400 22 mm Install pressure limiter Charge Pressure Relief Valve Installation P106...

Page 811: ...130 147 165 Axial Piston Pumps Repair Instructions SSEMBLY NSTALL NEW RINGS ON CARTRIDGES NSTALL AND TORQUE 026 VALVES PER TABLE BELOW HPRV Valve Installation L100 P106 114E L068 L060 L200 Install HP...

Page 812: ...D025B t Assemble control NSTALL NEW RINGS ON SOLENOIDS AND ATTACH SOLENOIDS WITH CAP SCREWS USING MM INTERNAL HEX WRENCH 4ORQUE TO sM LBFsFT 0RESS NEW RETAINING RING AND SCREEN INTO CONTROL ASSEMBLY N...

Page 813: ...ASKET 0OSITION CONTROL ON PUMP HOUSING 2EMOVE PLUG ON TOP OF CONTROL TO VISUALLY ENSURE THAT FEEDBACK PIN IS ENGAGED IN CONTROL ARMS 5SING A MM INTERNAL HEX WRENCH FASTEN CONTROL TO PUMP WITH CAP SCRE...

Page 814: ...L ON PUMP 5SE A MM INTERNAL HEX TO INSTALL SIX SCREWS 4ORQUE TO sM LBFsFT OLLOW TORQUE SEQUENCE SHOWN ON PAGE O NOT DAMAGE THE PLASTIC HOUSING WHEN INSTALLING THE SCREWS ONNECT WIRING 5SE A SPECIAL TO...

Page 815: ...NEW lLTER 4 5SE A MM WRENCH TO HOLD PLUG 4 IN PLACE AND INSTALL THE REPLACEMENT lLTER AND TIGHTEN lLTER TILL IT CONTACTS RING THEN TIGHTEN TURN FURTHER P106 140E T035 T250 3X 8 mm T350 T045 T015 T150...

Page 816: ...STARTUP PROCEDURES ADJUSTMENTS AND PRESSURE MEASUREMENTS FOR PUMP Overview Startup procedures include s Ensure system components are clean s NSTALL NEW lLTERS s ILL SYSTEM WITH mUID s ISABLE ENGINE s...

Page 817: ...CATIONS AND GAUGE SIZES NEEDED 7HEN TESTING SYSTEM PRESSURES CALIBRATE PRESSURE GAUGES FREQUENTLY TO ENSURE ACCURACY 5SE SNUBBERS TO PROTECT GAUGES Port information Port identi er Port size Wrench siz...

Page 818: ...m NA L012 078 0RESSURE LIMITER CARTRIDGE 14 mm sM LBFsFT L010 089 100 115 130 147 165 0RESSURE LIMITER ADJUST SCREW 5 mm internal hex NA L012 089 100 115 130 147 165 0RESSURE LIMITER CARTRIDGE MM sM L...

Page 819: ...adjust locking nut D050 Coil mounting bolt B015 O ring plug 7 16 20 G302 O ring plug 5 16 24 UNF G300 O ring plug 9 16 18 B030 O ring plug 1 5 16 12 G250 O ring plug 9 16 18 G302 O ring plug 5 16 24 U...

Page 820: ...010 Pressure limiter adjusting screw L024 Pressure limiter locking nut L028 Pressure limiter plug special L012 Pressure limiter cartridge D015 Neutral adjusting screw D060 Neutral adjust locking nut D...

Page 821: ...Pompe d entra nement de la translation de la vibration BOMAG 821 008 924 62 18 1 51 520L0874 s 2EV s UGUST H1 078 089 100 115 130 147 165 Axial Piston Pumps Repair Instructions Notes...

Page 822: ...work so is Sauer Danfoss We offer expert worldwide support for our customers ensuring the best possible solutions for outstanding performance And with an extensive network of Global Service Partners...

Page 823: ...BOMAG 823 008 924 62 18 2 Moteur de vibration...

Page 824: ...BOMAG 824 008 924 62 Le pr sent manuel de r paration d crit le moteur cylindr e constante A2FM E celui ci est de const ruction similaire au moteur cylindr e constante A2FE32 et ne varie que par son c...

Page 825: ...ectric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Konstantmotor A2FM E Fixed Displacement Motor A2FM E Baureihe Series 61 Reparaturanle...

Page 826: ...fungshinweise 17 18 Triebwerk einbauen 19 21 Anziehdrehmomente 22 24 Sicherheitsbestimmungen 25 NOTICE Specifications descriptions and illustrative material shown here in were as accurate as known at...

Page 827: ...ation BOMAG 827 008 924 62 18 2 RDE 91 001 03 R 05 03 A2F Mobile Hydraulics Bosch Rexroth AG 3 Schnittbild Sectional view Pos B Pos D Pos A Me punkte Siehe Serviceinfo Measuring points See service inf...

Page 828: ...18 2 Moteur de vibration BOMAG 828 008 924 62 4 Bosch Rexroth AG Mobile Hydraulics A2F RDE 91 001 03 R 05 03 Schnittbild Sectional view A2FM mit Sp lventil A2FM with flushing valve...

Page 829: ...Moteur de vibration BOMAG 829 008 924 62 18 2 RDE 91 001 03 R 05 03 A2F Mobile Hydraulics Bosch Rexroth AG 5 Schnittbild Sectional view A2FE...

Page 830: ...18 2 Moteur de vibration BOMAG 830 008 924 62 6 Bosch Rexroth AG Mobile Hydraulics A2F RDE 91 001 03 R 05 03 Schnittbild Sectional view A2FE...

Page 831: ...r ORIGINAL BRUENINGHAUS HYDROMATIK Ersatzteile verwenden Replace all seals Use only ORIGINAL BRUENINGHAUS HYDROMATIK spare parts Alle Dicht und Gleitfl chen auf Verschlei pr fen Achtung Nacharbeiten a...

Page 832: ...timmt werden Pos A siehe Serviceinfo Rotary group mechanical part has to be adjusted to item A see service info Lagersatz komplett abgestimmt Pos B St tzscheibe und Sicherungsring nicht tauschbar zus...

Page 833: ...ydraulic part Adjustment of the hydraulic part Pos D see service info Triebwerk komplett fertig vorabgestimmt Abstimmung hydraulischer Teil Pos D siehe Serviceinfo Complete rotary group pre adjusted A...

Page 834: ...Triebwelle abkleben For non splined shafts remove key Protect the drive shaft e g tape Sicherungsring ausbauen Verschlu ring abdr cken Remove circlip prise off cover Sichtkontrolle Wellendichtring 1 V...

Page 835: ...a suitable bush Neuen O Ring einlegen auf b ndiges Anliegen achten O Ring sowie Dicht und Staublippe des Wellendichtringes einfetten siehe Serviceinfo Fit new O ring ensure that it is correctly locate...

Page 836: ...zum Geh use kenn zeichnen Pfeil Befestigungsschrauben l sen Mark the position of the cover plate with regard to the housing arrow loosen the fixing screws Anschlu platte um Verdrillstift schwenken 1...

Page 837: ...rechts Blick auf sph rische Fl che Pump clockwise rotation viewed on spherical surface Pumpe Drehrichtung links Blick auf sph rische Fl che Pump anti clockwise rotation viewed on spherical surface Mot...

Page 838: ...tzen auf Kennzeichnung und Lage des Verdrillstiftes achten Place the cover plate onto the housing taking into account the location mark and position of the locating pin Befestigungsschrauben mit Drehm...

Page 839: ...n mit Schraube befestigen Removal of the connection plate Lift off the control plate Secure the cylinder to the centre pin using a screw Gewindestift Zylinderschraube Threaded pin socket head screw Tr...

Page 840: ...g an extractor Befestigungsschraube ausbauen Zylinder abheben Remove the fixing screw Lift off the cylinder R ckzugplatte demontieren Schrauben sind eingeklebt Komplettes Triebwerk bei ca 120o C im lb...

Page 841: ...2 No traces of wear free of scratches 3 Cups free of wear and no pitting 4 No traces of wear bearing rotation 1 Axiales Kolbenspiel 1 Axial play of piston Kolben Riefenfrei keine Pittings Piston Free...

Page 842: ...late 1 Bores unscratched and no traces of wear 2 Even load distribution free of cracks and grooves Geh use Im Lagerbereich riefenfrei und keine Einlaufspuren Housing No traces of wear in the bearing a...

Page 843: ...verwenden Fit retaining plate complete with pistons and centre pin Uses screws with a Precote coating Druckfeder 1 und Abstimmscheibe 2 einbauen Fit the compression spring 1 and shim 2 Zylinder in Neu...

Page 844: ...Swivel the rotary group to max Neuer Radialwellendichtring montiert Is the new shaft seal fitted Geh use auf ca 80o C erw rmen Heat the housing to approx 80o C Hei es Geh use bis zum Anschlag aufsetze...

Page 845: ...ring spielfrei Pull the rotary group against the cover Check to see that the cover is free of play Befestigungsschraube ausbauen Steuerplatte lagerichtig aufsetzen Fertigmontage Abstimmung Pos D siehe...

Page 846: ...ft bzw DIN 933 Sechskantschrauben mit Gewinde bis Kopf 1 Bolts to N 08 001 The values stated are valid for bolts with metric ISO threads to DIN 13 part 13 as well as head areas to DIN 912 socked head...

Page 847: ...lugs with internal hexagon and profile seal ring to N 02 009 EOLASTIC Dichtung Seal G Gewinde Anziehdrehmoment Gewinde Anziehdrehmoment Thread Tightening torque Thread Tightening torque MA in Nm MA in...

Page 848: ...ote precote 80 Rot Red Standard Standard precote 86 Blau Blue Variante Variant mit Unterkopfbeschichtung farblos with head bottom coating colorless 2602493 M5 x 16 2602395 M6 x 20 siehe St ckliste as...

Page 849: ...der Hydraulikanlage diese unbedingt drucklos machen und angebaute Ger te absenken 4 Bei Arbeiten an der Hydraulikanlage unbedingt Motor abstellen und Traktor gegen Wegrollen sichern Feststellbremse U...

Page 850: ...18 2 Moteur de vibration BOMAG 850 008 924 62 26 Bosch Rexroth AG Mobile Hydraulics A2F RDE 91 001 03 R 05 03...

Page 851: ...Moteur de vibration BOMAG 851 008 924 62 18 2 RDE 91 001 03 R 05 03 A2F Mobile Hydraulics Bosch Rexroth AG 27...

Page 852: ...ngaben nicht abgeleitet werden Die Angaben entbinden den Verwender nicht von eigenen Beurteilungen und Pr fungen Es ist zu beachten dass unsere Produkte einem nat rlichen Verschlei und Alterungsprozes...

Page 853: ...BOMAG 853 008 924 62 18 3 R ducteur du bandage...

Page 854: ...18 3 R ducteur du bandage BOMAG 854 008 924 62...

Page 855: ...R ducteur du bandage BOMAG 855 008 924 62 18 3 3ERIES 2 OMPACT 2OLLER RIVE 3ERVICE ANUAL AND 2EPAIR NSTRUCTION...

Page 856: ...2 N ANY CASE OF AN ECONOMICALLY REPAIRABLE FAILURE AT THIS GROUP THE WHOLE GEARBOX SHOULD BE RETURNED TO 3AUER ANFOSS EUM NSTER NTRODUCTION 3AUER ANFOSS 3AUER ANFOSS CAN ACCEPT NO RESPONSIBILITY FOR P...

Page 857: ...ICAL ATA RAKE 3TART 5P AND AINTENANCE 0ROCEDURE ECHANICAL 2ELEASING OF THE RAKE 2EESTABLISH RAKING APABILITY UTLINE RAWINGS 2OLLER RIVE EARBOX WITH ARTRIDGE OTOR n 2 2OLLER RIVE EARBOX WITH ARTRIDGE O...

Page 858: ...A E L E R E K A R B L A I C E P S H T I W M E K A R B E L B A L I A V A T O N E K A R B H T I W N I s F B L M T F A H S T U P N I E U Q R O T E K A R B C I T A T S 2 2 S E I R E 3 R E L L O 2 T C A P...

Page 859: ...INION WHICH IN TURN DRIVES THE PLANET GEARS WITHIN THE RING GEAR CAUSING ROTATION OF THE PLANET CARRIER 4HE PLANET CARRIER IS COUPLED DIRECTLY TO THE SUN GEAR OF THE NEXT STAGE 4HE OUTPUT PLANET CARRI...

Page 860: ...B U L T U O H T I W T H G I E 7 B L G K 4ECHNICAL DATA 3 4 4WO OR THREE STAGE SERIES PLANETARY GEARING COMBINED WITH OPTIONAL lXED DISPLACE MENT AXIAL PISTON AND VARIABLE DISPLACEMENT BENT AXIS HYDRO...

Page 861: ...AN EASY MECHANICAL BRAKE RELEASE FOR TOWING CONDITIONS 4HERE IS NO SPECIAL TOOLING REQUIRED FOR APPLYING THE MECHANICAL BRAKE RELEASE ARE MUST BE TAKEN WHEN SIZING AN APPLICATION TO ENSURE THAT THE BR...

Page 862: ...ITS MECHANICAL BRAKING CAPABILITY 4HE MECHANICAL BRAKING CAPABILITY OF THE VEHICLE MUST BE MAINTAINED BY MEANS OF A VEHICLE BRAKE OR FOR STATIONARY EQUIPMENT MUST BE MAINTAINED BY MEANS OF AN EQUIPMEN...

Page 863: ...ACT GEAR 2 IS EQUIPPED WITH AN ADAPTER mANGE FOR THE SMALLER SIZE OF HYDROMOTOR OR MECHANICAL BRAKE RELEASING AT THIS COMPACT GEAR REMOVE THE SCREWS TEM THAT lX THE ADAPTER mANGE AND MOVE MOTOR ADAPTE...

Page 864: ...TION OIL OUTLET X UBRICATION OIL OUTLET X ONTROL BORE FOR OIL LEVEL X RAKE RELEASE PRESSURE PORT X ORM 8 4 O O X O 4HREAD X X 4HREAD 4 X 4HREAD DEPTH MIN 4HREAD X X 2 F X O X O O AME PLATE O ECHANICAL...

Page 865: ...2 6 2 8 7 4 242 4 2 n 2 0 UBRICATION OIL OUTLET X UBRICATION OIL INTLET X ONTROL BORE FOR OIL LEVEL X RAKE RELEASE PRESSURE PORT X ORM 8 4 O O X O 4HREAD X X 4HREAD X X 4HREAD DEPTH MM MIN 4HREAD X X...

Page 866: ...N PINION GEAR 2EMOVE SPACER RING 2EMOVE ST STAGE CARRIER WITH PLANET GEARS AND ND STAGE SUN GEAR 2EMOVE RETAINING RINGS AND PULL OUT THE PLANET GEARS WITH BEARINGS USING SUITABLE TOOL 2EMOVE RETAINING...

Page 867: ...REMOVE SPACER RING AND SPRINGS 2EMOVE BRAKE PISTON AND RINGS 2EMOVE BRAKE PLATES 2EMOVE CLUTCH 2 2EMOVE SCREWS 2EMOVE BUSHING 2EMOVE SCREWS 0ULL OUT ADAPTER WITH BRAKE PISTON 2EMOVE RINGS 2EMOVE SCREW...

Page 868: ...PLANET GEARS ON PINS OF SPINDLE GROUP USING PRESS AND INSURE IT USING RETAINING RING LEAN UP INNER SURFACE OF THE GEAR AND GENTLY OIL IT NSTALL RETAINING RING FROM ONE SIDE 5NPACK BEARING AND INSERT...

Page 869: ...NSTALL CLUTCH INTO SPINDLE GROUP NSTALL OUTER AND INNER BRAKE PLATES START WITH OUTER PLATE NSTALL INNER PLATES ON THE CLUTCH NSTALL SPRINGS INTO BRAKE PISTON NSTALL RINGS AND ON ADAPTER 0UT ADAPTER...

Page 870: ...18 3 R ducteur du bandage BOMAG 870 008 924 62 03 2EV n 3ERIES 2 n OMPACT 2OLLER RIVE 3ERVICE ANUAL AND 2EPAIR NSTRUCTION XPLODED 6IEWS 80 6 7 n 2...

Page 871: ...R ducteur du bandage BOMAG 871 008 924 62 18 3 03 2EV n 3ERIES 2 n OMPACT 2OLLER RIVE 3ERVICE ANUAL AND 2EPAIR NSTRUCTION XPLODED 6IEWS 80 6 7 n 2...

Page 872: ...18 3 R ducteur du bandage BOMAG 872 008 924 62 03 2EV n 3ERIES 2 n OMPACT 2OLLER RIVE 3ERVICE ANUAL AND 2EPAIR NSTRUCTION XPLODED 6IEWS 80 6 7 n 2...

Page 873: ...R ducteur du bandage BOMAG 873 008 924 62 18 3 03 2EV n 3ERIES 2 n OMPACT 2OLLER RIVE 3ERVICE ANUAL AND 2EPAIR NSTRUCTION ROSS 3ECTION 6IEWS 2 33 3 4 6 7 n 2 0...

Page 874: ...18 3 R ducteur du bandage BOMAG 874 008 924 62 03 2EV n 3ERIES 2 n OMPACT 2OLLER RIVE 3ERVICE ANUAL AND 2EPAIR NSTRUCTION ROSS 3ECTION 6IEWS 2 33 3 4 6 7 n 2 0...

Page 875: ...R ducteur du bandage BOMAG 875 008 924 62 18 3 03 2EV n 3ERIES 2 n OMPACT 2OLLER RIVE 3ERVICE ANUAL AND 2EPAIR NSTRUCTION ROSS 3ECTION 6IEWS 2 33 3 4 6 7 n 2 0...

Page 876: ...U L 0 G N I R G N I L A E 3 M A E L D N I P 3 G N I R G N I R G U L 0 G N I R R E C A P 3 G N I R G N I N I A T E 2 R E T P A D G N I R G N I R G N I H S U W E R C 3 W E R C 3 W E R C 3 G N I R R E C...

Page 877: ...AND 2EPAIR NSTRUCTION 0ARTS IST 0 243 34 CONTINUED 2 2 2 G N I R G N I N I A T E 2 R E I R R A G N I R A E B R E L L O 2 G N I R G N I N I A T E 2 R A E G T E N A L 0 G N I R G N I N I A T E 2 R A E G...

Page 878: ...OMPREHENSIVE WORLDWIDE SERVICE FOR ITS PRODUCTS THROUGH AN EXTENSIVE NETWORK OF UTHORIZED 3ERVICE ENTERS STRATEGICALLY LOCATED IN ALL PARTS OF THE WORLD 52 02 5 43 YDROSTATIC TRANSMISSIONS YDRAULIC PO...

Page 879: ...BOMAG 879 008 924 62 18 4 Moteur d entra nement essieu...

Page 880: ...18 4 Moteur d entra nement essieu BOMAG 880 008 924 62...

Page 881: ...Moteur d entra nement essieu BOMAG 881 008 924 62 18 4 Series 51 and 51 1 Bent Axis Motors Service Manual...

Page 882: ...M AB ECEMBER First edition AA HISTORY OF REVISIONS 3AUER ANFOSS LL RIGHTS RESERVED 3AUER ANFOSS ACCEPTS NO RESPONSIBILITY FOR POSSIBLE ERRORS IN CATALOGS BROCHURES AND OTHER PRINTED MATERIAL 3AUER ANF...

Page 883: ...YMBOLS USED IN 3AUER ANFOSS LITERATURE ENERAL INSTRUCTIONS 8 EEP IT CLEAN 8 NSPECT FOR SYSTEM CONTAMINATION 8 2EPLACE THE RINGS AND GASKETS 8 UBRICATE ALL MOVING PARTS 8 4ORQUING PROCEDURE 8 6ARIABLE...

Page 884: ...MITER 33 DJUSTING MINIMUM DISPLACEMENT 33 AXIMUM DISPLACEMENT LIMITER 35 3ERIES MOTORS 35 3ERIES MOTORS 35 NSTALLATION AND ADJUSTMENT 3 AND 3 mANGE UNITS 3 ARTRIDGE UNITS 38 3HAFT SEAL REPLACEMENT 3 3...

Page 885: ...IRS YOU CAN PERFORM WITHOUT REMOVING THE MOTOR S END CAP 4HESE REPAIRS WILL NOT AFFECT THE UNIT S WARRANTY AJOR REPAIRS REQUIRE REMOVING THE MOTOR S END CAP 4HIS MANUAL DOES NOT DESCRIBE THEM NLY 3AUE...

Page 886: ...ING SOLVENTS IN AN AREA WHERE A SOURCE OF IGNITION MAY BE PRESENT Fluid under pressure W Warning SCAPING HYDRAULIC mUID UNDER PRESSURE CAN HAVE SUFlCIENT FORCE TO PENETRATE YOUR SKIN CAUSING SERIOUS I...

Page 887: ...DRAULIC mUID PPLY GREASE PETROLEUM JELLY PPLY LOCKING COMPOUND NSPECT FOR WEAR OR DAMAGE LEAN AREA OR PART E CAREFUL NOT TO SCRATCH OR DAMAGE OTE CORRECT ORIENTATION ARK ORIENTATION FOR REINSTALLATION...

Page 888: ...L EXPOSED SEALING SURFACES AND OPEN CAVITIES FROM DAMAGE AND FOREIGN MATERIAL AP ALL HOSES AFTER REMOVAL AND PLUG ALL OPEN PORTS OVER ANY UNATTENDED PARTS WITH A PROTECTIVE LAYER OF PLASTIC Inspect fo...

Page 889: ...NSTANT VELOCITY JOINT SYNCHRONIZING SHAFT KEEPS THE ROTATION OF THE CYLINDER BLOCK SYNCHRONIZED WITH THE MOTOR OUTPUT SHAFT SERVO PISTON CHANGES THE ANGLE OF THE ROTATING GROUP AND VARYS THE DISPLACEM...

Page 890: ...MOTOR 4HE 3ERIES CONTROL FEEDS SERVO PRESSURE DIRECTLY TO THE SERVO PISTON OW SYSTEM LOOP PRESSURE FOR TWO POSITION CONTROLS AND HIGH SYSTEM LOOP PRESSURE FOR PRESSURE COMPENSATING CONTROLS ACTUATES...

Page 891: ...Rvoir 0 HYDRAULIC LINE CONNECTS THE OUTLET PORT OF THE PUMP TO A DIRECTIONAL VALVE IN AN OPEN CIRCUIT 4HE MAIN PORTS OF THE MOTOR CONNECT TO THE WORKING PORTS OF THIS VALVE 7HEN THE DIRECTIONAL VALVE...

Page 892: ...0 80 110 Order code Shaft description Flange SAE Cart DIN SAE Cart DIN SAE Cart DIN S1 TOOTH PITCH 34 34 TOOTH PITCH 04 TOOTH PITCH 04 C8 TOOTH PITCH F1 TOOTH PITCH 34 D1 7 X X X X G PER 34 04 7 X X X...

Page 893: ...OW PRESSURE SIDE OF THE LOOP TO THE MOTOR RELIEF VALVE 4HE SHUTTLE VALVE IS SPRING CENTERED TO THE CLOSED POSITION TO PREVENT HIGH PRESSURE mUID LOSS FROM THE CIRCUIT WHEN REVERSING DIRECTIONS LOOP FL...

Page 894: ...NG mOW UNDER MOST CONDITIONS COMBINATION OF ORIlCE SIZE AND CHARGE PRESSURE WILL PRODUCE A SPECIlC mUSHING mOW 9OU MAY EXCHANGE THE ORIlCED RELIEF CARTRIDGE FOR ONE WITH A DIFFERENT mOW RATING Loop us...

Page 895: ...Adjustments PAGES FOR AVAILABLE SETTING RANGES DISPLACEMENT LIMITERS Displacement limiters Series 51 4AMPER RESISTANT caP ServO PISTON MINIMUM DISPLACEMENT LIMITER ValvE SEGMENt 3PACER AXIMUM DISPLACE...

Page 896: ...G CONFIGURATIONS 3ERIES AND 3ERIES MOTORS ARE AVAILABLE IN THREE MOUNTING CONlGURATIONS 4HEY ARE DESIGNATED BY THE LETTERS 6 OR FOLLOWING THE NUMBER IN THE MODEL CODE 4HE DESIGNATIONS REPRESENT 6 3 OR...

Page 897: ...E SPEED OF THE RING 4HE OUTPUT CHANGES ITS HIGH LOW STATE AS THE NORTH AND SOUTH POLES OF THE PERMANENTLY MAGNETIZED SPEED RING PASS BY THE FACE OF THE SENSOR 4HE DIGITAL SIGNAL IS GENERATED AT FREQUE...

Page 898: ...SING THE MOTOR TO INCREASE DISPLACEMENT WHEN SYSTEM PRESSURE REACHES A SET LEVEL DUE TO LOAD 4HE PRESSURE COMPENSATOR PORTION OF THE CONTROL OVERRIDES THE MINIMUM DISPLACEMENT POSITION COMMANDED BY TH...

Page 899: ...ETTING 0 CONTROLS ARE AVAILABLE WITH A BRAKE Pressure DEFEAT BPD FEATURE 4HE 0 FEATURE DEFEATS THE OPERATION OF THE 0 DURING DYNAMIC BREAKING WHEN THE MOTOR IS RUNNING AS A PUMP SHUTTLE SPOOL UPSTREAM...

Page 900: ...OTOR TO INCREASE DISPLACEMENT WHEN SYSTEM PRESSURE REACHES A SET LEVEL DUE TO LOAD 4HE PRESSURE COMPENSATOR PORTION OF THE CONTROL overrides ANY POSITION LESS THAN MAXIMUM AS COMMANDED BY THE CONTROL...

Page 901: ...AKING SYSTEM CIRCUIT OVERPRESSURE PROTECTION SUITABLE RESERVOIR 4ECHNICAL DATA INCLUDES DIMENSION AND FRAME SIZE FOR DISPLACEMENT CASE AND SYSTEM PRESSURE SPEED AND TORQUE 4HESE TABLES ILLUSTRATE EACH...

Page 902: ...T AXIMUM SPEED1 AT MAXIMUM DISPLACEMENT AT MINIMUM DISPLACEMENT 1 ONTACT YOUR 3AUER ANFOSS REPRESENTATIVE FOR MAXIMUM SPEED AT DISPLACEMENTS BETWEEN MAXIMUM AND MINIMUM DISPLACEMENT Frame size Displac...

Page 903: ...A M 5 M 3 M 4 Y W Y Axial port P107 757E 0 A System pressure B Gauge port M2 Y side port Servo pressure supply for maximum angle or servo pressure maximum angle Guage port M4 System pressure A Gauge p...

Page 904: ...YSTEM PRESSURE PORT A BAR PSI RING lTTING 3YSTEM PRESSURE PORT B BAR PSI RING lTTING M3 3ERVO PRESSURE MINIMUM ANGLE ON CONTROL BAR PSI BAR PSI GAUGE FOR POSITION control RING lTTING M4 3ERVO SUPPLY P...

Page 905: ...UFACTURER S RECOMMENDATIONS OR AT THESE INTERVALS IRST mUID CHANGE RECOMMENDED AT HOURS IGH TEMPERATURES AND PRESSURES RESULT IN ACM ELERATED mUID AGING ORE FREQUENT mUID CHANGES MAY BE REQUIRED HANGE...

Page 906: ...SURE GAUGE IN THE CHARGE PRESSURE GAUGE PORT OF THE PUMP TO MONITOR THE CHARGE PRESSURE DURING START UP ISCONNECT ANY EXTERNAL CONTROL INPUT SIGNAL LINKAGE FOR HYDRAULIC LINES FOR OR ELECTRICAL CONNEC...

Page 907: ...MOVER CHECKING TO ENSURE THE PUMP REMAINS IN NEUTRAL HECK FOR FORWARD AND REVERSE MACHINE OPERATION WITH THE PRIME MOVER AT NORMAL OPERATING SPEED HARGE PRESSURE MAY DECREASE SLIGHTLY DURING FORWARD O...

Page 908: ...ARY 3YSTEM PRESSURE NAPPROPRIATELY LOW SYSTEM PRESSURE SETTING MAY CAUSE SLUGGISH RESPONSE EASURE SYSTEM PRESSURE DJUST PUMP PRESSURE LIMITER OR SYSTEM RELIEF VALVE IF NECESSARY NTERNAL LEAKAGE XCESSI...

Page 909: ...NSATOR OPERATES IN ONE DIRECTION ONLY THE MOTOR WILL STAY AT MINIMUM DISPLACEMENT IN THE OTHER DIRECTION HECK BRAKE PRESSURE DEFEAT SPOOL T MAY BE STICKING OR RECEIVING AN IMPROPER SIGNAL 2EPAIR SPOOL...

Page 910: ...0RESSURE COMPENSATOR PISTON OR SPOOL 3TICKING PRESSURE COMPENSATOR PISTON OR SPOOL CAUSES CONTROL TO HOLD MOTOR AT MINIMUM DISPLACEMENT 2EMOVE AND INSPECT CONTROL SPOOL AND SENSING PISTON 2EPAIR OR R...

Page 911: ...TEMPERATURE OF HARGE PRESSURE IS REFERENCED ADDITIVE TO CASE PRESSURE Measuring charge pressure NSTALL A TO BAR TO PSI PRESSURE GAUGE IN PORT OR USE WHICH EVER IS AT low LOOP PRESSURE NSTALL A TO BAR...

Page 912: ...plug t OVERVIEW continued Adjusting charge pressure OOSEN THE LOCK NUT USING A 1 HEX WRENCH 4URN THE ADJUSTMENT PLUG WITH A LARGE SCREWDRIVER OR MM HEX WRENCH LOCKWISE ROTATION OF THE PLUG INCREASES T...

Page 913: ...T WILL RESULT IN AN INCREASE IN SHAFT SPEED Adjusting minimum displacement 2EMOVE THE TAMPER RESISTANT CAP 1 FROM THE ADJUSTING SCREW 9 2EMOVING THE TAMPER RESISTANT CAP DESTROYS THE LOCKING DEVICE IS...

Page 914: ...ADJUSTMENT SCREW COUNTERCLOCKWISE DECREASES IT 4HE MINIMUM DISPLACEMENT SETTING CHANGES SEE CHART FOR EACH FULL REVOLUTION OF THE ADJUSTMENT SCREW AJOR CHANGES IN MINIMUM DISPLACEMENT SETTING MAY REQU...

Page 915: ...CREW 7HEN CHANGING THE MAXIMUM DISPLACEMENT YOU MAY NEED A DIFFERENT LENGTH SCREW TO ACCOMMODATE THE ALTERNATE SPACERS ETECT CHANGES IN MOTOR DISPLACEMENT BY PROVIDING A CONSTANT mOW OF mUID TO THE MO...

Page 916: ...XIMUM DISPLACEMENT LIMITER continued of full disp F10 screw F20 spacer 60 cm 80cm 110cm 160cm 250cm X X X X X X X X X X MM MM MM MM MM X X X X X MM MM MM MM MM 85 X X X X X MM MM MM MM MM X X X X X MM...

Page 917: ...NIT SO THAT THE RING DOES NOT CONTACT MOTOR HOUSING DURING STEP SPEED SENSOR INSTALLATION AND ADJUSTMENT Speed sensor Air gap to be 1 52 0 060 max Approx 1 2 1 turn of thread M12x1D6G thread 4 pin tur...

Page 918: ...TO sM LBFsFT Caution O NOT OVERTORQUE LOCKNUT Orientation NOTCH 3PEED SENSOR 3PEED RING 5 THREAD IR GAP TO BE MM IN MAX APPROXIMATE TURN OF THREAD Orientation NOTCH IN FLATS 0 Cartridge units OOSEN LO...

Page 919: ...TORS 2EMOVE THE mANGE FROM THE MOTOR HOUSING USING AN APPROPRIATE PULLER 0RESS OUT THE SHAFT SEAL FROM THE mANGE FRONT SIDE Inspection NSPECT THE SHAFT SEAL CAVITY IN THE mANGE NSPECT THE SEALING AREA...

Page 920: ...SEAL PROTECTION SLEEVE ON THE SHAFT NSTALL THE SOCKET HEAD CAPSCREWS 4IGHTEN THE SOCKET HEAD CAPSCREWS SLOWLY IN A CRISSCROSS PATTERN UNTIL THE mANGE IS PULLED FULLY DOWN ONTO THE HOUSING 4ORQUE THE...

Page 921: ...ARRIER FROM THE HOUSING Caution O NOT DAMAGE THE HOUSING BORE OR SHAFT 2EMOVE THE RING FROM THE HOUSING BORE ISCARD THE RING AFTER INSPECTING THE NEW ONE TO MAKE CERTAIN THAT IT lTS AREFULLY PRESS THE...

Page 922: ...HOUSING BORE 5SING A SEAL PROTECTION SLEEVE ON THE SHAFT PUSH THE SEAL CARRIER INTO THE HOUSING BORE UNTIL IT CLEARS THE SNAP RING GROOVE NSTALL SNAP RING INTO THE GROVE IN THE HOUSING BORE USING THE...

Page 923: ...L AND CAVITY Reassembly AFTER MAKING CERTAIN THAT YOU HAVE THE EXACT REPLACEMENT PARTS REPLACE PARTS AS NECESSARY NSTALL THE SPRING SEAT OR SPRING SEAT ASSEMBLY TO ONE END OF THE SPOOL UBRICATE THE SP...

Page 924: ...STANDARD SCREWDRIVER OR A MM WRENCH 2EMOVE THE RING FROM THE ADJUSTMENT SCREW ISCARD THE RING AFTER INSPECTING THE NEW ONE TO MAKE CERTAIN THAT IT lTS 2EMOVE THE SPRING AND POPPET FROM THE CAVITY Ins...

Page 925: ...ES 2EMOVE PLUG 2EMOVE RING ISCARD THE RING AFTER INSPECTING THE NEW ONE TO MAKE CERTAIN THAT IT lTS 2EMOVE SPRING 2EMOVE POPPET Inspection NSPECT THE CAVITY AND PARTS FOR WEAR OR DAMAGE LEAN THE CAVIT...

Page 926: ...CAVITY IN THE ENDCAP USING A INCH WRENCH 2EMOVE RING FROM THE PLUG ISCARD RING AFTER INSPECTING THE NEW ONE TO MAKE CERTAIN THAT IT lTS Inspection LEAN AND INSPECT THE CAVITY NSPECT THE PLUG LEAN OR...

Page 927: ...for F10 I USE AN MM INTERNAL HEX WRENCH t sM LBFsFT FOR CM MOTORS for F10 I USE A MM INTERNAL HEX WRENCH t sM LBFsFT FOR CM CM CM CM MOTORS Disassembly 4HOROUGHLY CLEAN ALL EXTERNAL SURFACES BEFORE D...

Page 928: ...MOVE THE SCREWS RETAINING THE CONTROL ASSEMBLY USING AN MM INTERNAL HEX WRENCH 2EMOVE THE CONTROL ASSEMBLY Series 51 1 maximum displacement limiter 2EMOVE INTERFACE AND RINGS OR SEAL PLATE 2EMOVE THE...

Page 929: ...LACEMENT LIMITER SCREW TO sM LBFsFT FOR THE CM AND CM MOTORS USING A MM HEX WRENCH sM LBFsFT FOR THE CM MOTOR USING AN MM HEX WRENCH Caution O NOT OVERTORQUE SCREW 2EPLACE ALL RINGS ISCARD ALL PREVIOU...

Page 930: ...RENCH FOR CM CM AND CM MOTORS 2EMOVE THE ADJUSTMENT SCREW 9 USING A MM HEX WRENCH FOR CM AND CM FRAME SIZE MOTORS OR MM HEX WRENCH FOR CM CM AND CM MOTORS Inspection NSPECT THE ADJUSTMENT SCREW Reasse...

Page 931: ...MINIMUM DISPLACEMENT AND RESET AS REQUIRED 6ERIFY MINIMUM DISPLACEMENT SETTING BY TESTING EITHER ON AN APPROPRIATE TEST APPARATUS OR IN THE VEHICLE See Adjustments ON PAGES 4 7HILE HOLDING THE ADJUST...

Page 932: ...E AND THRESHOLD SPRINGS 4 way valve disassembly 2EMOVE SCREWS FROM THE CONTROL USING MM HEX WRENCH FOR CM CM CM MOTORS MM HEX WRENCH FOR CM AND CM MOTORS 4 way valve and threshold springs expanded vie...

Page 933: ...UGS 2EMOVE THE RINGS AND FROM PLUGS ISCARD THE RINGS AFTER INSPECTING THE NEW ONE TO MAKE CERTAIN THAT IT lTS 2EMOVE THE ORIlCES 4 4 AND 4 USING A MM HEX WRENCH 4AG TO EACH ORIlCE RECORDING ITS LOCATI...

Page 934: ...HOLD SPRING S 3 2EMOVE THE THRESHOLD SPRING GUIDE F PRESENT REMOVE THE RAMP SPRING S 3 4HERE ARE RAMP SPRINGS AND INTERMEDIATE SPRING GUIDES IN CM AND CM MOTORS 2EMOVE THE INTERMEDIATE RAMP SPRING GUI...

Page 935: ...NECESSARY DISCARDING OLD OR WORN PARTS ONLY AFTER MAKING CERTAIN YOU HAVE THE CORRECT REPLACEMENT S Reassembly NSTALL NEW RING ON THRESHOLD ADJUSTMENT SCREW NSTALL THE MOUNTING SLEEVE WITH THE THRESH...

Page 936: ...IATE SPRING GUIDE AND SECOND RAMP SPRING 3 INTO THE CM AND CM UNITS AREFULLY INSTALL THE THRESHOLD SPRING GUIDE ON TO THE END OF THE THRESHOLD ADJUSTING SCREW USING A MAGNETIC PROBE 4HE GUIDE MUST SIT...

Page 937: ...REASSEMBLE THE WAY VALVE ACCORDINGLY PUTTING THE PARTS IN THE MARKED PLACES ON THE WAY VALVE IN THAT ORDER NSTALL ORIlCES 4 AND 4 IN APPROPRIATE CAVITIES IN THE WAY VALVE SLEEVE USING A MM HEX WRENCH...

Page 938: ...EVE UBRICATE THE SLEEVE AND RINGS WITH CLEAN HYDRAULIC OIL 4 WAY VALVE AND THRESHOLD SPRINGS continued Assembly orientation 4 4 4 5 3 3 3 3 3 4 4 0 Legend forT1 T2 T3 I USE A MM HEX WRENCH t FOR CM CM...

Page 939: ...E CAVITY PLUGS IN THE ORIlCE CAVITIES 4ORQUE THE CAVITY PLUGS TO sM LBFsFT USING A INCH HEX WRENCH 4ORQUE THE CAVITY PLUGS TO sM LBFsFT USING A 1 8 INCH WRENCH 5SING PETROLEUM JELLY TO RETAIN IT INSTA...

Page 940: ...DUCTS THROUGH AN EXTENSIVE NETWORK OF LOBAL 3ERVICE 0ARTNERS STRATEGICALLY LOCATED IN ALL PARTS OF THE WORLD OCAL ADDRESS 3AUER ANFOSS 53 OMPANY AST TH 3TREET MES 53 0HONE AX 3AUER ANFOSS MB O 0OSTFAC...

Page 941: ...Moteur d entra nement essieu BOMAG 941 008 924 62 18 4 Series 51 and 51 1 Bent Axis Motors Repair Instructions...

Page 942: ...ITHOUT PRIOR NOTICE 4HIS ALSO APPLIES TO PRODUCTS ALREADY ORDERED PROVIDED THAT SUCH ALTERATIONS AREN T IN CONmICT WITH AGREED SPECIlCATIONS LL TRADEMARKS IN THIS MATERIAL ARE PROPERTIES OF THEIR RESP...

Page 943: ...3AUER ANFOSS LITERATURE 3ECTION DIAGRAM 7 NDCAP 2OTATING COMPONENTS 9 3HAFT REMOVAL 3 OR 1 3HAFT REMOVAL ARTRIDGE 11 NDCAP DISASSEMBLY 1 FRAME 1 FRAME 1 FRAME 1 LL FRAME SIZES 1 NDCAP 14 3HAFT ASSEMB...

Page 944: ...T MOTORS w Remove the unit 0RIOR TO PERFORMING MAJOR REPAIRS REMOVE THE UNIT FROM THE VEHICLE MACHINE HOCK THE WHEELS ON THE VEHICLE OR LOCK THE MECHANISM TO INHIBIT MOVEMENT E AWARE THAT HYDRAULIC mU...

Page 945: ...lammable cleaning solvents W Warning 3OME CLEANING SOLVENTS ARE mAMMABLE 4O AVOID POSSIBLE lRE DO NOT USE CLEANING SOLVENTS IN AN AREA WHERE A SOURCE OF IGNITION MAY BE PRESENT Fluid under pressure W...

Page 946: ...ITH HYDRAULIC mUID PPLY GREASE PETROLEUM JELLY PPLY LOCKING COMPOUND NSPECT FOR WEAR OR DAMAGE LEAN AREA OR PART E CAREFUL NOT TO SCRATCH OR DAMAGE OTE CORRECT ORIENTATION ARK ORIENTATION FOR REINSTAL...

Page 947: ...de Servo piston Charge pressure relief valve Piston Synchronizing shaft and rollers Tapered roller bearings Bearing plate Valve segment Control hydraulic proportional Minimum displacement limiter Moto...

Page 948: ...2EMOVE THE SCREWS AND RETAINING THE END CAP ASSEMBLY TO THE MOTOR HOUSING 2EMOVE THE END CAP ASSEMBLY 2EMOVE THE GASKET DISCARD 2EMOVE THE ALIGNMENT PINS ENDCAP Q20 G60 B50 C05 G34 B50 C20 SAE flange...

Page 949: ...n be installed either way and synchronizing shaft with cylinder block and output shaft small end into shaft and big end into block Note locations of longer and shorter screws Note orientation of pins...

Page 950: ...OVE THE MOUNTING mANGE USING A SUITABLE PULLER 2EMOVE THE RING DISCARD 2EMOVE THE SHAFT SEAL FROM THE mANGE DISCARD 0RESS SHAFT ASSEMBLY OUT OF MAIN HOUSING TAKING CARE NOT TO DAMAGE THE SHAFT AND SPE...

Page 951: ...TO THE MAIN HOUSING 3EPARATE THE BEARING HOUSING FROM THE MAIN HOUSING 2EMOVE THE RETAINING RING IF PRESENT 2EMOVE SPACER RING 2EMOVE RINGS AND OR GASKET DISCARD 0RESS SHAFT ASSEMBLY OUT OF BEARING H...

Page 952: ...TON 2EMOVE FEEDBACK FORK THROUGH THE HOLE IN THE END CAP 2EMOVE THE SETTING LUG FROM INSIDE OF END CAP 080 frame 2EMOVE END CAP PLUG 2EMOVE LOCK SCREW 2EMOVE CONE POINT SET SCREW 2EMOVE FEEDBACK FORK...

Page 953: ...ND CAP All frame sizes 2EMOVE SERVO PISTON FROM END CAP GLIDE RING END lRST NSPECT GLIDE RING FOR DAMAGE OR WEAR 2EMOVE GLIDE RING FROM SERVO PISTON IF YOU NEED TO REPLACE IT 2EMOVE RING FROM SERVO PI...

Page 954: ...SASSEMBLY continued 51 1 Endcap 2EMOVE SERVO PISTON FROM END CAP GLIDE RING END lRST NSPECT GLIDE RING FOR DAMAGE OR WEAR 2EMOVE GLIDE RING FROM SERVO PISTON IF YOU NEED TO REPLACE IT 2EMOVE RING FROM...

Page 955: ...S FOR WEAR AND ROUGHNESS HECK THAT THE BEARING RETAINING NUT IS lRMLY STAKED TO THE OUTPUT SHAFT AND THAT NO NOTICEABLE LOOSENESS IS PRESENT IN THE BEARINGS HECK THE PISTON ASSEMBLIES FOR DAMAGE OR WE...

Page 956: ...CARD THE RINGS NSTALL NEW PISTON RINGS NSURE THE SPHERICAL SURFACE CONFORMS TO THE SHAPE OF THE PISTON RADIAL IDENTIlCATION MARK APPEARS ON THE OUTER SIDE OF THE PISTON RINGS O NOT LET THE ENDS OF EAC...

Page 957: ...4HE LOCATING PIN HOLES MUST NOT BE WORN 2EPLACE IF NECESSARY B05 P106 350E Bearing plate Valve segment NSPECT THE VALVE SEGMENT FOR DAMAGE OR WEAR ON THE SEALING SURFACES NSPECT THE SPINDLE FOR WEAR...

Page 958: ...VO PISTON THROUGH THE HOLE IN THE END CAP 4HE CONTACT PADS ON THE FORK MUST FACE TOWARD THE MULTI FUNCTION BLOCK CONTROL END OF THE END CAP 5SING A MM INTERNAL HEX WRENCH INSTALL THE OTHER CONE POINT...

Page 959: ...9 s 2EV s ANUARY SSEMBLY Series 51 and 51 1 Bent Axis Motors Repair Instructions Setting lugs F24 080 F24 060 F30 060 F28 F26 F26 End cap axial port style shown G10 F26 G80 G80A 0 0 0 0 F10 F12 F12 Gr...

Page 960: ...AY FROM THE MULTI FUNCTION BLOCK CONTROL END OF THE END CAP NSTALL THE CONE POINT SET SCREW SO THAT ITS POINT ENTERS THE GROOVE IN THE FEEDBACK FORK SETTING LUG O NOT TIGHTEN THE SET SCREW YET 3EE PAG...

Page 961: ...ROD WITH THE END MACHINED PERPENDICULAR TO ITS AXIS INTO THE VALVE SLEEVE BORE IN THE END CAP LIGN THE FORK WHILE TIGHTENING THE CONE POINT SET SCREW 5SING A OR MM INTERNAL HEX WRENCH TORQUE THE CONE...

Page 962: ...ING BORE IS VERTICAL 0RESS SHAFT ASSEMBLY INTO MAIN HOUSING NSTALL NEW RING ON MOUNTING mANGE NSTALL NEW SEAL IN mANGE OVER THE SHAFT SPLINES WITH AN INSTALLATION SLEEVE TO PROTECT THE SEAL DURING ASS...

Page 963: ...NG HOUSING NSTALL SPACER RING C NSTALL THE END OF THE SPACER WITH THE LARGER INSIDE DIAMETER NEXT TO THE INNER SHAFT BEARING CUP NSTALL RETAINING RING LIGN ENDS OF THE RETAINING RING BETWEEN THE TWO B...

Page 964: ...L35 N94 42 through N98 32 L90 L85 L95 L35 Before N94 42 L40 L50 B80 L90 L85 L70 L80 L80 L750 L35 L95 L81 N98 33 and beyond O O P104 101 060 and 080 6mm 110 8mm 160 10mm 250 12mm NSTALL RINGS AND OR GA...

Page 965: ...ROLEUM JELLY TO RETAIN THEM INSTALL THE SYNCHRONIZING SHAFT ROLLERS ON THE JOURNALS OF THE SYNCHRONIZING SHAFT 0OSITION THE RECESS ON EACH ROLLER TO FACE THE CENTER LINE OF THE SYNCHRONIZING SHAFT OTO...

Page 966: ...THE MOTOR SHAFT 4HE CYLINDER BLOCK END OF THE SHAFT IS A LARGER DIAMETER THAN THE MOTOR SHAFT END ON ALL FRAME SIZES 4HE ROLLERS MUST ENTER THE RACES IN THE MOTOR SHAFT AND THE RECESS IN THE END OF TH...

Page 967: ...ENTER THEIR RACES IN THE BLOCK WHILE EACH PISTON ENTERS ITS CORRESPONDING BORE IN THE BLOCK NSERT A BRASS ROD THROUGH THE CYLINDER BLOCK KIDNEYS TO GUIDE THE PISTONS INTO POSITION 3TART WITH THE FOUR...

Page 968: ...he pistons and cylinder block bores with hydraulic oil SAE flange version shown cartridge version similar P104 104 Cylinder block HECK THAT ALL OF THE SYNCHRONIZING SHAFT ROLLERS ARE IN POSITION F THE...

Page 969: ...THE HOUSING OPENING 4IP THE HOUSING UNTIL THE ENDCAP MOUNTING SURFACE IS LEVEL TO HELP KEEP THE BLOCK CENTERED O NOT ALLOW PISTONS OR SYNCHRONIZING SHAFT ROLLERS TO FALL OUT OF POSITION 5SING PETROLEU...

Page 970: ...UT OF POSITION C Caution O NOT FORCE THE END CAP INTO POSITION ON THE HOUSING F NECESSARY REASSEMBLE THE COMPONENTS TO ENSURE PROPER ALIGNMENT Endcap screw torque Frame size Wrench size 4ORQUE sM LBFs...

Page 971: ...TION BLOCK IF INSTALLED NSTALL THE WAY VALVE SPOOL AND SLEEVE IF INSTALLED NSTALL THE THRESHOLD SPRINGS AND GUIDES NSTALL THE CONTROL SPRINGS IF INSTALLED NSTALL THE RAMP SPRINGS AND GUIDES IF INSTALL...

Page 972: ...EXTENSIVE NETWORK OF LOBAL 3ERVICE 0ARTNERS STRATEGICALLY LOCATED IN ALL PARTS OF THE WORLD OUR PRODUCTS YDROSTATIC TRANSMISSIONS YDRAULIC POWER STEERING LECTRIC POWER STEERING LECTROHYDRAULIC POWER...

Page 973: ...BOMAG 973 008 924 62 18 5 Essieu...

Page 974: ...18 5 Essieu BOMAG 974 008 924 62...

Page 975: ...Essieu BOMAG 975 008 924 62 18 5...

Page 976: ...18 5 Essieu BOMAG 976 008 924 62...

Page 977: ...Essieu BOMAG 977 008 924 62 18 5 1...

Page 978: ...lina ogni responsabilita per l utilizzo di componenti non originali o accessori non collaudati ed approvati A nderungen ohne vorherige Anku ndingung vorbehalten Es wird jede Verantwortung fu r die Ver...

Page 979: ...bloccaggio viti tenuta e lubrificazione 10 NOTE RIGUARDANTI LA SICUREZZA 13 CONTROLLO USURA E SOSTITUZIONE DISCHI FRENO Smontaggio gruppi di frenatura 14 Assemblaggio dei gruppi di frenatura 20 Sbloc...

Page 980: ...je 44 Montaje e instalacion 54 REDUCTOR Y PIN ON CONICO Remocion 68 Instalacion y ajuste 74 HERRAMIENTAS ESPECIALES 82 INTRODUCTION 5 ENTRETIEN ET LUBRIFIANTS De finition vues 7 Plaque d immatriculati...

Page 981: ...g sind Um die Differentia lachse des Fahrzeugs abzumontieren lesen Sie bitte die Anweisungen in den Handbu chern des Fahrzeugherstellers Die nachstehenden Beschreibungen gehen davon aus da die Fahrzeu...

Page 982: ...hasta la matr cula desde la matr cula en adelante Si no ha sido indicada validez las operacio n de desmontaje y montaje son comunes a todas las versiones HERRAMIENTAS ESPECIFICAS Y RECAMBIOS Los plano...

Page 983: ...erial number Numero di serie Seriennummer Nu mero de serie Numero de serie Lubricant Lubrificante Schmieroel Lubricante Lubrificant 1 2 3 MAINTENANCE POINTS PUNTI DI MANUTENZIONE WARTUNGSSTELLEN PUNTO...

Page 984: ...uido Me me aux premiers signaux de bruit OPERATION OPERAZIONE ARBEITSVORGANG OPERACION OPERATION MEMBER ORGANO ELEMENT ORGANO ORGANE CONDITIONS CONDIZIONI BEDINGUNG CONDICIONES CONDITIONS FREQUENCY PE...

Page 985: ...83 312 309 341 337 373 371 410 M18 x 2 5 276 305 299 331 390 431 428 473 466 515 509 562 M20 x 2 5 390 431 428 473 553 611 603 667 660 730 722 798 M22 x 2 5 523 578 575 635 746 824 817 903 893 987 974...

Page 986: ...native to 242 Does not require the activation of lubricated surfaces Prodotto alternativo al 242 che essendo oleocompatibile non richiede l attivazione di superfici lubrificate Alternatives Produkt zu...

Page 987: ...te apre s la polyme risation on peut donc avoir la ne cessite de devoir chauffer pre alablement pour de plus amples diame tres Loctite 638 Anaerobic adhesive for fast and high strength gluing of cylin...

Page 988: ...idos de tipo oleoso Se usa cuando se requieren frecuentes intervenciones de ajuste Graisse synthe tique ayant un degre d adhe sivite e leve adjuve de compose s au silicone Applique sur les vis de re g...

Page 989: ...eicht worden sind 6 Bei Reparaturen stets Handschuhe und rutschfeste Schuhe tragen 7 Mit O l beschmutzte Stellen sofort reinigen 8 Gebrauchte Schmiermittel Dichtungen Reinigungslappen und D Lo semitte...

Page 990: ...ensamblaje Respecter direction de montage Visual inspection Esaminare con controllo visuale Kontrollieren Pru fen Examinar mediante inspeccio n visual Controler examiner controle visuel Possibly stil...

Page 991: ...ar en sentido horario el pinon 4 de regulacio n juego frenos hasta final carrera Dejar la presion y desconectar los tubos NOTA Remover el tapon inferior 5 y descargar el aceite Tourner le pignon de re...

Page 992: ...for the negative brake in order to extract the piston 12 CAUTION Hold the piston 12 back as it may be suddenly ejected and damaged Remove O rings 13 and 14 from the piston 12 NOTE The O rings 13 and...

Page 993: ...ja presio n atraves el empalme por el freno negativo para sacar el piston 12 ATENCION Tener el piston 12 que puede ser expulso rapida mente y estropearse Envoyer lentement de l air comprime a basse pr...

Page 994: ...s 18 and 19 noting down direction of assembly NOTE If disks are not to be replaced avoid changing their position Remove pinion 4 complete with O ring 20 NOTE The O ring must be replaced each time the...

Page 995: ...e lo scambio di posizione Remover los discos de frenadura 18 y 19 anotando el orden de montaje NOTA Si los discos no deben de ser sobstituidos evitar el cambio de possicio n Enlever les disques de fre...

Page 996: ...and install the pinion in the slot provided on the arm 6 inserting the toothing into crown wheel 21 GB GB a b ASSEMBLING THE BRAKING UNIT ASSEMBLAGGIO GRUPPO FRENI ZUSAMMENBAU DES BREMSAGGREGATS MONT...

Page 997: ...s 21 einrasten Sobstituir el anillo OR 20 del pinon 4 Lubrificar el pinon y montarlo en la sed del eje 6 introduciendo la dentadura en la corona 21 Substituer l anneau O RING 20 du pignon 4 Lubrifier...

Page 998: ...plate 16 CAUTION Accurately check orientation flow regulator A and oil drains must be oriented towards the arm s oil drain plug Lock the pressure plate into position 16 with screws 15 CAUTION Tighten...

Page 999: ...orientados hacia el tapon de descarga aceite del eje Monter le plateau de pression 16 ATTENTION Contro ler attentivement la direction la paroi brise jet A et les e coulements d huile doivent e tre di...

Page 1000: ...ing Position the Belleville washers 11 and engage the cylinder 10 NOTE Check the sense of direction of washers 11 and relative centring Lock the cylinder 10 tightening the screws 9 with a dynamo metri...

Page 1001: ...itionner les ressorts belleville 11 et inse rer a fond le cylindre 10 REMARQUE Contro ler l orientation des ressorts belleville 11 et leur centrage Bloccare il cilindro 10 con le viti 9 serrate con ch...

Page 1002: ...introduce pressure to 15 30 bar Rotate the adjustment pinion 4 anticlockwise to eliminate all existing clearance between the braking disks Rotate up to a torque of 8 10 Nm Rotate pinion 4 clockwise t...

Page 1003: ...glage 4 dans le sens contraire aux aiguilles d une montre le re gleur 4 pour faire dispara tre entie rement le jeu existant entre les disques de freinage Tourner jusqu a obtenir un couple de 8v10 Nm...

Page 1004: ...e screws 25 complete with nuts 24 and seals 26 Replace seals 26 apply silicone based Tecno Lupe 101 grease to the screws 25 and install all parts into the arm Adjust screws 25 to obtain a jut of 34 0...

Page 1005: ...MANUEL Enlever les vis 25 comple tes d e crous 24 et de garnitures 26 Substituer les garnitures 26 lubrifier les vis 25 avec de la graisse au silicone Tecno Lupe 101 monter le tout dans le bras Regola...

Page 1006: ...tary cover 2 away from the wheel hub 3 GB GB a b DISASSEMBLY OF PLANETARY REDUCTION AND AXLE SHAFT SMONTAGGIO RIDUTTORE EPICICLOIDALE E SEMIASSE PLANETENGE TRIEBE UND HALBACHSE ABMONTIEREN DESMONTAJE...

Page 1007: ...la macchina e sostenuto da apposita attrezzatura al banco Le spiegazioni riportate si riferiscono alla rimozione eseguita al banco ma le fasi sono comuni Le de gagement des demi essieux ne peut se fai...

Page 1008: ...of the snap ring as described in the following paragraphs Loosen the screws 6 and remove them Remove the safety flange 7 Partially tighten five of the ten screws 6 in an alternate and proportional ma...

Page 1009: ...stitution de l anneau d e tanche ite comme de crit par la suite Allentare le viti 6 ed asportarle Aflojar los tornillos 6 y sacarlos Desserrer les vis 6 puis les enlever Asportare la flangia di sicure...

Page 1010: ...t the same time the snap ring 11 and the centring ring 12 NOTE Note down the direction of assembly of snap and centring rings Remove the safety spring rings 13 of the planetary gears 14 GB GB GB GB GB...

Page 1011: ...mente l anello di tenuta 11 e l anello centratore 12 NOTA Annotare il senso di montaggio degli anelli di tenuta e di centratura Utilizando un extractor remover contemporaneamen te el anillo de retenci...

Page 1012: ...the internal bearing 10 Remove the external thrust blocks of bearings 8 and 10 using a pin driver NOTE Hammer in an alternate sequence to prevent crawling and deformation of the thrust blocks GB GB GB...

Page 1013: ...ut pas e tre re utilise Rimuovere il cuscinetto interno 10 Remover el cojinete interior 10 Enlever le palier interne 10 Rimuovere le ralle esterne dei cuscinetti 8 e 10 utilizzando un cacciaspine NOTA...

Page 1014: ...he bearing 8 Only if shim washer has previously been removed Apply a sealant for removable seals to the outer surface of the shim washer 15 and using a driver fit it into the planetary gear cover 2 Fi...

Page 1015: ...montarla nel coperchio portasatelliti 2 Solo si ha sido desplazada Pasar la superficie externa de la arandela de rasamiento 15 con sigilante para guarnicio nes removibles y utilizando un empuje montar...

Page 1016: ...he limit stop by hammering lightly all around the edge Install the crown wheel 5 and using a driver with adequate diameter fasten it onto the hub of the arm Using Tecno Lupe 101 grease the surface of...

Page 1017: ...artidos sobre toda la circonferencia Monter le palier externe 8 REMARQUE Envoyer en bute e le palier avec de le gers coups de maillet distribue s tout autour de la circonfe rence Montare la corona 5 e...

Page 1018: ...differential unit Fit the planetary gear cover 2 onto the wheel hub 3 CAUTION 1 Check the condition and position of the O ring 16 2 Line up the locating release points Lock the planetary gear cover 2...

Page 1019: ...OR 16 2 Allineare gli scarichi di riferimento Montar la tapa lleva satelites 2 sobre el cubo lleva rueda 3 ATENCION 1 Controlar el estado y la posicio n de la guarnicio n OR 16 2 Alinear los descarge...

Page 1020: ...crown wheel Remove centring tools T6 and T7A from crown wheel side remove the studs and the intermediate cover 2 on the crown wheel side Position a stop block A made from tender material aluminium etc...

Page 1021: ...T7A de centraje del lado corona sacar los prigioneros y remover la tapa intermedia 2 lado corona Enlever les outils T6 et T7A de centrage du co te couronne enlever les prisonniers et de placer le couv...

Page 1022: ...or remove bearings 9 from the differential unit DISASSEMBLY OF THE NO SPIN DIFFERENTIAL UNIT Insert stay B provided for holding into position the no spin unit 14 and screw tight the wing nut GB GB GB...

Page 1023: ...acar los cojinetes 9 del grupo diferencial DEMONTAGE DU DIFFERENTIEL A l aide d un extracteur enlever les paliers 9 du groupe diffe rentiel SMONTAGGIO DIFFERENZIALE NO SPIN Inserire il tirante B di tr...

Page 1024: ...16 and the spring washers 17 jointing the differential unit Remove the differential cover 18 any shims 19 and the friction 20 complete with ring 21 CAUTION 1 Do not change the position of the disks f...

Page 1025: ...d union du corps diffe rentiel Rimuovere il coperchio differenziale 18 gli eventuali spessori 19 e la frizione 20 completa dell anello 21 ATTENZIONE 1 Non scambiare di posizione i dischi componenti la...

Page 1026: ...0 complete with ring 21 Also remove any shims 19 CAUTION 1 Do not change the position of the disks forming the friction 2 Check that the overall thickness of friction exceeds 17 3 mm if lower substitu...

Page 1027: ...completa del anillo 21 Remover tambien los eventuales espesores 19 ATENCION 1 No cambiar de posicion los discos componentes la fricion 2 Controlar que el espesor total de la fricion sea superior a 17...

Page 1028: ...F THE DIFFERENTIAL UNIT RIMOZIONE E SMONTAGGIO GRUPPO DIFFERENZIALE DIFFERENTIALAGGREGAT ABNEHMEN UND ZERLEGEN REMOCION Y DESMONTAJE GRUPO DIFERENCIAL DEGAGEMENT ET DEMONTAGE DU GROUPE DIFFERENTIEL 1...

Page 1029: ...008 924 62 18 5 53 ITA ESP F ESP F ITA ESP F ITA ESP F ITA ESP F ITA ESP F ITA f e d c b a D D D D D D 9 9 10 11 12 13 14 15 8 7 16 17 18 19 9 D1240135 20 21 22 23 24 25 26 27 28 29 22 20 21 19 9 25...

Page 1030: ...L UNIT Using a depth gauge check the shim of friction units complete with rings 21 If thickness is lower than 17 6 mm add more shims 19 CAUTION Shims must be placed right behind the body of the differ...

Page 1031: ...IFERENCIAL AUTO BLOQUEO AL 45 Controlar con un calibro de profundidad el espesor de las friciones completas de los anillos 21 Si el espesor es inferior a 17 6 mm sumar de los espesorees 19 ATENCION Lo...

Page 1032: ...planetary gear 22 and the friction 20 complete with ring 21 and any shims required 19 CAUTION Ring 21 must be installed right behind the planetary gear 22 and the shims 19 right behind the differenti...

Page 1033: ...El anillo 21 debe deser montado detras del engranaje planetario 22 y los eventuales espesores 19 detras de la tapa diferencial 18 Monter le second engrenage plane taire 22 la friction 20 comple te d a...

Page 1034: ...l 4 in the main body 3 Fit tool T7B on the crown wheel opposite side holding it in position with two studs and two nuts NOTE Engage the crown 4 onto tool T7B Install the differential unit 7 or 8 by fi...

Page 1035: ...deteniendo con dos prigionieros y dos tuercas NOTA Empegnar la corona 4 sobre la herramienta T7B Monter l outil T7B du co te oppose a la couronne en le tenant a l aide de deux prisonniers et de deux...

Page 1036: ...locking with two nuts Insert differential centring and support tool T7A into tool T6 NOTE Make sure that the differential unit is tightly engaged in the intermediate cover 2 Remove tool T7B on crown...

Page 1037: ...intercalant des entretoises puis bloquer celui ci avec deux e crous Introduire dans l outil T6 l outil T7A de centrage et de support du diffe rentiel REMARQUE S assurer que le diffe rentiel soit engag...

Page 1038: ...t a continuous layer of sealant runs around the locking holes Coat screws 38 with Loctite 242 and screw tight Tighten screws 38 using the criss cross method and a tightening torque of 129 143 Nm Screw...

Page 1039: ...ous de fixation Spalmare le viti 38 con Loctite 242 e avvitarle a fondo Serrare le viti 38 con il metodo incrociato ad una coppia di serraggio di 129v143 Nm Pasar los tornillos 38 con Loctite 242 y at...

Page 1040: ...tightening torque 10 11 Nm Using a driver fit the cap 36 and position it in its seat with the snap ring 35 GB GB GB GB GB GB a b c d f e 64 REMOVAL AND DISASSEMBLY OF THE DIFFERENTIAL UNIT ASSEMBLAGG...

Page 1041: ...iera opposta in egual misura Gioco normale vedere tabella Contrasenalr la colocacion de las virolas 32 respecto a las tapaderas intermedias Con la llave T9 regular el juego entre el pignon y la corona...

Page 1042: ...e of 82 91 Nm Install the breath union piece 44 with the relative sealing washers 45 and plugs 47 and 46 tighten to a torque of 35 50 Nm Complete assembly of the axle by installing in the following or...

Page 1043: ...con una coppia di 35v50 Nm Montar el recorde de escape 441 con las relativas rosas de tenida 45 y las tapas 47 y 46 apretarlos con un par de 35v50 Nm Monter le raccord d e vent 44 les relatives roset...

Page 1044: ...on gear unit screws 9 and 10 Place a block of tender material aluminium etc between the reduction body 11 and the gear 12 of the pinion Loosen and remove the pinion locking nut 13 Remove the gear of t...

Page 1045: ...el engranaje 12 del pinon un bloquete A de material tierno aluminio ect Aflojar y sacar la tuerca 13 de retencion pinon Ajuster entre le corps re ducteur 11 et l engrenage 12 du pignon un petit bloc A...

Page 1046: ...te with internal bearing 17 shims 19 and distance piece 20 Remove distance piece 20 and shims 19 from the pinion 16 Position the pinion under a press and remove the internal bearing 17 With the help o...

Page 1047: ...e dal pignone 16 il distanziale 20 e gli spessori 19 Posizionare il pignone sotto una pressa e rimuovere il cuscinetto interno 17 Remover del pinon 16 el distancial 20 y los espesores 19 Colocar el pi...

Page 1048: ...DISASSEMBLY OF REDUCTION GEAR AND BEVEL PINION SMONTAGGIO RIDUTTORE E PIGNONE CONICO REDUZIERER UND KEGELRAD ABMONTIEREN REMOCION REDUCTOR Y PIN ON CONICO DEMONTAGE DU REDUCTEUR ET PIGNON CONIQUE 1 2...

Page 1049: ...respectando los pares de serraje indicadas en el paragrafo siguiente y utilizando los productos de bloqueo y tenida prescritos 2 Si el desmontaje viene efectuado para la sobstitucion del par conico de...

Page 1050: ...or ex Deviation X 0 13 mm S St X 0 81 0 13 0 94 mm Deviation X 0 12 mm S St X 0 81 0 12 0 69 mm CAUTION Round off to as close to 0 05 mm as possible Using a driver mount the sealing ring 22 in the red...

Page 1051: ...r el valor X positivo Es Desplazamiento X 0 13mm S St X 0 81 0 13 0 94 mm Desplazamiento X 0 12mm S St X 0 81 0 12 0 69 mm ATENCION Acercar al valor mas cerca de 0 05 mm Pour calculer l e paisseur S d...

Page 1052: ...y to obtain a safe rolling torque NOTE During tightening perform a few rotations to set the bearings Introduce the previously reset comparator in one of the four radial holes and measure The deviation...

Page 1053: ...Introducir en uno de los agujeros radiales el compa rador acerado precedentemente y efectuar la lectura El desplazamiento respecto a lo cero indica el valor nominal H de los espesores de introducir I...

Page 1054: ...aring 15 of the motion in gear and lock it Fit the gear 12 of the pinion coat the nut 13 with Loctite 242 and hand screw it Between the body of the reduction gear 11 and the gear 12 of the pinion plac...

Page 1055: ...almare il dado 13 con Loctite 242 ed avvitarlo manualmente Asemblar el engranaje 12 del pinon pasar la tuerca 13 con Loctite 242 y atornillarla manualmente Monter l engrenage 12 du pignon enduire l e...

Page 1056: ...If torque does not reach the minimum value then the shim S1 19 needs to be reduced CAUTION In order to be able to calculate the increase or reduction of shim S1 it is necessary to bear in mind that a...

Page 1057: ...19 zwischen Lager 17 und Distanzstu ck 20 Falls das Gegenmoment den festgelegten Wert nicht erreicht das Anzugsmoment der Mutter 13 schrittweise erho hen bis der maximal zula ssige Wert von 700 Nm err...

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