Zontes ZT250-R, Руководство по обслуживанию

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4-REAR FORKLIFT COMPONENT 24
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1252200-016093
250 rear fork shaft φ14×310 (color zinc)
1
2 1251300-059093 Rear fork shaft nut M14×1.5 (color zinc) 1
3 1251100-102000 Non
－
standard bolt M6×16(304 stainless steel)
3
4 1224200-003000 ZT310
－
Z Rear disc brake pipe clamp
1
1080200-032000 ZT250
－
S chain(CHOHO520HX)
1080200-055000
ZT250
－
R 114 section chain (CHOHO520HX/open type) 【1】
6 1104100-005000 ZT250
－
S oil
－
sealed TC20×26×4 4
7 1094100-001000 ZT250
－
S needle bearing (HK2016)
4
8 1274100-009000 ZT250
－
S rear fork shaft sleeve 2
9 4024100-024000
ZT250 aluminum rear fork assembly(bearing/oil sealing)
1
10 1244100-066000 Rear fork anti-bearing block 1
11 1274100-057095
Flanging bushing φ6.2×φ8.5×3.5
＋
φ14×1.5
2
12 1251300-050000 Adjuster nut M10 (304 stainless steel) 2
13 1251100-105000 Adjuster bolts M10×70 (304 stainless steel) 2
14 1251500-097000
Non
－
standard flat gasket φ6.5 × φ22 × 1.5 (l protection color)
1
●
If your motocycle manufactured before Set.2,2019,it's need to be accompained by the purchase of non-
standard flat mats
⒁
when replace Rear fork anti-bearing block
⑽
.
Old rear fork anti-bearing
block
Improvements rear fork anti-
bearing block
Old rear fork anti-bearing
block
Improvements rear fork
anti-bearing block
FIG.9 REAR FORKLIFT
COMPONENT
Rear forklift component
5 1
only for
after-sale service
PROCEDURE:
●
Rear fork assembly
Pull off the disc brake oil pipe
①
and wheel speed sensor
②
from the disc brake oil pipe clamp(4),loosen the bolt(3) and take
off the disc brake oil pipe clamp.
The rear disc brake caliper is placed well and cannot be higher than the disc brake oil cup,as shown in left figure.
One person fastens the head of the rear fork shaft
⑴
with sleeve, and the other person remove the nut(2)with it.
One person holds the rear fork assembly and the other person removes the rear fork shaft(1) with suitable tool and then
remove the rear fork assembly.
●
Rear fork rear-resistant block
Remove the bolt(3),flanging bushing(1) with inner hexagon tool, and then remove the wear-resistent block
⑽
Remove the chain adjuster bolt(12) and nut(13) with the open end wrench.
Put the rear fork bushing (8) inward and remove it.
Oil seal (6) and needle bearing (7) are used for interference compression.
Please ensure that you have the ability to disassemble and disassemble.
CAUTION:
●
Make sure the motorcycle is fixed during the process of discomponent.
●
It is forbidden to use the hammer to tap the hollow shaft thread part of the rear wheel.
●
The rear disc brake caliper must not be higher than the disc brake oil cup, otherwise the brake will become soft or fail
due to air entering the pipeline. Because the brake line requires extremely high vacuum, it is necessary to ensure sufficient
capacity for repair and disassembly.
●【
1
】
The open type is convenient for replacing the chain after sale, and the original vehicle has no opening. A special
chain installation tool is required, and the tool must be purchased by yourself.