Zontes ZT250-R, Руководство по обслуживанию

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7-FRONT FORK COMPONENT 54
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1251100-080094 Non-standard bolt M8×37 (environmental color zinc) 2
2 1251513-013000
Disc brake pipe copper washer φ 15× φ 10.2 × 1.5
2
3 1251100-112000 Disc brake pipe bolt M10×1
－
22
1
4 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 3
5 1224100-044000 Wheel speed sensor clamp 2
6 1274100-079000 ZT250-R Front disc brake tube bracket No.2 1
7 1244100-069000 ZT250
－
R oil cooler outlet pipe
1
8 1224100-010000 ZT250-S Expansion nail 2
9 1224100-047000 ZT250-R ABS hydraulic control init cover 1
10 1244100-052000 Flanged bushing buffer (φ8.5×φ14×1) 1
11 1274100-057095 Flanged bushing φ6.2×φ8.4×3.5
＋
φ14×1.5 1
12 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1
FIG.19 FRONT FORK
COMPONENT
ABS braking system-1
PROCEDURE:
●
Front disc brake pump body
First refer to the previous operation of adding brake fluid, and remove the upper cover of the front disc brake main pump.
Place the oil pan, remove the bolt (3) and remove the copper pad (2) and put it in the pipeline. Place the oil pan, remove the
bolt (3), remove the copper pad (2), drain the brake fluid in the pipeline. Remove the bolts (1) and remove the lower pump
body of the disc brake. Remove the bolt
⑷
on the front mud plate, and remove the wire clamp
⑸
. When putting brake fluid,
prevent it from touching the skin or dripping onto the ground or other parts of the vehicle. For the precautions of brake
fluid, please refer to the description in the operation of adding brake fluid.
●
Disc front Bracket
Remove the bolt
⑷
near the oil outlet pipe
⑺
of the oil cooler, without removing the bracket
⑹
and the bolt
⑷
at the
front.
Pull the oil pipe out of the gap between the oil outlet pipe
⑺
and the frame.
●
ABS protection cover
Refer to the steps in “Rear Flange Assembly” in the rear and rear trim assembly and remove the expansion screw(8),
bolt(12), bushing(11), pad(10) and protective cover(9).
CAUTION:
●
Need to remove the seat cushion, fuel tank and liner, side cover, lower shroud, hood component, muffler in advance.
●
Do not disassemble the muffler and engine until they have completely cooled down.
●
The motorcycle should be fixed horizontally and then disassembled.
●
Because the ABS control system adopts the dry ABS control unit (ie, the ABS control unit itself does not have brake
fluid), it must obtain our company's authorization code and adopt professional vacuum equipment to fill the ABS system
with disc brake oil. If there is no professional equipment, it is forbidden to dismantle the whole
●
Front and rear disc brakes The main pump oil cup does not need professional equipment and authorization code to add
brake fluid, but need to prevent air from entering the piping.