Zontes ZT250-R, Руководство по обслуживанию

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7-FRONT FORK COMPONENT 38
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1 1154100-013000 ZT250
－
R throttle accelerating cable (II)
1
2 1154100-014000 ZT250
－
R return line (II)
1
3 1224100-049000 ZT250-R Line clamp 1
1184200-022000 ZT310
－
X Right handle bar switch
Stop selling
1184200-140000 ZT310
－
X1 Right Handle Switch
New
5 1244100-042000 ZT250-R Right hand rubber sleeve 1
6 1224100-051000 Grade 0 flame retardant tie (black 2.5×100) 1
Old
New
PROCEDURE:
●
Disassemble the throttle line
Use an open-end wrench to turn the nut
②
of the throttle refueling line (1) or the oil return line (2) upside down, turn the
nut
④
downwards and out of the bend 1; rotate the turntable on the throttle valve clockwise, and turn the cylindrical joint of
the fuel line from the turntable Remove; then move the elbow upwards over the bracket
③
on the throttle and pull outwards
to separate the core from the bracket. After removing the fuel line, pull the return line core downwards and separate the
joint from the turntable, and then move the elbow up and separate from the bracket.
Use pliers to open the card on the line clamp(3) slightly in the direction of the arrow, remove the throttle cable from the
slot, and cut the cable tie(6).
Remove the bolts
⑥
and
⑧
with the hexagonal tool.
Hold the right hand switch(4) with your hand and remove the bolt
⑦
with a cross screwdriver. Turn the handlebars on and
off.
Remove the throttle line from the right hand and remove the rubber sleeve(5) from the core turntable
⑨
and remove it
from the cable hole in the lower part of the switch.
●
Install the throttle line
First pass the throttle line into the line hole in the lower part of the switch, and pay attention to distinguish between the
fuel line and the return line. Fit the cylindrical connector of the throttle cable into the turntable
⑨
on the right hand
gripper(5). Return the oil return line card to the limit slot provided on the refueling line. Use a hexagonal tool to lock the
bolt
⑥
to a torque of 8-10 Nm. After aligning the upper and lower holes of the switch, it is advisable to screw the bolt 8 a
few times to prevent it from falling out. Then, after observing the right hand, align the positioning holes and the direction of
the lower part of the switch(4) and fix the bolt
⑦
after locking. Finally, tighten the bolt
⑧
and tie the tie(6). Cut off the
excess.
Push the throttle cable into the cable clamp slot.
Use an open hand to turn the nut
②
of the throttle refueling line(1) or the return line(2) up and down, and turn the nut
④
downwards to the bend
①
. Put the oil return line into the bracket
③
, and then put the joint onto the turntable
⑤
. Put the oil
line into the bracket
③
, then turn the turntable
⑤
to a certain angle.
Adjust the gap to adjust the throttle line clearance. Lock nuts
②
and
④
.
CAUTION:
●
The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●
Before replacing the throttle line, you must first remove the seat cushion, fuel tank, liner, side cover, etc.
●
The old model stop selling; the old switch can be replaced directly with the new one.
6 1
FIG.3 FRONT FORK
COMPONENT
Replace the throttle line