7-FRONT FORK COMPONENT
41
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1100100-091000 ZT250-S Front Disc brake shoe (H10)
1
After-sales
FIG.6 FRONT FORK
COMPONENT
Replace the front brake pads
PROCEDURE:
●
Replace the front brake shoe
Use a screwdriver to remove the nut
①
.
Remove pin
②
with hexagonal tool.
Remove the brake shoe (1).
Clean out foreign matter such as dust on the outer edge of the piston.
Use a cross screwdriver to remove the bolt
③
on the front brake main pump assembly, remove the top cover
④
,
cover plate
⑤
, and seal gasket
⑥
.
Push the piston in the direction of the arrow.
Restore the front disc brake main pump assembly, it must be accurately assembled in place.
Put a new brake shoe, be sure to place the brake shoe close to the card slot, as shown on the left.
Lock the pin
②
with a hexagonal tool.
Use a flathead screwdriver to lock the nut
①
.
Repeatedly holding the brake handle until braking force is restored.
CAUTION:
●
The motorcycle support should be fixed before operation
●
Check the brake discs and brake discs regularly for wear. Regularly check if the brake fluid level in the front
window of the main brake disc is 3/4.
●
It is strictly prohibited to disassemble the oil pipe bolts and gas discharge nozzle bolts when replacing the
brake shoes to prevent air from entering the pipeline and causing brake failure.
●
Do not shake the front after removing the front brake oil cup lid to prevent the brake fluid from overflowing.
●
After replacing the brake shoes, the new brake shoes should be operated for about 300 km to fully run in order
to achieve the best braking effect. Be careful to allow enough braking distance during running-in.
●
It is recommended to replace brake shoes in pairs with qualified maintenance units.
Содержание ZT250-R
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