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TYM T194, Manual

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TYM T194 Manual Download Page 130

8 -

TROUBLESHOOTING

1. ENGINE SYSTEM

TROUBLE

PROBaBLE caUSE

SOLUTION

Engine

The start motor does 

not run even when 

turning the main 

switch.

PTO switch set to ON position

•

Set the PTO switch to the OFF position

•

Defective safety switch

•

Have it repaired or replaced by workshop

•

Battery discharged

•

Charge the battery

•

Loose terminal

•

Check for looseness and corrosion. Clean, tighten and apply 

grease

•

Faulty switch

•

Have it repaired or replaced by workshop

•

Defective start motor

•

Have it repaired or replaced by workshop

•

The start motor runs 

but its speed cannot 

be increased

Weak battery

•

Charge the battery

•

Poor ground

•

Clean the contact and connect the ground firmly

•

Incorrect viscosity of engine oil

•

Change engine oil with proper viscosity

•

The start motor runs 

but the engine cannot 

be started

Air in fuel system

•

Bleed the system

•

Clogged fuel filter

•

Clean or replace the filter

•

No delivery of fuel

•

Open the cock to add fuel

•

Defective engine

•

Have it repaired by workshop

•

Defective key stop unit

•

Have it repaired by workshop

•

The engine runs irregularly

Air in fuel system

•

Bleed the system

•

Clogged fuel filter

•

Clean or replace the filter

•

T194(K0) RIDE ON LAWNMOWER-영문-082   2

2018-08-13   오후 4:05:53

Summary of Contents for T194

Page 1: ...cidents with the associated injuries Please note that in some cases differences can exist between this manual and your Ride on lawnmower due to the manufacture s policy of constant product improvement In the event that you encounter a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem FOReWoRD WARNING CALIFORNIA Proposition 65 Warnin...

Page 2: ... warning WARNING Hazard or unsafe practice that can lead to severe injury or death CAUTION Hazard or unsafe practice that can lead in injury or death IMPORTANT Instructions for the correct operation of the machine which if followed will ensure that it performs at it s best All information illustrations and specifications in this manual are based on latest information available at the time of publi...

Page 3: ...nd give him the details listed below Ride on lawnmower model Ride on lawnmower serial number Ride on lawnmower engine number Part number and description Quantity required SERVICE PARTS The engine number is stamped on the left hand side of the engine block The chassis number is shown on the left hand side of the Ride on lawnmower as shown in the drawing T75O101A Carved position of the Engine type o...

Page 4: ...ified in this manual are car ried out at the recommended inter vals Read this Manual carefully and keep it in a convenient place for fu ture reference If at any time you re quire advice concerning your Ride on lawnmower do not hesitate to contact your Authorized TYM deal er Distributor He has trained per sonnel genuine parts and neces sary equipments to undertake all your service requirements Manu...

Page 5: ...Transmission The Ride on lawnmower is fitted HST with 2 Range and can be se lected Speed range by HIGH LOW selector lever The Ride on lawnmower has Two pedals for forward reverse control Ride on lawnmower with Indepen dent Power Take Off is fitted with electro hydraulic Clutch Assy The Mid PTO can be operated both or separately by a lever TYM Ride on lawnmower are pro vided with independent disc b...

Page 6: ...tor s Service Departments however misunder standing can occur If you feel that your problem has not been handled to your satisfaction we suggest the following Contact the owner or General Man ager of the Dealership explain the problem and request assistance When additional assistance is need ed Your Dealer Distributor has di rect access to your office If you cannot obtain satisfaction by doing thi...

Page 7: ...f the mounting structure is damaged or cracked the faulty component must be replaced with a new unit Such a unit must meet all of the test criteria of the orig inal unit Fitment of an inferior item or items affects the certification of the entire ROPS structure and the effec tiveness of the structure in the event of an accident Drilling or welding of the ROPS structure is forbidden ROLL OVER PROTE...

Page 8: ...nded torque values are applied to the attaching bolts WARNING Do not use solvents to clean the seat Use warm water with a little detergent added NOTe SEAT SLIDING WARNING Do not weld drill or straighten the ROPS WARNING Always wear your seat belt if the Ride on lawnmower is equipped with ROPS Never attach chains or ropes to the ROPS for pulling purpos es this will cause the Ride on lawnmower to ti...

Page 9: ...yed or damaged DANGeR 6 SAFETY INSTRUCTIONS T74O201A This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Carefully read the message RECOGNIZE SAFETY INFOR MATION SIGNAL WORDS DANGER WARNING CAUTION T74O202B A signal word DANGER WARN ING OR CAUTION is used with safety alert symbol DANGER identi fies the most serious haz...

Page 10: ... CHILDREN T72O204A Keep children and others away from the Ride on lawnmower while oper ating BEFORE YOU REVERSE Look behind Ride on lawnmower for children Do not let children to ride on Ride on lawnmower or any implement USE OF ROPS AND SEAT BELT T72O205A The Roll Over Protective Struc ture ROPS has been certified to industry and or government stan dards Any damage or alternation to the ROPS mount...

Page 11: ...e event of a roll over T72O206A Do not drive where the Ride on lawnmower could slip or tip Stay alert for holes and rocks in the terrain and other hidden hazards Slow down before you make a sharp turn Driving forward out of a ditch or mired condition could cause Ride on lawnmower to tip over backward Back out of these situations if possi ble PRECAUTION TO AVOID TIP PING T72O207A Before working on ...

Page 12: ...en flame or sparks Always stop engine before refueling Ride on lawnmowers Always keep your Ride on lawn mower clean of accumulated grease and debris Always clean up spilled fuel HANDLE FUEL SAFELY AVOID FIRES T72O210A Entanglement in rotating shaft can cause serious injury or death Keep PTO shield in place at all times Wear close fitting clothing Stop the engine and be sure PTO drive is stopped be...

Page 13: ...on lawnmower when it is in motion Keep body and clothing away from rotating shafts Always lower equipment to the ground Stop the engine Remove the key Allow Ride on lawnmower to cool before any work repair is caused on it PRACTICE SAFE MAINTENANCE Securely support any Ride on lawn mower elements that must be raised for service work Keep all parts in good condition and properly installed Replace wo...

Page 14: ...ode Never check battery charge by plac ing a metal object across the termi nals PREVENT BATTERY EXPLOSIONS T72O215A Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin cause holes in clothing and cause blindness if found entry into eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof hand gloves 3 Avoid breat...

Page 15: ... get caught severe injury could re sult Remove rings and other jeweler to prevent electrical shorts and entan glement in moving parts SERVICE Ride on lawn mower SAFELY 1 When working with your Ride on lawnmowers electrical compo nents you must first disconnect the battery cables 2 To ensure that there are no acci dents from sparks you must first disconnect the negative battery cable T74O224A BATTE...

Page 16: ...l position Foot brake engaged and PTO le ver in disengaged position while attending to Safety Starter Switch or any other work on Ride on lawnmower Ride on lawnmower RUN AWAY 1 Brake operated safety switch is provided on all Ride on lawn mowers which allow the starting system to become operational only when the Brake pedal is fully pressed 2 Do not by pass this safety starter switch or work on it ...

Page 17: ...r or machine and protect him or her from the elements SAFE OPERATION OF YOUR Ride on lawnmower When spraying or using chemicals please ensure that clothing and pro tective equipment is worn which pre vents respiratory or skin problems For full details consult the manufac turer of the chemicals To avoid lengthy exposure to noise ensure that ear protection is worn If adjustment to the Ride on lawn m...

Page 18: ... that the area is well venti lated as exhaust gases are very harmful and can cause death 6 Do not work under raised imple ments 7 When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior to removing the wheel and the wheels are chocked 8 Where guards or shields need to be removed to perform a service or repair ensure that the guard or shield is correctly rein...

Page 19: ... and the Ride on lawnmow er should not be moved until the whereabouts of all children is known 8 Only trained operators should op erate the Ride on lawnmower and so taking care to ensure that other workers are not injured In particular they should take care during dusty operations which will reduce visibility substantially 9 Never start the Ride on lawn mower unless the transmission is out of gear...

Page 20: ...OWER 1 Read the operator s manual care fully before using the Ride on lawnmower Lack of operating knowledge can lead to accidents 2 Use an approved rollover bar and seat belt for safe operation Over turning of a Ride on lawnmower without a rollover bar can result in death or injury 3 Do not remove ROPS Roll Over Protective Structure Always use the seat belt 4 Fiberglass canopy does not give any pr...

Page 21: ...d and the trans mission in neutral 2 Do not start the engine or controls while standing besides the Ride on lawnmower Always sit on the Ride on lawnmower seat when the engine or operating controls 3 Safety starter switch In order to prevent the accidental starting of the Ride on lawnmow er a safety switch has been pro vided The starting system of the Ride on lawnmower is connect ed through this sw...

Page 22: ...c roads during both day and night time unless prohibit ed by law 15 Dim Ride on lawnmower lights when meeting a vehicle at night Be sure the lights are ad justed to prevent the blinding on the eyes of coming vehicle operator DRIVING THE Ride on lawn mower 1 Watch where you are going es pecially at row ends on roads around trees and low hanging ob stacles 2 To avoid upsets drive the Ride on lawnmow...

Page 23: ...e added to diesel fire or ex plosive hazard Such blends are more explosive than pure gaso line In a closed container such as a fuel tank DO NOT USE THESE BLENDS 3 Never remove the fuel cap or re fuel the Ride on lawnmower with the engine running 4 Do not smoke while refueling or when standing near fuel 5 Maintain control of the fuel filler pipe when filling the tank 6 Do not fill the fuel tank to ...

Page 24: ...O S For Better performance DO Keep the radiator filled with clean water and in cold weath er use anti freeze mixture Drain the system only in an emergency and fill before starting the engine DO Ensure that the transmission is in neutral before starting the engine DO Keep all fuel in clean storage and use a filter when filling the tank DO Attend to minor adjustments and repairs as soon as neces sit...

Page 25: ... the hydraulic levers rearward Don ts For safe operation DON T Run the engine with the air cleaner disconnected DON T Start the Ride on lawn mower in an enclosed building unless the doors and windows are open for proper ventilation DON T Operate the Ride on lawn mower or engine while lu bricating or cleaning DON T Allow the Ride on lawn mower to run out of die sel fuel otherwise it will be necessa...

Page 26: ...MEMO SAFETYPRECAUTIONS T194 K0 RIDE ON LAWNMOWER 영문 0126 26 2018 08 13 오후 4 23 30 ...

Page 27: ...RIPTION OF RIDE ON LAWNMOWER CONTROLS MOWER OPERATION WORK PROCEDURE MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING SAFETY STANDARD FOR FARM WORK APPENDIX INDEX WARRANTY DECAL INFORMATION 11 12 T194 K0 RIDE ON LAWNMOWER 영문 011 1 2018 08 13 오후 4 46 13 ...

Page 28: ...ions for driving into out of field 4 6 9 Loading to Unloading from truck 4 6 10 Cautions for driving on road 4 7 11 Operation check during driving 4 7 GENERAL INFORMATION 1 1 EXTRRIOR VIEW 1 2 2 SAFETY SIGNS 1 5 DESCRIPTION OF RIDE ON LAWNMOWER CONTROLS 2 1 INSTRUMENT AND SWITCHES 2 2 2 OPERATION THE CONTROLS 2 12 MOWER 3 1 PREFACE 3 2 2 THE RIDE ON LAWNMOWER 3 3 3 the mower 3 4 4 GENERAL OPERATIO...

Page 29: ...just each part 6 18 12 Routine maintenance schedule 6 21 STORAGE AND DISPOSAL 7 1 Ride on lawnmower storage 7 2 2 Usage and disposal 7 3 TROUBLESHOOTING 8 1 Engine SYSTEM 8 2 2 Brake system 8 6 3 Steering system 8 6 4 Hydraulic system 8 7 5 Electric system 8 8 SAFETY STANDARD FOR FARM WORK 9 1 Instruction before use 9 2 2 Checkup list before operation 9 3 3 Cautions during the work 9 4 4 Cautions ...

Page 30: ...APPENDIX 10 1 Major specifications 10 2 2 Major consumables 10 4 INDEX 11 1 Index 11 2 WARRANTY 12 1 Warranty 12 2 TABLE OF CONTENTS T194 K0 RIDE ON LAWNMOWER 영문 014 4 2018 08 13 오후 4 46 23 ...

Page 31: ...GENERAL INFORMATION 1 EXTRRIOR VIEW 1 2 2 SAFETY SIGNS 1 5 1 T194 K0 RIDE ON LAWNMOWER 영문 011 1 2018 08 13 오후 4 46 24 ...

Page 32: ...1 GENERAL INFORMATION Tire Rear Tire Front Sub fender TK0101B Headlamp Turn signal lamp R 1 extrrior view T194 K0 RIDE ON LAWNMOWER 영문 012 2 2018 08 13 오후 4 46 25 ...

Page 33: ...1 1 GENERAL INFORMATION TK0102B Turn signal lamp L Hood Headlamp Muffler Pipe Steering Wheel T194 K0 RIDE ON LAWNMOWER 영문 013 3 2018 08 13 오후 4 46 26 ...

Page 34: ...1 GENERAL INFORMATION T39O202C T39O201D TK0103A Brake lamp Turn signal lamp T194 K0 RIDE ON LAWNMOWER 영문 014 4 2018 08 13 오후 4 46 27 ...

Page 35: ... because these can erase characters or pictures If washed with high pressured water a decal may be peeled off Do not apply high pressured water directly onto decals If a safety decal is damaged or lost order a new one immediately and place it on the machine When putting a new decal wipe off the place to post the decal thoroughly and wait until it is dried Then post the decal Each decal has a part ...

Page 36: ...1 GENERAL INFORMATION Do not use the accelerator lever except working on the field DANGER TK0104B T194 K0 RIDE ON LAWNMOWER 영문 016 6 2018 08 13 오후 4 46 30 ...

Page 37: ...1 1 GENERAL INFORMATION GDQJHU w G G G GGGGGGG G G G GGGGGGG G G G GGGGGGG G G G PARKING BRAKE TK0105B T194 K0 RIDE ON LAWNMOWER 영문 017 7 2018 08 13 오후 4 46 33 ...

Page 38: ...1 GENERAL INFORMATION GDQJHU TK0106B T194 K0 RIDE ON LAWNMOWER 영문 018 8 2018 08 13 오후 4 46 34 ...

Page 39: ...DESCRIPTION OF Ride on lawnmower CONTROLS 1 INSTRUMENT AND SWITCHES 2 2 2 OPERATION THE CONTROLS 2 12 2 T194 K0 RIDE ON LAWNMOWER 영문 021 1 2018 07 03 오후 3 48 58 ...

Page 40: ...TION OF RIDE ON LAWNMOWER CONTROLS 1 INSTRUMENT AND SWITCHES Tachometer speedometer Turn signal switch Light switch T39O301C Main switch PTO ON OFF switch T194 K0 RIDE ON LAWNMOWER 영문 022 2 2018 07 03 오후 3 49 01 ...

Page 41: ...nning the engine is stopped ON position The engine is kept running and the switch is energized in this position START position The engine can be started in this position When releasing the key the switch is returned to the ON position GLOW position The engine s combustion chamber is pre heated in this position T19O109A Tachometer It displays the revolution of the en gine or PTO shaft per minute GL...

Page 42: ...hooting section Hour meter It indicates the total time of use The last digit indicates one tenth hours decimal place While the hour me ter on the leftmost section is in op eration the lamp below it blinks T19O110A Fuel gauge This indicates the amount of fuel while the main switch is in the ON position F Full E Empty Poor fuel quality can damage the engine Make sure to use only the specified genuin...

Page 43: ... lamp and low beam lamp ON Instrument lamp tail lamp and high beam lamp ON T19O113A Turn signal switch Turn signal RH Turn signal LH Light switch The engine can be damaged if increasing its speed too fast NOTE The high beam can obstruct the view of other drivers coming in the opposite direction on a road leading to an unexpected accident WARNING T194 K0 RIDE ON LAWNMOWER 영문 025 5 2018 07 03 오후 3 4...

Page 44: ...urn signal lamps can be op erated with the main switch in the ON position This lever is not automatically returned to the neutral position Therefore set it back to the neutral position after turn NOTE Left turn Turn the turn signal switch counter clockwise Then the left turn signal lamp and the left turn signal indica tor on the instrument cluster blink Right turn Push the turn signal switch clock...

Page 45: ... T19O115B Low beam lamp PTO indicator Preheat indicator Charge warning lamp Parking indicator Right turn signal indicator Engine oil pressure warning lamp Water temperature warning lamp Fuel level warning lamp Engine warning lamp T194 K0 RIDE ON LAWNMOWER 영문 027 7 2018 07 03 오후 3 49 13 ...

Page 46: ...left in the tank Low beam indicator Left turn signal indicator 1 Left turn signal indicator This lamp is used to indicate the intended turning direction of the driver When pulling down the turn signal switch the left turn signal lamp blinks When pushing up the turn signal switch the right turn signal lamp blinks These lamps are operated when pressing the hazard warning lamp switch as well 2 Low be...

Page 47: ...p comes on this indicates malfunction of the lubrication system Check the engine oil immediately and have your ve hicle serviced by your workshop as necessary NOTE 7 Charge warning lamp This comes on when the main switch is turned to the ON position and goes off as soon as the engine is started If the charge warning lamp comes on while driving the bat tery is not properly charged Therefore turn of...

Page 48: ...ch is pushed down to start the PTO indicator glows to indicate that the switch and the PTO are in ON position If the switch is pushed down and turn counter clock wise the indicator goes off signaling that the PTO is OFF PTO ON OFF switch T19O116A 10 Engine warning lamp It comes on when the engine is malfunctioning Engine warning lamp When Engine warning lamp is it ensure that you operator the Ride...

Page 49: ...2 11 2 DESCRIPTION OF RIDE ON LAWNMOWER CONTROLS PTO operation indicator ON The PTO shaft is rotating OFF The PTO shaft is stopped T19O117A T194 K0 RIDE ON LAWNMOWER 영문 0211 11 2018 07 03 오후 3 49 18 ...

Page 50: ...ering wheel Brake pedal PTO Switch Front wheel drive lever 4wd Throttle lever Joystick lever P T O Shift lever 2 OPERATION THE CONTROLS Driving speed control pedal Sub shift lever Parking Brake Pedal FuelTank Cap 2 12 T194 K0 RIDE ON LAWNMOWER 영문 0212 12 2018 07 03 오후 3 49 19 ...

Page 51: ...Never use it unless working in a field It can lead to speeding and an accident WARNING T19O119A driving speed control pedal When depressing the forward driv ing speed control pedal forward driving is selected Reverse driving is selected by depressing the re verse driving speed control pedal When releasing the speed control pedal it is returned to the neutral position and the Ride on lawnmower is s...

Page 52: ...NOTE When switching the driving direction forward backward directly during driving a shock due to inertia can lead to an in jury Therefore switch the driv ing direction while the Ride on lawnmower is stopped Switch the driving direction only while you are on the driver s seat WARNING Sub shift lever The driving direction can be se lected between forward direction and reverse direction using the sh...

Page 53: ...he position H during driving backwards WARNING Operate the range shift lever only after the Ride on lawnmower is completely stopped and with the brake pedal depressed Shifting the lever during driving can dam age the gears NOTE T19O123A T19O124A Never use the differential lock when driving on a road A colli sion or rollover can occur Make sure to release it during turning Otherwise it can lead to ...

Page 54: ...ngaged and in the OFF posi tion they are disengaged Engage disengage the front wheel drive with the front wheels in the straight position and at low speed Front wheel drive lever 4WD Examples of useful conditions of 4WD The 4WD can be used under the following conditions When cultivating in a field When traction is required on a slope in a wet field or for towing a trailer When working in a wet or ...

Page 55: ...the 4WD lever make sure to stop the Ride on lawnmower To avoid damage of transmis sion when front wheel drive lever is not smoothly shifted slightly step forward or rearward on speed control pedal Tires will wear quickly if front wheel drive is engaged on paved roads NOTE T19O126B 2 Seat belt Before driving adjust the belt s length to fit to your body and insert it into its buckle When it is engag...

Page 56: ...127A PTO Both of the rear and mid PTO are provided for variable utility They can be engaged simultaneously or separately at same time The engine will not start if PTO switch is ON position The engine will shutoff if the op erator leaves the seat with parking brake released and PTO engaged To avoid damage of transmis sion and implement do not engage PTO with the engine running at high speed CAUTION...

Page 57: ...de on lawnmower at a low speed 3 When the steering wheel is completely turned to one end the safety valve is activated to output the audible signal relief sound When this sounds avoid using the steering wheel O K only for a short time Also never turn the steering wheel com pletely continuously 4 Turning the steering wheel to its end unnecessarily with the Ride on lawnmower stopped can wear tires r...

Page 58: ... lower the implement Position lever DOWN UP When leaving the Ride on lawn mower make sure to lower the implement and stop the engine Others may operate one of the controls leading to a dangerous situation WARNING T19O134B Hydraulic lowering speed control knob This can be used to adjust the low ering speed of the implement Adjust the lowering speed according to the implement type and working enviro...

Page 59: ...n the knob clockwise slower to its end F A S T S L O W L O C K S L O W L O C K F A S T Set it to the Lock position under the following conditions to prevent falling of the implement When driving on a public road When replacing the rotavator blade or removing straws and grass When servicing the implement WARNING T19O143B T194 K0 RIDE ON LAWNMOWER 영문 0221 21 2018 07 03 오후 3 49 42 ...

Page 60: ...MEMO DESCRIPTION OF RIDE ON LAWNMOWER CONTROLS T194 K0 RIDE ON LAWNMOWER 영문 0222 22 2018 07 03 오후 3 49 42 ...

Page 61: ...N 1 3 7 8 OPERATION 2 3 8 9 MAINTENANCE 1 3 9 10 MAINTENANCE 2 3 11 11 SAFETY DECALS 3 13 12 INFORMATIONAL DECALS 3 14 13 MID MOWER SPECIFICATION 3 16 14 LUBRICATION 3 18 15 SETTING MOWERS 3 19 16 MOWER ADJUSTMENT 3 22 17 METRIC FASTENER ISO TORQUE CHART 3 26 18 REPLACEMENT 3 27 33 T194 K0 RIDE ON LAWNMOWER 영문 031 1 2018 09 11 오후 5 27 05 ...

Page 62: ...availability of a par ticular language Machine Use This machine is designed solely for use in customary lawn mowing operations Use in any other way is considered as contrary to the in tended use The manufacturer accepts no li ability for damage or injury resulting from this misuse and these risks must be borne solely by the user Compliance with and strict adher ence to the conditions of operation ...

Page 63: ...ment PPE such as but not lim ited to protection for eyes ears lungs head hair hands and feet when operating servicing or repairing the equipment Avoid wearing loose clothing or jewelry that may catch and entangle on entangle in moving parts 7 Stop Ride on Mower engine place in neutral engage park ing brake lower mower deck to ground stop all moving parts remove ignition key to prevent unauthorized...

Page 64: ...age before continuing mowing 6 Stop Ride on Mower in proper procedure and wait until the mow er blades stop completely before unclogging discharge chute ad justments or removing any grass or debris from mower deck 7 Make sure all hardware is prop erly tightened before operating the Ride on Mower See torque chart specifications in this man ual as well as the Ride on Mow er manual If none are availa...

Page 65: ...jury to the operator or a bystander To help avoid injury keep bystanders children and pets at least 75 feet from mower while in operation Stop the mow ing operation if anyone enters the area 6 Watch for hidden hazards in the area being cut during operation 7 Disengage the mower before shifting Ride on Mower into re verse and backing up Always look down and behind before and while backing 8 Stop th...

Page 66: ...t loss of control and overturning the Ride on Mower always mow up and down slopes never across 5 Do not operate or transport on steep slopes 6 Do not mow on wet grass Re duced traction could cause sliding on slopes 7 Keep the Ride on Mower in gear when traveling down hill 6 TRANSPORTATION 1 Always engage lift lockouts be fore transporting the mower 2 Never allow riders on Ride on Mower 3 Always us...

Page 67: ...t is set by positioning the Clevis pin at the rear three point Hitch area and allowing the Clevis pin to rest on the draw bar Refer to Cutting height Ad justment section of this manual for proper adjustment The anti scalp wheels on each side of the mower deck can serve as a guide for mowing When mowing position the mower deck such that the anti scalp wheel overlaps the edge of the grass previously...

Page 68: ...never direct the discharge of material towards bystanders or allow anyone near the machine while in op eration WARNING To avoid injury and damage re torque all fastening hardware including blades end spindle retaining hardware after the first hour of operation CAUTION At certain times of the year and under some conditions the mower may leave streaks of uncut grass The general cause is tall grass a...

Page 69: ...rated to support the Ride on Mower 5 Do not work under the Ride on Mower unless they are secured by a hoist and jack stands Never place any body part un derneath equipment or between moveable parts even after Ride on Mower has been turned off Hydraulic system leak downs hy draulic system failures mechani cal failures or control lever move ment can cause mower and Ride on Mower components to drop o...

Page 70: ... po tential fire hazard 11 Never alter safety devices Check their proper operation regularly Use all guards as in structed in this manual 12 It is not recommended to use a pressure washer to clean the mower assembly High pressure water may cause damage to spindles pulleys belts or bear ings shortening life and reduc ing serviceability T194 K0 RIDE ON LAWNMOWER 영문 0310 10 2018 09 11 오후 5 27 14 ...

Page 71: ...y 150hrs Every year Every of work Every end of work Reference page 1 Gear box oil leakage check 2 Gear box oil check 3 Gear box oil change 4 Gear box oil seal change At Breakage 5 whether blades are tightened up or not 6 Blade wear check 7 Blade balance and appearance check 8 All hardware check 9 whether all pins are in place or not 10 Greasing check Pulley holder Belt tension pulley Belt tension ...

Page 72: ...r Every of work Every end of work Reference page 11 Front and rear wheel wear check 12 Front roller wear check The schedule indicated by must be done after first 50 hours previously Oil Specification SAE90 Oil Capacity 0 3ℓ NOTE T194 K0 RIDE ON LAWNMOWER 영문 0312 12 2018 09 11 오후 5 27 15 ...

Page 73: ...omply could result in death or serious injury 1 Part NO 9400 500 001 0 Located on RH and LH Belt Shields SHIELD MISSING OPEN DO NOT OPERATE Replace or close shield before operating machine Failure to comply could result in death or serious injury 2 Part NO 9400 500 002 0 Located on Deck Weldment 3 Part No 9400 500 005 0 Located on Side Cover 4 Part NO 9400 500 007 0 Located on Front of Deck Weldme...

Page 74: ...nt of Deck Weldment 6 Part NO 9397 500 008 0 Located on Deck Weldment BELT ROUTING 7 Part NO 9400 500 004 0 Located on Right of Deck Weldment A HEIGHT OF CUT INCHES 2 2 1 2 3 B A GROUND 1 2 CLEARANCE B 2 1 0 B NO OF HOLES T194 K0 RIDE ON LAWNMOWER 영문 0314 14 2018 09 11 오후 5 27 21 ...

Page 75: ...ROUND 1 2 CLEARANCE B 2 1 0 B NO OF HOLES Before operating read and understand all safety and instructional labels as well Operator s Manual on this machine DO NOT modify altar or permit anyone else to modify or alter this equipment including any of its components or operating functions Failure to comply could result in death or serious injury TK0325A T194 K0 RIDE ON LAWNMOWER 영문 0315 15 2018 09 1...

Page 76: ...WER SPECIFICATION 216mm 8 5 in 1 370mm 54 in 290 4mm 11 4 in 50 8mm 2 in 4 WHEEL 874mm 34 4 in 18mm 0 7 in 1 689 5mm 66 5 in Dial Gauge 7 HOLE Universal Joint TK0302A T194 K0 RIDE ON LAWNMOWER 영문 0316 16 2018 09 11 오후 5 27 25 ...

Page 77: ...t Linkage Type Lower Link Lift Adjustment of Increment Dial Gauge Wheel Height Hole 7 EA Gab between Hole in 0 5 Total Gab in 3 MODEL MM54 Number of Blades 3 EA Blade tip Velocity rpm 14601 Blade Length in 18 5 HP rating 18 20 Deck Thickness in 0 13 Weight lb 186 Universal Joint mm Ø21 6X470L Wheel 4 EA Assistant Wheel 1 EA Belt V Belt Color RED T194 K0 RIDE ON LAWNMOWER 영문 0317 17 2018 09 11 오후 5...

Page 78: ...efore operation Always wipe the fittings to be lu bricated with a clean cloth before greasing Dirt injected into the fitting will cause damage to the machined parts Use SAE Multi purpose lithium base grease on all lubrication locations shown below Remember to wipe away excess grease which has built up around parts Lubricate grease fittings after every 50 hours of operation Miscellaneous working pa...

Page 79: ...ide on Mower from right side or ride on Ride on Mower Park the Ride on Mower on a firm flat and level surface set the parking brake stop the en gine and remove the key CAUTION TK0307A Universal joint Coupler Mid PTO shaft TK0308A A Universal joint Coupler Universal Joint 1 Pull back the coupler of the uni versal joint 2 Push the universal joint onto the mid PTO shaft until the coupler locks T194 K...

Page 80: ...is locked on the PTO shaft NOTE TK0309A Cutting Height Control Dial Hydraulic Control Lever TK0310A Rear Link L pin Rear Link 1 Set the cutting height control dial to zero inch position 2 Operate hydraulic control lever forward to lower the mower rear links Attach the rear link to the mower with the L pins T194 K0 RIDE ON LAWNMOWER 영문 0320 20 2018 09 11 오후 5 27 31 ...

Page 81: ...ve Front Link Mounting Front Link 1 Position the front lever to the front link bracket 2 Pull and lock the U pin Then lower the front lever 3 Hook the front link to the lever ful crum and lift the front lever 4 Release the U pin to lock the front lever When hooking the front link to the lever fulcrum normal position of the lever fulcrum groove is open to downward NOTE Check that the front lever is...

Page 82: ... CAUTION TK0314A Adjustment Point Bolt Lock Nut TK0315A 29mm 3mm TK0316A Adjustment Point Check Point Bolt Lock Nut Link Adjusting Mower Link 1 Tire pressure must be correct 2 Move the hydraulic control lever rearward to raise the mower to the highest position 3 Stop the engine and remove the key 4 Tighten the bolt and nut clear ance 29mm Assembly Lift link Bolt to Lock nut clearance Factory spec ...

Page 83: ...lers and ground from 6 to 13 mm 0 25 to 0 5 in 4 Turn right blade by hand parallel to direction of travel 5 Adjust L of front links with lock nuts so that A is 0 to 5 mm 0 to 0 2 in A R F 6 If the difference between front tip and rear tip of blade is not within the factory specification adjust the length L of front link with bolt 3 The height of rear blade tip R should be bigger than the front L M...

Page 84: ...arward to raise the mower deck to the highest position 3 Stop the engine and remove the key 4 Turn the cutting height control dial to the desired height 5 Set the anti scalp roller s height to keep clearance between rollers and ground from 6 to 13mm 0 2 to 0 5 in 6 Lower the mower deck by moving the hydraulic control lever for ward 7 Turn left blade by hand parallel to Ride on Mower axle and turn ...

Page 85: ...n 3mm 0 12 in loosen the lock nut of the left side 10 Adjust the cutting height fine turning bolts so that the differ ence between measurement L and R is less than 3mm 0 12 in Then lock the nut Difference L R Factory spec Between left tip and right tip of blade Less than 3mm 0 12 in T194 K0 RIDE ON LAWNMOWER 영문 0325 25 2018 09 11 오후 5 27 41 ...

Page 86: ...Because of the low ductility of these fasteners the torque range is to be determined individually for each application As a general rule the torque ranges specified for grade 10 9 fasteners can be used satisfactorily on 12 9 fasteners M14 is not a preferred Size M5 5 6 6 5 8 7 8 7 5 11 M6 8 9 10 5 12 11 13 15 17 5 M8 19 23 26 31 27 32 27 43 M10 38 45 52 61 54 64 73 87 M12 66 79 90 75 93 112 125 15...

Page 87: ...n or damaged blade can break and a piece of the mow er blade could be thrown into the operator s or bystander s area resulting in serious in jury or death DANGER BLADE REMOVAL TK0323A LOOSEN TK0324A TIGHTEN Remove the blades using a wrench to loosen bolt securing the blade A block of wood must be placed between the deck housing and the blade to assist in removal of the bolt T194 K0 RIDE ON LAWNMOW...

Page 88: ... Idler Arm assmbly CAUTION Place a Breaker Bar in the square hole provided in the Idler Arm Care fully push the Idler Arm towards the left hand side away from discharge opening to relieve tension from the belt Slip the belt off of the Right hand Spindle Pulley then carefully release the Idler Arm Remove the belt from the Center Spindle Pulley Remove the belt from the first fixed Idler Pulley Remov...

Page 89: ...y from discharge opening the relieve tension Slip the belt over the Right Hand Spindle Pulley then carefully release the Idler Arm Reinstall Right Hand and Left Hand Belt covers to the deck GEAR BOX Prior to operation make sure the gear box contains the cor rect amount of oil If under filled or overfilled damage to the gear box or personnel injury may re sult CAUTION The lubricant level should be ...

Page 90: ...MEMO OPERATION T194 K0 RIDE ON LAWNMOWER 영문 0330 30 2018 09 11 오후 5 27 47 ...

Page 91: ...tarting off shiftingand driving 4 4 6 Stopping and parking 4 4 7 Driving on slope 4 5 8 Cautions for driving into out of field 4 6 9 Loading to Unloading from truck 4 6 10 Cautions for driving on road 4 7 11 Operation check during driving 4 7 34 T194 K0 RIDE ON LAWNMOWER 영문 041 1 2018 06 27 오후 6 11 55 ...

Page 92: ... all monitoring lamps go off after the engine is started 1 Engine starting The engine will not start unless the brake pedal is depressed Do not turn the main switch to the START position while the engine is running Avoid running the start motor over 10 seconds It consumes a lot of current If the engine cannot be started within 10 seconds wait for 30 seconds and try it again The engine cannot be st...

Page 93: ...idle the engine it can cause Seizure of the hydraulic pump Filure in the hydraulic system NOTE Make sure to apply the parking brake while idling the engine Never idle the engine in a poor ly ventilated area It can cause carbon monoxide poisoning by emissions WARNING Engine idling in cold con dition Hydraulic oil in this vehicle is also used as transmission fluid If the temperature drops in winter ...

Page 94: ...et the engine at a low speed Release the forward driving HST type and accelerator mechani cal pedals slowly Depress the brake pedals for abrupt braking When the vehicle is completely stopped set the shift lever in the neutral position Apply the parking brake If an implement is attached to the vehicle lower it TK0301A Make sure to keep the following in structions for the initial 50 hour use 1 Avoid...

Page 95: ...s WARNING Remove the key from the switch after parking vehicle Refer to the page 2 13 for opera tion of the parking brake Tips for driving on slope 1 Set the main shift lever in the low speed position on a slope to prevent the engine from stop ping 2 Keep the driving speed low on a downhill road When the needle on the coolant temperature gauge is pointing at H the engine is overheated If running t...

Page 96: ...l power Be careful to keep the Ride on lawnmower balance when working on a slope The Ride on lawnmower may become out of balance and roll over It is very dangerous to ride a person as a front weight WARNING For detailed precautions refer to the page 0 23 1 When loading the Ride on lawnmower onto a truck drive backward 2 Be extra careful when using ramps 3 If the engine stops on ramps depress the b...

Page 97: ...peration check during driving When the coolant temperature warning lamp comes on the engine is overheated If running the engine under this condi tion continuously the engine parts can be severely damaged Make sure to take an appropri ate action immediately NOTE If driving on a road with an im plement attached the front side of the Ride on lawnmower tends to be lifted and the vehicle may not steer ...

Page 98: ...MEMO OPERATION T194 K0 RIDE ON LAWNMOWER 영문 048 8 2018 06 27 오후 6 12 06 ...

Page 99: ...4 Work Procedure 1 Precautions for handling implement 5 2 35 T194 K0 RIDE ON LAWNMOWER 영문 051 1 2018 06 27 오후 6 13 13 ...

Page 100: ...king brake stop the engine and set the PTO switch in the OFF position in advance 5 To tow anything use the towing hitch only 1 Precautions for handling implement Read instructions on warning de cals on each implement thorough ly before work To avoid an injury due to mishan dling of an implement read the user s manual of the implement thoroughly and work safely and precisely with caution Installati...

Page 101: ...ging oil 6 5 5 Replacing filter and cartridge 6 9 6 Fuel system 6 11 7 Checking and cleaning air cleaner 6 12 8 Greasing 6 13 9 Checking hoses 6 13 10 Checking electric system 6 14 11 Check and adjust each part 6 18 12 Routine maintenance schedule 6 21 4 36 T194 K0 RIDE ON LAWNMOWER 영문 061 1 2018 08 13 오후 2 30 17 ...

Page 102: ... 2 Inspection items Check the items that were faulty yesterday Go around the Ride on lawn mower and check Lamps for proper illumina tion and damage Tires for inflation pressure crack damage and wear Rotating parts for loose bolts and nuts Transmission fluid level Implement attachment sta tus MAINTENANCE AND SERVICE T19O501A Hood lock lever Lift the hood with hands Then the hood is automatically op...

Page 103: ...p eration Fuel level Engine oil and charge warning lamps for blinking operation Turn signal lamp Horn operation Brake pedal free play Start the engine drive the Ride on lawnmower slowly and check Emission color Brake pedal operation One brake pedal operation Steering wheel for heavi ness and vibration Coolant gauge operation Hydraulic operation of 3 point link T194 K0 RIDE ON LAWNMOWER 영문 063 3 20...

Page 104: ...freeze with water suffi ciently before adding it Adding antifreeze If evaporated Add water for the reduced amount If leaked Add mixture of anti freeze and water with the same mixture ratio If engine coolant gets on your skin it can irritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thoroughly CAUTION Cleaning radiator and Radiator grilles ...

Page 105: ...of the specified engine oil through the filler hole 4 Checking and changing oil Checking and changing engine oil 1 Inspection Pull out the dipstick wipe its tip and insert it again Then pull it out and check that the oil level is between the upper and lower limits If insufficient add oil T254O508A Engine oil gauge Upper limit Lower limit Engine oil gauge Engine oil cartridge T19O504A T19O505C Engi...

Page 106: ...ck the transmission fluid lev el through the sight glass to see if the level is between the upper and lower limits If insufficient add oil If engine oil gets on your skin it can irritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thorough ly Make sure to cool down the engine sufficiently before drain ing oil Oil is very hot and can cause a ...

Page 107: ...our skin it can irritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thoroughly CAUTION 3 Oil specification THF 80W API GL 4 Grade Gear Oil 80W Do not add fluid over the upper limit level Check the fluid before starting the engine or at least in 5 min utes after the engine is stopped When trying to use new fluid from a different manufacturer...

Page 108: ...lugs on the bottom of the axle and left right final cases to drain engine oil Since hot fluid flows out of the engine first be careful not to get burnt After draining oil tighten the oil drain plug Add the specified amount of the specified oil through the filler hole Do not add front axle oil over the upper limit level Check the front axle oil before starting the engine or at least in 5 minutes af...

Page 109: ...l level with the dipstick again If still insufficient add more If oil gets on your skin it can ir ritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thoroughly Make sure to cool down the engine sufficiently before drain ing oil Oil is very hot and can cause a burn if changing oil right after the engine is stopped CAUTION HST filter 5 Replaci...

Page 110: ...acing engine oil filter cartridge Remove the engine oil filter car tridge by turning it counterclock wise with a filter wrench Apply a thin film of oil to the O ring of a new cartridge and install the new cartridge by tightening it with a hand When its packing touches the sealing surface turn it approx 2 3 turns further with a wrench Add engine oil to the specified level T39O512A pliers Engine oil...

Page 111: ...fuel filter cock to the OFF position Loosen the ring screw on top of the cap to remove the cap Then Flush the element with diesel fuel to remove any foreign material from it If the element is severely contami nated replace it with a new one T19O513B Bleeding screw 6 Fuel system FUEL SYSTEM Use only low sulfur or ultra low sul fur diesel fuel 1 Fuel tank If foreign materials such as dust and sand o...

Page 112: ...ncrete during its cleaning Make sure to install the element firmly Tighten each part of the air cleaner securely to block dust completely NOTE T253O520A Air cleaner body Element Vacuum valve cleaning Pull out the valve with a hand and remove dust from its inside If it is dirty or watery wipe it with a dry rag thoroughly before fitting it again Air cleaner cleaning Blow compressed air from the insi...

Page 113: ...ess to the grease nipple Add grease with the supplied grease gun 8 Greasing 9 Checking hoses Rubber parts such as the fuel hose and radiator hose are aged by time even when the Ride on lawnmower is not in use Therefore such parts should be replaced with their tight ening bands every 2 years or when they are damaged If any fuel hose is damaged fuel leaks and it can catch fire Make sure to check the...

Page 114: ...NGER Checking and charging battery If the battery electrolyte gets on your eyes skin clothes or object rinse it with water thoroughly If you swallowed it drink a lot of water Also get medical attention immediately if acid contacts your eye or is swallowed DANGER T19O514A Checking Checking battery charging level If the battery is not used for over two weeks it may become hard to start the engine Ch...

Page 115: ...attery to the positive terminal of the discharged bat tery with the jump cable Connect the negative terminal of the normal battery to the engine body of the Ride on lawnmower for the discharged battery with the jump cable T254O532A Firstly start the engine of the vehicle with the normal battery Then start the engine of the Ride on lawnmower with the dis charged battery After the engine is started ...

Page 116: ... fuse 1 Body fuse box Fuses are installed in this Ride on lawnmower to prevent any possible accident in case of wiring circuit malfunction T19O515A Fuse Box Open circuit T254O533A Normal If the electric system is malfunction ing during driving check for any blown fuse Remove the cover of the fuse box Remove the blown fuse Fit a new fuse with the same ca pacity The function and capacity of each fus...

Page 117: ...s parent window to see if it is blown High capacity fuse T19O516A Replacing lamp bulb If a lamp does not come on by oper ating the corresponding switch Check the corresponding fuse If the fuse is intact remove the bulb socket from the lamp Remove the bulb from the socket and check for blown filament If the filament is blown replace the bulb with a new bulb with the same capacity BULB SPECIFICATION...

Page 118: ... with 13 2 15 4 Ib 6 7 kg of force It is okay when the belt is deflect ed for 0 28 0 35 in 7 9 mm T254O525B Mounting bolt Fan belt Checking and adjust ing brake pedal The brake pedal s play increases as it is used for an extended period of time If its play is excessive adjust it Adjustment Unscrew the lock nut and turn the adjusting nut to adjust the play left and right Turning it counterclockwise...

Page 119: ... cleaner hose as fol lows Stop the engine After the engine is sufficiently cooled down open the hood Check if the air cleaner hose is damaged or leaks Replace it if necessary Tighten the clamp Air cleaner hose RADIATOR HOSE CHECK ing Check the radiator hose as follows Stop the engine After the engine is sufficiently cooled down open the hood Check if the radiator hose is damaged or leaks Replace i...

Page 120: ...o keep the specified inflation pressure of the tires to avoid an accident or even death due to tire s rupture WARNING T253O535A Insufficient pressure Standard Excessive pressure Ground contact Tire Item Standard Pressure kg cm psi Specifications Turf Front TURF F 16X7 50 8 1 6 23 Turf Rear TURF R 24x12 00 12 1 4 20 T194 K0 RIDE ON LAWNMOWER 영문 0620 20 2018 08 13 오후 2 31 17 ...

Page 121: ...e oil cartridge Replace Every 250 hours or 12 months after first 50hours 5 5 9 Cleaning fuel filter and replacing element Replace Every 1000 hours or 12 months 5 11 Radiator coolant Check every year and replace as necessary check coolant level frequently 5 4 Air cleaner element 5 12 Fan belt Check tension every 50 hours and replace as necessary 5 18 Battery Check and replenish every 50 hours and r...

Page 122: ...6 mm Greasing each nipple Add every 50 hours daily if working in watery field 5 23 Brake pedal play Check frequently before driving check simultaneous operation of left and right parts Play 11 8 15 7 in 30 40 mm 5 18 Tightness of front rear wheels Check frequently before driving Adjusting throttle system Rubber hoses Checking electric wiring Every year Hydraulic hoses pipes Check Add Adjust Clean ...

Page 123: ...3 57 13 5 4 Front axle Gear Oil API GL 4 SAE 90W 0 66 2 5 5 Fuel tank Diesel fuel 6 6 25 亅 Filler hole Grease nipple Drain hole Check hole T19O523A Grease nipple Engine oil check hole Transmission fluid oil drain hole Transmission fluid oil filler hole Engine oil filler hole Engine oil check hole Engine oil filler hole Engine oil Drain Drain hole Front axle oil filler hole T194 K0 RIDE ON LAWNMOWE...

Page 124: ...MEMO MAINTENANCE AND SERVICE T194 K0 RIDE ON LAWNMOWER 영문 0624 24 2018 08 13 오후 2 31 20 ...

Page 125: ...Storage and Disposal 1 Ride on lawnmower storage 7 2 2 Usage and disposal 7 3 7 T194 K0 RIDE ON LAWNMOWER 영문 071 1 2018 06 27 오후 6 21 50 ...

Page 126: ...run the engine for 5 min utes to distribute oil to each part evenly 2 Drain coolant from the radiator Then make a label indicating No Coolant and fix it onto the steering wheel If antifreeze is already added it is not necessary to drain coolant 3 Add oil fluid and fuel to each part according to the mainte nance chart 4 Apply a thin film of grease of oil to body parts that are apt to rust 5 Check e...

Page 127: ...ectric pow er If wiring is damaged by rodents its short circuit can start a fire CAUTION It is recommended to keep the fol lowings to protect the environment 1 Avoid overloading work as it can lead to incomplete combustion and emissions that can pollute the air 2 When changing oil including en gine oil transmission fluid hy draulic oil and coolant be careful not to spill it and discard used oil ac...

Page 128: ...MEMO STORAGE AND DISPOSAL T194 K0 RIDE ON LAWNMOWER 영문 074 4 2018 06 27 오후 6 21 54 ...

Page 129: ...TROUBLESHOOTING 1 Engine SYSTEM 8 2 2 Brake system 8 6 3 Steering system 8 6 4 Hydraulic system 8 7 5 Electric system 8 8 76 4 38 T194 K0 RIDE ON LAWNMOWER 영문 081 1 2018 08 13 오후 4 05 53 ...

Page 130: ...laced by workshop The start motor runs but its speed cannot be increased Weak battery Charge the battery Poor ground Clean the contact and connect the ground firmly Incorrect viscosity of engine oil Change engine oil with proper viscosity The start motor runs but the engine cannot be started Air in fuel system Bleed the system Clogged fuel filter Clean or replace the filter No delivery of fuel Ope...

Page 131: ...workshop Low idle speed Adjust it to the standard speed Faulty nozzle Have it repaired by workshop The engine overruns Restricted governor Have it repaired by workshop Oil rise Have it repaired by workshop The engine stalls sud denly Low fuel level Add fuel and bleed the system Faulty nozzle Have it repaired by workshop Engine seizure by insufficient oil or poor lubrication Have it repaired by wor...

Page 132: ...orkshop The engine does not produce sufficient power Clogged or carbon on nozzle tip Have it repaired by workshop Insufficient compression or gas leak from valve seat Have it repaired by workshop Improperly adjusted valve clearance Have it repaired by workshop Incorrect injection timing Have it repaired by workshop Low fuel level Add fuel Clogged air cleaner Clean the element The oil warning lamp ...

Page 133: ...filter element Replace the oil filter The charge warning lamp comes on during driving Defective wiring Check for loose or missing terminal short circuit and poor ground and repair as necessary Defective alternator Have it repaired by workshop Defective battery Replace the battery Damaged fan belt Replace the belt T194 K0 RIDE ON LAWNMOWER 영문 085 5 2018 08 13 오후 4 05 54 ...

Page 134: ...PROBABLE CAUSE SOLUTION Steering system The steering wheel feels heavy The steering wheel vi brates Improper toe in Adjust Incorrect tire inflation pressure Set the left and right tires to the same specified pressure Vibration from each connection Tighten or replace connection The free movement of the steering wheel is excessive Worn steering wheel shaft Have it repaired by workshop Worn metal par...

Page 135: ...red by workshop Damaged and seizured lift shaft rotating part Have it repaired by workshop The hydraulic pressure won t be increased Insufficient engine RPM Set the speed to 1000 to 1500 RPM Insufficient transmission fluid Add to the specified level Air sucked into suction pipe Tighten the connection If any pipe or hose is cracked or O ring is damaged replace it Clogged oil filter Clean Defective ...

Page 136: ...lyte and take any necessary action The headlamp does not produce enough light Low charging level of battery Charge Contact failure in wiring Check clean and re tighten the ground and terminal The headlamp does not come on Blown bulb Replace the bulb Blown fuse Check the wiring and replace the fuse Contact failure Check and clean the ground and terminal Electric system The turn signal lamp does not...

Page 137: ...ckup list before operation 9 3 3 Cautions during the work 9 4 4 Cautions when driving on the farm road 9 5 5 Instruction after use 9 6 6 Cautions for inspectionand maintenance 9 6 7 Ride on lawnmower 9 7 76 4 39 T194 K0 RIDE ON LAWNMOWER 영문 091 1 2018 07 03 오후 4 14 42 ...

Page 138: ...t on an appropriate non slippery shoes to prevent a fall from the machine scattering soil and slippery surface Measures against dust and toxic gas Wear an appropriate protective gear Measures against the herbicide wear protective gear to protect respiratory system eyes and skin Excerpted from general information system of agricultur al mechanic research center August 2002 8 Agricultural Mechanic R...

Page 139: ... away and then drive the machine Do not load flammable explosive material diesel gasoline etc on the machine When getting on and off a truck have a helper give you signal and follow his her lead Refer to chapter 1 in user s manual regarding the decals on the machine 2 Checkup list before operation Before using the machine check it and repair if there is a malfunction Check engine oil Pull out leve...

Page 140: ...operating machine except for emergency Be cautious not to let anyone touch the belt Always check the connected area of belt When two people are working collaboratively ex change signals each other Prevent injury Do not touch power transmission gear rotating unit and other dangerous parts Pay special attention if you are working with the ma chine with blade or sharp projection Be careful not to inj...

Page 141: ...upt starting abrupt accelera tion sudden stop and quick turning When driving at high speed do not slam on the brake Never slam on the brake especially when turning at high speed When loading unloading the machine Choose a place with a leveled and safe ground Drive at low speed Use a ramp with anti slippery When entering paved road Use a ramp to cross a ditch or a bank Make sure to use a ramp to en...

Page 142: ... either when the engine is still hot or while driving Measures against a fire Every working place with a risk of fire should be provided with a fire extinguisher Prevent a fire by taking measures such as making a smoking area Always wipe off the leaked fuel Be seated in the cab when starting the engine After refueling tighten the fuel cap and check if there is any fuel leakage from tank or pipe Wh...

Page 143: ...Ride on lawnmower or trailer raised choke the wheels that are on the ground Do not use hydraulic jack for operating machine or Ride on lawnmower Instead use block or stand Safety frame Do neither weld nor drill a hole on the attached safe ty frame Also do not modify it Replace the damaged safety frame with a new one If the safety frame was removed for specialized work restore it immediately Be car...

Page 144: ...MEMO SAFETY STANDARD FOR FARM WORK T194 K0 RIDE ON LAWNMOWER 영문 098 8 2018 07 03 오후 4 14 44 ...

Page 145: ...Appendix 1 Major specifications 10 2 2 Major consumables 10 4 1 1 10 T194 K0 RIDE ON LAWNMOWER 영문 101 1 2019 02 01 오후 2 39 55 ...

Page 146: ...el Injection Powertrain Transmission type HST Number of Speeds 2 Range Max Travelling Speed mph km h 7 8 12 5 Brakes Wet Disc Steering Hydrostatic Model t194 Hydralic System Pump Type Single Gear Pump with Flow Divider Implement pump cap gpm L Min 4 17 15 8 Steering pump cap gpm L Min 2 11 8 Max Total flow gpm L Min 6 97 26 4 Lift Control Type Position PTO PTO Type Independent PTO Control Electric...

Page 147: ... 6 13 5 Front Axle U S qt L 2 6 2 5 Dimensions Overall length in mm 94 2 2 062 Overall with in mm 44 5 1 135 Wheelbase in mm 53 1 1 360 Height to top of ROPS in mm 86 6 2 200 Standard Tires Turf Front TURF F16X7 50 8 Rear TURF R24X12 00 12 ROPS Weight Rollover Protection Standard ROPS Total Weight lb kg 1 671 758 T194 K0 RIDE ON LAWNMOWER 영문 103 3 2019 02 01 오후 2 39 57 ...

Page 148: ...re Fuel filter 1 Fuel Filter 5 Engine oil filter 1 Engine oil filter 6 Filter cartridge 1 Transmission hydraulic oil 7 Strainer 1 Transmission element V belt T254O901A Element SET V belt T253O902C Engine oil filter Filter Cartridge Fuel filter T19O901A T19O905A T254O903A Transmission Strainer T19O905A T194 K0 RIDE ON LAWNMOWER 영문 104 4 2019 02 01 오후 2 40 04 ...

Page 149: ...INDEX 1 INDEX 11 2 11 T194 K0 RIDE ON LAWNMOWER 영문 111 1 2018 06 27 오후 6 36 57 ...

Page 150: ...tions when driving on the farm road 9 5 Charging 4 7 Check and adjust each part 6 18 Checking and adjusting brake pedal 6 18 Checking and adjusting fan belt 6 18 Checking and changing engine oil 6 5 Checking and changing front axle oil 6 8 Checking and changing oil 6 5 Checking and changing transmission fluid 6 6 Checking and charging battery 6 14 Checking and cleaning air cleaner 6 12 Checking an...

Page 151: ...EVER 4WD 2 16 Fuel gauge 2 4 Fuel hose checking mAIN FUEL FILTER 6 19 Fuel system 6 11 FUEL SYSTEM 6 11 Fuel oil and fluid specification chart 6 23 G GEAR BOX 3 29 General engine idling 4 3 GENERAL INFORMATION 1 1 GENERAL OPERATION 3 5 Greasing 6 13 Greasing brake arm 6 13 Greasing points 6 13 H Hazard flasher switch 2 6 Hour meter 2 4 How to start engine 4 2 Hydraulic lowering speed control knob ...

Page 152: ...ions 10 2 METRIC FASTENER ISO TORQUE CHART 3 26 MID MOWER SPECIFICATION 3 16 Monitor Lamp 2 7 Mounting Front Link 3 21 MOWER MOWER ADJUSTMENT 3 22 O Opening covers 6 2 Opening hood 6 2 OPERATING TIPS FOR POWER STEERING WHEEL 2 19 OPERATION 4 1 Operation check during driving 4 7 OPERATION THE CONTROLS 2 12 OPERATION 1 3 7 OPERATION 2 3 8 P ParkING brake pedal 2 14 Precautions for handling implement...

Page 153: ...9 1 Seat and safety belt 2 17 SETTING MOWERS 3 19 SLOPE OPERATION 3 6 Starting off 4 4 Starting off on steep slope 4 5 Starting off shifting and driving 4 4 Steering system 8 6 Stopping 4 3 Stopping and parking 4 4 Storage and Disposal 7 1 Sub shift lever 2 14 T Tachometer 2 3 the mower 3 4 THE TRACTOR 3 3 THROTTLE LEVER 2 13 Tips for driving on slope 4 5 Tire inflation pressure 6 20 Transmission ...

Page 154: ...INDEX 11 W WARRANTY 12 1 Work Procedure 5 1 T194 K0 RIDE ON LAWNMOWER 영문 116 6 2018 06 27 오후 6 36 58 ...

Page 155: ...WARRANTY Warranty PDI Checklist 12 T194 K0 RIDE ON LAWNMOWER 영문 121 1 2018 06 28 오전 10 28 15 ...

Page 156: ...d YANMAR dealer or distributor This warranty is provided in lieu of all other warranties express or implied YANMAR specifically disclaims any implied warranties of merchantability or fitness for a particular purpose except where such disclaimer is prohibited by law If such disclaimer is prohibited by law then implied warranties shall be limited in duration to the life of the express warranty how l...

Page 157: ...fications ordinary wear and tear and rust or corrosion This warranty does not cover the cost of parts and or labor required to perform normal scheduled maintenance on your YANMAR engine This warranty does not cover consumable parts such as but not limited to filters belts hoses fuel injector lubricants and cleaning fluids This warranty does not cover the cost of shipping the product to or from the...

Page 158: ...t forth in this paragraph shall not apply to the extent that they are prohibited by law Warranty Modifications Except as modified in writing and signed by the parties this warranty is and shall remain the complete and exclusive agreement between the parties with respect to warranties superseding all prior agreements written and oral and all other communications between the parties relating to warr...

Page 159: ...gnition engines must be designed built and equipped to meet the United States EPA emissions standards YANMAR must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the fuel injection system the air induction system the electron...

Page 160: ...t speed 19 kW 37 3 000 rpm or higher 1 500 hours or two 2 years whichever comes first In the absence of a device to measure the hours of use the engine has a warranty period of two 2 years Constant speed 19 kW 37 Less than 3 000 rpm 3 000 hours or five 5 years whichever comes first In the absence of a device to measure the hours of use the engine has a warranty period of five 5 years Variable spee...

Page 161: ...ment that is repaired or replaced under warranty shall be warranted for the remaining warranty period During the warranty period YANMAR is liable for damages to other engine components caused by the failure of any warranted part during the warranty period Any replacement part which is functionally identical to the original equipment part in all respects may be used in the maintenance or repair of ...

Page 162: ...m defects in material or workmanship are not covered by this warranty The warranty does not extend to the following malfunctions caused by abuse misuse improper adjustment modification alteration tampering disconnection improper or inadequate maintenance or use of non recommended fuels and lubricating oils accident caused damage and replacement of expendable items made in connection with scheduled...

Page 163: ... maintenance or unapproved modifications Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operating in compliance with GARB and EPA emissions requirements You are responsible for initiating the warranty process You must present your engine to a YANMAR dealer as soon as a problem exists The warranty repairs should be completed by the d...

Page 164: ...ny failure to comply will be considered tampering YANMAR certifies engines to operate under variable speed or constant speed conditions Engines certified as constant speed are prohibited from installation into variable speed applications The emission control information label will identify an engine certified as constant speed Allowable Air Intake Restriction and exhaust Back Pressure Resistance t...

Page 165: ...orary attachment of exhaust sampling equipment An example of an approved connection would be internally threaded with standard pipe threads of a size not larger than one half inch and shall be closed by a pipe plug when not in use Engine model Allowable air intake restriction kPa mmAq Initial upper limit Upper limit for air cleaner replacement All TNV models 2 94 300 6 23 635 Engine model Allowabl...

Page 166: ...sion Related Installation Instructions To ensure engine performance and exhaust emissions compliance YANMAR will review net rated output based on engine build intake air restriction exhaust back pressure engine heat balance and any other operational characteristic required under the Engine Installation Evaluation process engine Maintenance Equipment manufacturers are responsible for relaying all e...

Page 167: ... This Limited warranty will cover the period from the date of delivery to the original purchaser from an authorized TYM dealer for a term of 24 month or 1 000 operating hours whichever comes first Coverage This Limited warranty is limited to TYM repairing or replacing at TYM s option warranted parts by an authorized TYM dealer at no charge for either the parts or services Parts replaced under this...

Page 168: ... TYM For information about the warranty or to obtain warranty service on such parts Dealers should contact the manufacturer directly 3 The Limited Warranty is exclusive and in lieu of all other warranties whether written Oral express or implied including any warranty of merchantability or fitness for particular purpose The liability of TYM under this warranty is expressly limited to the provlsions...

Page 169: ...dent PTO operation 2 Transmission fluid level and leak age 5 Work lamp illumination Instrument Device 1 Instrument flash and light Driving and Control Device 1 Shuttle shift lever operation 2 Warning alarm and lamp operation 2 Each lever operation Other 1 Status of bolts and nuts in all units 3 Front rear tire inflation pressure 2 Checking oil leakage in all units Brake Device 1 Applying parking b...

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