Suzuki Wagon R Plus RB310, Service Manual

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7F-10 REAR DIFFERENTIAL
2) Measure thrust play of differential gear (2) as follows.
Special tool
(A): 09900-20607
(B): 09900-20701
Differential gear thrust play
0 – 0.37 mm (0 – 0.014 in.)
Right side
• Hold differential assembly with soft jawed vise and apply
measuring tip of dial gauge to top surface of gear (2).
• Using 2 screwdrivers (1), move gear (2) up and down and
read movement of dial gauge pointer.
Left side
• Using similar procedure to the above, set dial gauge tip to
gear shoulder.
• Move gear (2) up and down by hand and read dial gauge.
3) If thrust play is out of specification, select suitable side
washer from among the following available size, install it and
check again that specified gear thrust play is obtained.
Available side washer thickness
0.10, 0.30, 0.50 and 0.70 mm (0.0039, 0.0118, 0.0196 and
0.0275 in.)
4) Drive in new differential pinion shaft pin for differential side
pinion shaft till it is flush with differential case surface.
Special tool
(C): 09922-85811
5) Put drive bevel gear (1) on differential case (2).
6) Apply thread lock cement to drive bevel gear bolts (3) and
fasten drive bevel gear (1) on differential case (2) by tighten-
ing bolts to specified torque.
“A”: Cement 99000-32110
Tightening torque
Drive bevel gear bolt
(a): 80 N·m (8.0 kg-m, 58.0 lb-ft)
[A]: Right side
[B]: Left side
1. Differential case
2. Differential gear
3. Differential pinon shaft
CAUTION:
Use of any other bolts than that specified is prohibited.