Suzuki Wagon R Plus RB310, Service Manual

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MANUAL TRANSAXLE (M13 ENGINE) 7A2-37
8) Drive in low speed sleeve & hub assembly (1) using special
tools and hammer, facing “B” side of sleeve to 1st gear.
Special tool
(A): 09923-78210
(B): 09925-18011
(C): 09940-53111
9) Install circlip (1) and confirm that circlip is installed in groove
securely.
Install needle bearing (2) of separated steel cage type, apply
oil to bearing.
With synchronizer outer ring (3), center cone (4) & inner ring
(5) put together and installed to 2nd gear (6) as shown in fig-
ure.
10) Press-fit 3rd gear (2) and spacer (1) using special tools and
press.
Special tool
(A): 09923-78210
(D): 09913-80112
NOTE:
• Support shaft with special tool as shown in figure so
that retainer of bearing cone (4) will be free from com-
pression.
• Make sure that synchronizer ring (2) key slots are
aligned with keys while press-fitting sleeve & hub
assembly.
• Check free rotation of 1st gear (3) after press-fitting
sleeve & hub assembly.
A: Align key slots with keys
[A]: SECTION A - A
CAUTION:
Press-fit 3rd gear (2) and spacer (1) first, and then 4th
gear later separately so that counter shaft will not be
compressed excessively.