Suzuki Wagon R Plus RB310, Service Manual

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7A2-32 MANUAL TRANSAXLE (M13 ENGINE)
4) Using special tool, remove circlip (1).
Special tool
(A): 09900-06107
5) Drive out high speed synchronizer sleeve & hub assembly
(2) together with 3rd gear (3) from input shaft (1) using puller
(4) and press.
6) Take out 3rd gear needle bearing from shaft.
7) Disassemble synchronizer sleeve & hub assembly.
Assembly
1) Clean all components thoroughly, inspect them for any
abnormality and replace with new ones as necessary.
2) If synchronizer parts need to be repaired, check clearance
“a” between ring (2) and gear (1), each chamfered tooth of
gear, ring and sleeve, then determine parts replacement.
Clearance between synchronizer ring and gear
Standard “a”: 1.0 – 1.4 mm (0.039 – 0.055 in.)
Service limit “a”: 0.5 mm (0.019 in.)
3) To ensure lubrication, air blow oil holes (1) and make sure
that they are free from any obstruction.
CAUTION:
Make sure to use flat side of puller to avoid causing dam-
age to 3rd gear tooth.