Suzuki Wagon R Plus RB310, Service Manual

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MANUAL RACK AND PINION 3B-3
Manual Rack and Pinion Assembly
(Steering Gear Case)
Installation
1) Apply grease to inside of pinion packing and install pinion
packing onto pinion. Mount steering gear case (1) to body
and tighten gear case mount bolts (2) and nuts (3) to speci-
fied torque.
Tightening torque
Steering gear case mounting bolt and nut
(a): 25 N·m (2.5 kg-m, 18.0 lb-ft)
2) Install engine rear mounting bolt (1). Tighten bolts to speci-
fied torque.
Tightening torque
Engine rear mounting bolt (a): 55 N·m (5.5 kg-m, 40 lb-ft)
3) Remove transmission jack.
4) Install tie rod ends to knuckles (right & left). Tighten each
new tie rod end nut (1) to specified torque.
Tightening torque
Tie rod end nut (a): 40 N·m (4.0 kg-m, 29.0 lb-ft)
5) Be sure that steering wheel and brake discs (right & left) are
all straight-ahead position and then insert steering lower joint
into steering pinion shaft.
6) Tighten steering shaft joint bolts (1) and (2) to specified
torque (Lower side first and then upper side).
Tightening torque
Steering shaft joint bolt (a): 28 N·m (2.8 kg-m, 20.5 lb-ft)
[A]: Power steering
[B]: Manual steering