Suzuki Wagon R Plus RB310, Service Manual

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7A2-22 MANUAL TRANSAXLE (M13 ENGINE)
4) Place left case plate (2) inserting its end in groove of shift
guide shaft (4) and tighten new adhesive pre-coated screw
(1) and bolts (7) temporarily with less than specified toque.
5) Tighten new screw and new bolts to specified torque finally
in the order of alphabet shown in figure.
\
Tightening torque
Left case plate screw and bolt
(a): 10 N·m (1.0 kg-m, 7.5 lb-ft)
6) Assemble 5th speed synchronizer sleeve (4) and hub (3)
with keys (2) and springs (1).
Synchronizer key installation position
: A = B
7) Install 5th gear (1) to counter shaft facing machined boss A
inward.
CAUTION:
Do not reuse left case plate screw (1) and bolts (7). Be
sure to use new adhesive pre-coated screw and bolts.
Otherwise, screw and bolts may loosen.
NOTE:
After tightening screw and bolts, make sure that counter-
shaft (5) can be rotated by hand feeling certain load.
3. Input shaft
6. Transaxle left case
NOTE:
Short side C in keys, long flange D in hub and chamfered
spline F in sleeve should face inward (5th gear side).
[A]: Short side C D: Long flange (Inward)
[B]: Long side E: Key way
C: Short side (Inward) F: Chamfered spline (Inward)
A: Machined boss (Inside)
B: No machining (Outside)