Suzuki Wagon R Plus RB310, Service Manual

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MANUAL TRANSAXLE (M13 ENGINE) 7A2-33
4) Fit high speed synchronizer sleeve (4) to hub (3), insert 3
keys (2) in it and then set springs (1) as shown in figure.
Synchronizer key installation position
: A = B
5) Drive in right bearing (1) to input shaft (2) using special tool
and hammer.
Special tool
(A): 09913-80112
6) Install 3rd gear needle bearing of resin cage type, apply oil to
it, then install 3rd gear (1) and synchronizer ring (2).
7) Drive in high speed sleeve & hub assembly (3) using special
tool and hammer, facing long flange side of hub to 3rd gear.
Special tool
(B): 09913-84510
NOTE:
• No specific direction is assigned to each key but it is
assigned as sleeve & hub assembly.
• Size of high speed synchronizer sleeve, hub, keys and
springs is between those of low speed and 5th speed
ones.
[A]: 3rd gear side
C: Long flange
D: Key way
E: Projecting end
NOTE:
• While press-fitting sleeve & hub, make sure that syn-
chronizer ring key slots are aligned with keys in sleeve
& hub assembly.
• Check free rotation of 3rd gear after press-fitting
sleeve & hub assembly.
• Synchronizer rings for 3rd and 4th are identical.
[A]: 3rd gear side
A: Key way
B: Long flange
C: Projecting end