6AL3J11
5-62
1
2
3
4
5
6
7
8
9
NOTE:
Be sure to keep the bearings in the order as
they were removed.
Checking the piston diameter
1.
Measure the piston outside diameter at
the specified measuring point. Replace
the piston if out of specification.
Checking the cylinder bore
1.
Measure the cylinder bore (D
1
–
D
6
) at
measuring points
a
,
b
, and
c
, and in
direction
d
(D
1
, D
3
, D
5
), which is parallel
to the crankshaft, and direction
e
(D
2
,
D
4
, D
6
), which is at a right angle to the
crankshaft.
a
20 mm (0.8 in)
b
50 mm (2.0 in)
c
80 mm (3.1 in)
Checking the piston clearance
(reference)
1.
Check the clearances by referring to the
specified values if replacing the piston,
the piston rings as a set, the cylinder
block, or all parts.
Checking the piston ring
1.
Check the piston ring dimensions B and
T. Replace the piston ring set if out of
specification.
Piston diameter
a
:
93.921
–
93.941 mm
(3.6977
–
3.6985 in)
Measuring point
b
:
5.0 mm (0.20 in) up from the
bottom of the piston skirt
S69J5B70
D
1
D
2
D
3
D
4
D
5
D
6
a
b
c
d
e
Cylinder bore (D
1
–
D
6
):
94.000
–
94.017 mm
(3.7008
–
3.7014 in)
Piston clearance (reference data):
0.075
–
0.080 mm
(0.0030
–
0.0031 in)
Piston ring dimensions:
Top ring
a
:
B: 1.17
–
1.19 mm
(0.046
–
0.047 in)
T: 2.80
–
3.00 mm
(0.110
–
0.118 in)
Second ring
b
:
B: 1.17
–
1.19 mm
(0.046
–
0.047 in)
T: 3.70
–
3.90 mm
(0.146
–
0.154 in)
Oil ring
c
:
B: 2.40
–
2.47 mm
(0.094
–
0.097 in)
T: 2.30
–
2.70 mm
(0.091
–
0.106 in)
Cylinder block
Summary of Contents for Fin Whale 225 EFI
Page 1: ...Grey Whale 200 EFI Fin Whale 225 EFI SERVICE MANUAL...
Page 4: ......
Page 87: ...6AL3J11 4 18 1 2 3 4 5 6 7 8 9 S6AL4240 7 8 Throttle body...
Page 183: ...6AL3J11 5 82 1 2 3 4 5 6 7 8 9 MEMO Cylinder block...
Page 364: ...ELEC Electrical system 8 53 6AL3J11 MEMO...
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