6AL3J11
6-24
1
2
3
4
5
6
7
8
9
5.
Calculate the pinion shim thickness (T3)
as shown in the examples below.
NOTE:
“
P
”
is the deviation of the lower case dimen-
sion from standard. The
“
P
”
mark
a
is
stamped on the trim tab mounting surface of
the lower case in 0.01 mm units. If the
“
P
”
mark is unreadable, assume that
“
P
”
is zero
and measure the backlash when the unit is
assembled.
Example:
If
“
M3
”
is 50.75 mm,
“
M4
”
is 30.57 mm, and
“
P
”
is (+2), then
T3 = 82.00 + (+2)/100
–
50.75
–
30.57 mm
= 82.00 + 0.02
–
50.75
–
30.57 mm
= 0.70 mm
If
“
M3
”
is 50.70 mm,
“
M4
”
is 30.53 mm, and
“
P
”
is (
–
3), then
T3 = 82.00 + (
–
3)/100
–
50.70
–
30.53 mm
= 82.00
–
0.03
–
50.70
–
30.53 mm
= 0.74 mm
6.
Select the pinion shim(s) (T3) as follows.
Example:
If
“
T3
”
is 0.70 mm, then the pinion shim is
0.68 mm.
If
“
T3
”
is 0.74 mm, then the pinion shim is
0.72 mm.
Selecting the forward gear shim
1.
Turn the taper roller bearing outer race
1
2 or 3 times to seat the rollers, and
then measure the bearing height (M1) as
shown.
NOTE:
•
Select the shim thickness (T1) by using the
specified measurement(s) and the calcula-
tion formula.
•
Measure the bearing outer race at 4 points
to find the height average.
Calculation formula:
Pinion shim thickness (T3) =
82.00 + P/100
–
M3
–
M4
Calculated number
at 1/100 place
Rounded number
1, 2
0
3, 4, 5
2
6, 7, 8
5
9, 10
8
Available shim thicknesses:
0.10, 0.12, 0.15, 0.18, 0.30, 0.40, and
0.50 mm
Shimming plate
2
: 90890-06701
Digital caliper
3
: 90890-06704
S6AL6280
M1
1
1
3
2
Shimming (regular rotation model)
Summary of Contents for Fin Whale 225 EFI
Page 1: ...Grey Whale 200 EFI Fin Whale 225 EFI SERVICE MANUAL...
Page 4: ......
Page 87: ...6AL3J11 4 18 1 2 3 4 5 6 7 8 9 S6AL4240 7 8 Throttle body...
Page 183: ...6AL3J11 5 82 1 2 3 4 5 6 7 8 9 MEMO Cylinder block...
Page 364: ...ELEC Electrical system 8 53 6AL3J11 MEMO...
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