6AL3J11
5-72
1
2
3
4
5
6
7
8
9
NOTE:
•
Crankcase bolts
1
–
F
can be reused 5
times.
•
The oil seal
A
must be installed before
tightening the crankcase bolts.
•
Apply engine oil to the crankcase bolts
before installation.
•
Tighten the M8 bolts
1
–
8
and M10 bolts
9
–
F
to the specified torques in 2 stages.
In the 2nd stage, make a mark
n
on the
crankcase and crankcase bolts, and then
tighten crankcase bolts
1
–
F
90
°
from the
mark.
•
After tightening the bolts
1
–
F
has been
completed, tighten the M8 bolts
G
–
S
to
the specified torques in 2 stages.
•
After tightening the crankcase bolts, check
that the crankshaft rotates smoothly.
10. Install the piston with the
“
UP
”
mark on
the piston crown facing towards the fly-
wheel magnet.
NOTE:
Apply engine oil to the side of the pistons and
piston rings before installation.
11. Install the connecting rod cap
8
to the
connecting rod, and then tighten new
connecting rod cap bolts to the specified
torques in 3 stages.
CAUTION:
Do not reuse the connecting rod cap
bolts, always replace them with new ones.
NOTE:
•
Align the marks
p
on the connecting rod
cap and connecting rod.
•
Apply engine oil to the connecting rod caps
and connecting rod cap bolts before instal-
lation.
•
In the 3rd stage, make a mark
r
on the
connecting rod cap bolts and connecting
rod caps, and then tighten the bolts 90
°
from the mark.
•
After tightening the connecting rod cap
bolts, check that the crankshaft rotates
smoothly.
T
R
.
.
Crankcase bolt
1
–
8
(M8):
1st: 25 N
·
m (2.5 kgf
·
m, 18.4 ft
·
lb)
2nd: 90
°
Crankcase bolt
9
–
F
(M10):
1st: 40 N
·
m (4.0 kgf
·
m, 29.5 ft
·
lb)
2nd: 90
°
Crankcase bolt
G
–
S
(M8):
1st: 14 N
·
m (1.4 kgf
·
m, 10.3 ft
·
lb)
2nd: 28 N
·
m (2.8 kgf
·
m, 20.7 ft
·
lb)
Piston ring compressor:
90890-05158
T
R
.
.
Connecting rod cap bolt:
1st: 23 N
·
m (2.3 kgf
·
m, 17.0 ft
·
lb)
2nd: 43 N
·
m (4.3 kgf
·
m, 31.7 ft
·
lb)
3rd: 90
°
Cylinder block
Summary of Contents for Fin Whale 225 EFI
Page 1: ...Grey Whale 200 EFI Fin Whale 225 EFI SERVICE MANUAL...
Page 4: ......
Page 87: ...6AL3J11 4 18 1 2 3 4 5 6 7 8 9 S6AL4240 7 8 Throttle body...
Page 183: ...6AL3J11 5 82 1 2 3 4 5 6 7 8 9 MEMO Cylinder block...
Page 364: ...ELEC Electrical system 8 53 6AL3J11 MEMO...
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