Reinke Ontrac Installation And Service Manual Download Page 1

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Ontrac Remote Management

Installation Manual

Ontrac Installation

and

Service Manual

Summary of Contents for Ontrac

Page 1: ...Ontrac Remote Management Installation Manual Ontrac Installation and Service Manual ...

Page 2: ...REMOVED on 01 2014seeArchiveManualon RDSS 1 80 IridiumRetro Fit 350781 81 84 IridiumPostTowerMount 350782 85 89 IridiumTowerMount with Stop 350784 90 96 IridiumRetrofitwith ExistingEOSGPS 350784C 97 105 IridiumTowerMount with Stop GPS 350784GPS 106 117 ...

Page 3: ...ertified Service Technician to ensure built in safety features remain intact This also ensures System remains compliant with the National Electric Code and the Manufacturers Specifications Replace all Protective Guards and Shields before restoring power to the System Do not allow anyone to ride or climb on the System unless they are qualified and required to doso formaintenancepurposes TheTowerSte...

Page 4: ...In most states it is unlawful to spray water on state and county roadways This is a serious hazardandmust notbeallowed If your System is equipped with any Auto Stop or Auto Reverse Mechanism make sure they are working correctly and a Tower Barricade is properly installed as per this manual Reinke disclaims any and all liability including any liability created pursuant to the Irrigation SystemsWarr...

Page 5: ...Safety Decals located on Main Control Panel preface System Safety IV Ontrac System Safety ...

Page 6: ...Safety Do not attempt to perform maintenance procedure until the main control panel any disconnect switch and all pump and other disconnect switches are in the locked OFF position preface Ontrac System Satety ...

Page 7: ...t factors determine the severity of an electrical shock Amount of current Time of exposure Path through the body Body area exposed to electrical contact Size and condition of the body Ontrac System Safety ...

Page 8: ...retro kit parts are present Modem Subassy P N 140780 Iridium RTU Chip P N 116990 17 Right Angle SMA Connector P N 116904 Iridium Antenna P N 116990 7 6 Nut with Star Washer P N 1097 Washer 6 X 1 8 x 3 8 NYL P N 1531 Screw 6 32 X 1 2 Pan Head Phillips P N 3009 Screw 6 32 X 1 4 Pan Head Zinc P N 3040 Step 2 Remove power from the RTU Board by un pluging the battery connector located where shown P N 3...

Page 9: ...etro Fit 350781 Step 3 Remove Orbcomm radio antenna cable and antenna from unit also remove wiring harness from RTU board Step 4 Carefully remove RTU Chip Located here Remove All RTU Chip 82 Ontrac Installation Manual ...

Page 10: ...to the red terminal on input 4 Step 2 Mount radio in one of the three following ways depending upon what type of Ontrac Unit is installed New Style Tower Box 4 6 x 1 4 Screws P N 3040 Post Box 4 6 x Screws P N 3009 4 nylon washers P N 1531 and 4 star lock nuts P N 1097 Old Style Tower Box 2 6 x Screws P N 3009 2 nylon washers P N 1531 and 2 star lock nuts On the old style Tower Mount the screws wi...

Page 11: ...Step 8 Write down the new radio number that was installed RNKE Step 6 For Tower box Antenna connect the 90 degree female SMA adapter to the male SMA connector on the radio as shown below Left Then connect the antenna cable to the 90 Degree SMA adapter going through the existing strain relief as shown below Middle Mount the antenna where the old antenna was mounted shown below Right Step 7 Reconnec...

Page 12: ...TR 147052 146721 3002 116900 3 116900 9 Before attempting any service or installation work ensure the Disconnect Switch on the Main Control Panel is Read all installation instructions OFF and options to be installed before beginning installation Ontrac Installation Manual 350782 Ontrac Kit Post Tower Mount Iridium This option will allow the operator to monitor the system while it is stopped or run...

Page 13: ...120 VAC when pivot is running in either direction b Connect white wire to neutral c Connect Green wire to ground See Figure 2 d Bring in the gray wire harness with strain relief from Ontrac unit into the B Tower Box e Connect red wire from wire harness to V on power supply f Connect Black wire from wire harness to V on power supply g Connect Green wire from wire harness to ground on power supply h...

Page 14: ...87 Satellite Base Units ...

Page 15: ...Red Plug the 6 position battery connector to the 4 pins on the RTU board Watch the LED lights that are centered at the top of the board The red SV light should blink in series three times this indicates a successful boot up One screw on each side Battery placement Enclosure removed Before going to step 6 see Options tab and install any options needed before going to step 6 plug in 6 position batte...

Page 16: ... Radio On Led is lit then Radio is ON Ontrac Installation Manual 89 Before leaving the field complete Verification Procedure Below 1 TheIridiumradioboardbootscorrectly Iridiumradio signifiedbyRX andTXblinking3timestogether theradioontheLEDlightsupsolid thenthe TXLEDblinks3times 2 Makesureneededcommandswork fromthecustomersite Logontowww ontracbyreinke com 3 Verifythetextmessages phonecallsandemail...

Page 17: ...ar It monitors pivot stopped running forward and reverse and provides remote stop 140784 147051 1043 2013 141535 147006 116719 116900 3 113138 112527 113493 113136 350784 141531 G Before attempting any service or installation work ensure the Disconnect Switch on the Main Control Panel is Read all installation instructions and options to be installed OFF before beginning installation 90 Step 1 Fax ...

Page 18: ...eiver of the chosen Tower as shown using the hardware provided See illustrations to therightandbelow When assembling the mount place the Control Box Clip in the slots of the P N 141535 Ontrac Tower Box Assembly Mount Make sure the Wrap Lock Band is directly over the Control P N 141531 G P N 116719 Box Clip before it is completely tightened Make certain that the Ontrac tower box is securely P N 141...

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Page 21: ... is received by Ontrac the safety circuit is opened for eight seconds to stop the pivot The Ontrac to Tower Box Cable functions are Green Ground Attach to the Tower Box ground terminal White Neutral Attach to the Tower Box neutral Purple Forward Attach to the Tower Box forward AC control wire Pink Reverse Attach to the Tower Box reverse AC control wire Brown Limit in Wire in series with the limit ...

Page 22: ...TU Board Use care to match the middle four holes in the Connector to the four Terminal Pins Connecting the Battery will activate the Ontrac Unit The red SV LED will blink once immediately followed by a series of three blinks The Ontrac Unit will warm up for two minutes before fully activating and sending the first report 6 Position Battery Cable connect to the 4 Pin Connector of Ontrac Board 95 Se...

Page 23: ... 105 or PREM 105a boards only Before leaving the field complete Verification Procedure Below 1 TheserialboardandtheIridiumradioboardbootcorrectly a SerialBoard signifiedby3blinksoftheredLED b Iridiumradio signifiedbyRX andTXblinking3timestogether theradioontheLEDlightsupsolid thenthe TXLEDblinks3times 2 Makesureneededcommandswork fromthecustomersite a Logontowww ontracbyreinke com b Contactdealers...

Page 24: ...ot stopped running forward and reverse and provides remote stop 140784C 141531 G 110201 141535 2065 113138 116900 3 113136 112527 113493 350784C 147051 116719 Before attempting any service or installation work ensure the Disconnect Switch on the Main Control Panel is Read all installation instructions and options to be installed before OFF beginning installation Ontrac Installation Manual 97 Step ...

Page 25: ... the GPS Receiver Cable from the GPS EOS Box The Ontrac Box will replace the GPS EOS Box Once the needed parts are removed the EOS GPS Box is no longer needed Step 4 Mount the GPS EOS Board 117047 to Ontrac Support Bracket 117050 using 4 PCB Locking Supports 110490 Step 5 Install Strain Relief Drill and deburr a 7 8 22mm hole in the base of the Ontrac Box if required Install the Strain Relief from...

Page 26: ...ail of GPS Cable 146900 15 Follow the GPS EOS Board labeling next to the 14 pin connector for placement of the pink purple and white wires Step 6 Connect the GPS EOS Board to the Ontrac RTU Board Use the Purple Pink and White wire provided to connect the Ontrac Power Relay to the 14 Position Connector on GPS EOS Board Follow the wiring diagram on page 30 for all wire connections Connect Pink Pink ...

Page 27: ... is used follow the wire table below for your Receiver type Insert the wire in the proper terminal and tighten the screw to secure the wire Repeat for each wire Step 7 Mount the Ontrac Box to bracket where GPS EOS was removed Reuse existing hardware Bolt Bracket to pipe flanges Use existing bolts Bolt Base of Box to Top of Bracket Cut the unused wires short Colors will vary with Receiver type 5 Po...

Page 28: ...t the safety circuit is opened for eight seconds to stop the pivot The Ontrac to Tower Box Cable functions are Green Ground Attach to the Tower Box ground terminal White Neutral Attach to the Tower Box neutral Purple Forward Attach to the Tower Box forward AC control wire Pink Reverse Attach to the Tower Box reverse AC control wire Brown Limit in Wire in series with the limit circuit Yellow Limit ...

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Page 31: ...n BATT Connector on the Ontrac RTU Board Use care to match the middle four holes in the Connector to the four Terminal Pins Connecting the Battery will activate the Ontrac Unit The red SV LED will blink once immediately followed by a series of three blinks The Ontrac Unit will warm up for two minutes before fully activating and sending the first report 6 Position Battery Cable connect to the 4 Pin...

Page 32: ...EM 105 or PREM 105a boards only Before leaving the field complete Verification Procedure Below 1 TheserialboardandtheIridiumradioboardbootcorrectly a SerialBoard signifiedby3blinksoftheredLED b Iridiumradio signifiedbyRX andTXblinking3timestogether theradioontheLEDlightsupsolid thenthe TXLEDblinks3times 2 Makesureneededcommandswork fromthecustomersite a Logontowww ontracbyreinke com b Contactdeale...

Page 33: ...xisting EOS GPS This is a tower box setup with solar It monitors pivot stopped running forward and reverse position and provides remote stop 140784GPS 147006 116719 117025 113138 112527 113493 110201 141535 117007 8200 8021 113136 350784GPS 147051 1043 2013 2065 141531 G 144509 G 116900 3 Before attempting any service or installation work ensure the Disconnect Switch on the Main Control Panel is R...

Page 34: ... only 000 Information display only Number of GPS resets SETBASE0 3 YES NO PIV CEN END SYS SYSTEM TYPE S2 to select PIVOT LINEAR ANTENNA USE WAAS YES NO GARMIN HEMISHPERE SET BASE 000 0 0000ft Use S3 to toggle SETBASE0 1 2 3 Use S3 to toggle SETBASE0 1 2 3 TEST SIG SQ WAVE 0 270 NO YES NO Press Switch S1 to enter the Setup Menu or advance between setup items S2 toggles through item options S3 toggl...

Page 35: ...ng the cold wire communication link SQ Wave Produces test position signals of 0 90 180 270 The GPS Receiver must be disconnected 0 270 for this mode Default No Serial Out Default formats the serial data for use by Ontrac Ontrac for future use Analog for future use Tim Pos for future use Lat Lon Use Waas Default uses the waas signal for improved accuracy Yes Turns waas mode off used outside of the ...

Page 36: ... the optional base setup outlined on page 7 The 7 Conductor Cable 142723 will run power and data between the MCP and the GPS CDW Box To power the GPS CDW System start the linear with the percent timer set to 0 Base location can be set with the GPS CDW fully installed if the System is located at the reverse end of run Press and hold the base setup button S1 during power on to start the base setup p...

Page 37: ...Garmin 17 and 17X use the same CDW Board software setting ANTENNA GARMIN When using a Hemisphere Receiver make sure the CDW Board is set to ANTENNA HEMISPHERE Both End of System and MCP boards must be set for the correct receiver type 5 Position Adapter P N 117046 Step 9 Connecting GPS Receiver Cable Attach the GPS Receiver wires to the 5 Position Adapter as shown below Neatly coil the excess cabl...

Page 38: ...r GPS coordinates must be recorded into memory To record Pivot Center coordinates connect the GPS Receiver GPS EOS Board and 12 volt power source The battery supplied with the Ontrac unit may be used as the temporary12 Volt source At the Pivot Center Tower position the GPS Receiver on top of collector reel cover as shown This is not a permanent position The receiver is simply placed on top while t...

Page 39: ...5 P N 144509 G Bracket Boom Bracket Rod Light Brkt G 6 P N 8200 Nipple Chase 3 4 In Galv ZP Bushing 7 P N 8021 Cplng Stl Pipe 3 4 Galv Coupling Connect the GPS Receiver Cable to the 5 Position Adapter according to the chart below Cut the unused wires short Colors will vary with Receiver type Step 12 With the Receiver Cable installed through the Strain Relief and box Re Connecting Receiver Cable ba...

Page 40: ...emblyMount P N 141531 G Span Pipe adjacent to Receiver WrapLockBand P N116719 ControlBoxClip P N141535 Underneath Clamp When assembling the mount place the Control Box Clip in the slots of the P N 141535 Ontrac Tower Box Assembly Mount Make sure the Wrap Lock Band is directly over the Control P N 141531 G P N 116719 Box Clip before it is completely tightened Make certain that the Ontrac antenna is...

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Page 43: ...Options Tab for installion any options on this unit if no options exist go to next step Before attempting any service or installation work ensure the Disconnect Switch on the Main Control Panel is OFF Also make sure the B Box is OFF before installing this option Read all installation instruction and options to be installed before beginning installation Step 15 Connect the Battery Attach the Spade ...

Page 44: ...M 105 or PREM 105a boards only Before leaving the field complete Verification Procedure Below 1 TheserialboardandtheIridiumradioboardbootcorrectly a SerialBoard signifiedby3blinksoftheredLED b Iridiumradio signifiedbyRX andTXblinking3timestogether theradioontheLEDlightsupsolid thenthe TXLEDblinks3times 2 Makesureneededcommandswork fromthecustomersite a Logontowww ontracbyreinke com b Contactdealer...

Page 45: ... SatellitePlusw Touch 350779 SatellitePlusw Touch Schematic SatellitePlusw RAMS Retro 350788 SatellitePlusw RAMS 350778 SatellitePlusw RAMS Schematic SatellitePlusw Advanced Retro 350787 SatellitePluswAdvanced 350777 SatellitePlusw Advanced Schematic 1 2 4 5 6 7 9 10 11 12 14 15 ...

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Page 47: ...ial RPM Touch Retro This option will allow the remote operation of the following settings start stop direction control pump chemical output end gun speed auxiliary park un park and schedule a command by time or position This will also allow the operator to monitor if the pivot is on or off direction speed by percentage flow safety pressure switch on off power fail for load control monitoring pump ...

Page 48: ... 23 P N 3003 and 2 Washers 3 16 Flat USS ZC P N 1501 Left of the transformer Preferred Location Step 4 Install the Satellite Plus w Touch Modem Assembly P N 140779 to the Rail as shown Step 5 Install the Battery Holder P N 110548 and 2 Screws 8 32 x 3 8 Pan Head Type 23 P N 3003 as shown Note If this location is taken it can be mounted on the inner door using the two studs closest to the hinge sid...

Page 49: ... relief that is attached to the antenna cable Step 10 Connect the antenna to the Iridium radio board Step 11 Wire per print for Satellite Plus w Touch NOTE Position the bracket so that the antenna cable can reach both the bracket and the radio board without straining the antenna cable Step 8 Install Bracket Leg P N 141491 G on the pivot center leg using 2 Bolts 3 8 x 1 P N 2075 and 2 Nuts 3 8 Serr...

Page 50: ... on then there is Data In Queue Booting Up Operation If the Radio On Led is lit then Radio is ON Before leaving the field complete Verification Procedure Below 1 TheserialboardandtheIridiumradioboardbootcorrectly a SerialBoard signifiedby3blinksoftheredLED b Iridiumradio signifiedbyRX andTXblinking3timestogether theRadioOn LEDlightsupsolid thenthe TXLEDblinks3times 2 Makesureneededcommandswork fro...

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Page 53: ... password for later use in verification of working installation 350788 Ontrac Satellite Plus RAMS Retro Kit Satellite Plus w RAMS Installation Kit P N 140898 Satellite Plus Field Kit P N 140899A 140898 Satellite Plus w RAMS Installation Kit Label Trac Satellite Plus P N 110704 Warranty Reintech P N 117792 Ontrac Serial Hardware Kit RAMS P N 130578 Serial Modem Assembly Premium Active P N 140779 Po...

Page 54: ...Type 23 P N 3003 and 2 Washers 3 16 Flat USS ZC P N 1501 Left of the transformer Preferred Location Step 4 Install the Satellite Plus w RAMS Assembly P N 140779 to the Rail as shown Step 5 Install the Battery Holder P N 110548 and 2 Screws 8 32 x 3 8 Pan Head Type 23 P N 3003 as shown Note If this location is taken it can be mounted on the inner door using the two studs closet to the hinge side of...

Page 55: ... relief that is attached to the antenna cable Step 10 Connect the antenna to the Iridium radio board Step 11 Wire per print for Satellite Plus w RAMS NOTE Position the bracket so that the antenna cable can reach both the bracket and the radio board without straining the antenna cable Step 8 Install Bracket Leg P N 141491 G on the pivot center leg using 2 Bolts 3 8 x 1 P N 2075 and 2 Nuts 3 8 Serra...

Page 56: ...then Radio is ON Before leaving the field complete Verification Procedure Below 1 TheserialboardandtheIridiumradioboardbootcorrectly a SerialBoard signifiedby3blinksoftheredLED b Iridiumradio signifiedbyRX andTXblinking3timestogether theRadioOn LEDlightsupsolid thenthe TXLEDblinks3times 2 Makesureneededcommandswork fromthecustomersite a Logonto www ontracbyreinke com b Contactdealersupportforthecu...

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Page 59: ...704 85350245 130577 ONTRAC SERIAL HARDWARE KIT ADV 110550 3003 110548 122660 1501 3003 137079 141491 G 116900 3 2075 1043 140899A SATELLITE PLUS FIELD KIT NOT SHOWN 110501 End Stop 112545 6 Tie Cable 57010 16ga White wire 57011 16ga Red wire 57012 16ga Black wire 57013 16ga Green wire 57049 18ga Red wire 57070 18ga Black wire 113425 350787 Ontrac Satellite Plus ADV Retro Kit Satellite Plus w ADV I...

Page 60: ...attery P N 116900 3 Step 5 Install the RPM ADV RF Modem Interface module on the din rail P N 110815 as shown Note If the panel has existing Hot Wire mount the Modem next to the line receiver If the panel has Cold Wire mount the Modem next to the serial board Step 3 Install the Rail Terminal Block 8 7 8 P N 122660 to the backplate as shown using 2 Screws 8 32 x 3 8 Pan Head Type 23 P N 3003 and 2 W...

Page 61: ...ain relief that is attached to the antenna cable Step 11 Connect the antenna to the Iridium radio board Step 12 Wire per print for Advanced Panel w Serial NOTE Position the bracket so that the antenna cable can reach both the bracket and the radio board without straining the antenna wire Step 9 Install Bracket Leg P N 141491 G on the pivot center leg using 2 Bolts 3 8 x 1 P N 2075 and 2 Nuts 3 8 S...

Page 62: ... Detected Tx is on then there is Data In Queue Before leaving the field complete Verification Procedure Below Booting Up Operation If the Radio On Led is lit then Radio is ON 1 TheserialboardandtheIridiumradioboardbootcorrectly a SerialBoard signifiedby3blinksoftheredLED b Iridiumradio signifiedbyRX andTXblinking3timestogether theRadioOn LEDlightsupsolid thenthe TXLEDblinks3times 2 Makesureneededc...

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Page 65: ...Base Installation Description and Parts List 1 Mounting on Pivot Center or Lateral Move 2 3 Mounting on Tower 4 Ontrac Cell Base Unit No Options Schematic Sample Tower Mount 5 Ontrac Cell Base Unit With Options Schematic Sample Pivot Mount 6 ...

Page 66: ...e Unit This option will allow monitoring directly from your cell phone if system stopped running forward or reverse This unit can be installed at the pivot center lateral cart or last tower It is a tower box with no solar The following options can be added to this base unit Control Board Transducer Pressure Switch Wire Theft Sensor Solar Power Rain Gauge Basic GPS GPS Navigator Cable Span Mounting...

Page 67: ...g a Using the two middle 3 8 holes on the bracket mount the assembly to EII tower leg fig1 b Using the beam clamps with the 3 8 bolts that are provided to attach assembly to the cross brace OR use one 5 8 bolt in center hole of bracket fig 2 c The 3 8 holes on the outside can also be used to mount bracket to the Main Control Panel 2 Securely tighten all fasteners used in mounting the assembly to t...

Page 68: ... box ground terminal II White Neutral Attach to the system box neutral III Purple Forward attach to the system box forward AC control wire IV Pink Reverse Attach to the system box reverse AC control wire V Brown Limit Wire in series with the limit circuit VI Yellow Limit out Wire in series with the limit circuit VII Orange Percent timer Attach to system percent timer wire VIII Red Constant 120VAC ...

Page 69: ... boot the unit will send a station report This will give the status of all its monitoring parameters 3 Use the customer user interface to verify the system reports the system running forward and reverse website user interface http www ontracbyreinke com OR 4 Use http admin ontracbyreinke com field_test website and radio number Verify orbcomm status 13 when running forward and 5 when running revers...

Page 70: ...Ontrac Installation Manual 5 Ontrac Cell Base Install 350785 Mounting 355735 351531 TOWER MOUNTING ONLY ...

Page 71: ...Ontrac Installation Manual 6 Ontrac Cell Base Install 350785 Mounting 355735 351531 PIVOT MOUNTING WITH OPTIONS ...

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Page 73: ...This information is critical when retro fitting or replacing a unit s with one or more options that require modifications When placing an order for retro fitting or replacing an RTU board s be sure to spell out the options you have and or want to have This will help ensure the unit s ordered will have the correct modifications Part numbers for modifications are as follows 1 146934 Setra Transducer...

Page 74: ...p prior to installing this option Installation 1 With the GPS Module at the pivot center find a way to support it for the following steps a Orientate the antenna toward the sky careful not to touch the GPS module to any exposed metal b Verify JP2 is in the correct position Options GPS 350708 WARNING DO NOT attempt to perform this procedure until the Reinke Main Control Panel DisconnectSwitchand al...

Page 75: ... the GPS Post Enclosure using the two 6 32 screws and locknuts Insert the screws through the existing holes above the radio i e where the current sensor used to be mounted Point the screws outward from the unit as shown to the right 2 Install 3 lock support standoffs in the GPS unit also shown at right 3 Place the GPS Module on the mount using the standoffs installed 4 Install the 6 Position conne...

Page 76: ...e GPS Module 2 Connect red wire to the positive terminal 3 Connect black wire to the negative terminal 4 Using steps 2 9 on Retro Installation to complete Base setup routine B Tower Enclosure Base Setup 1 Power the GPS Module 2 Supply neutral to the white wire and 120 VAC to the pink or purple wire 3 Connect the Battery negative to the Black wire and positive to the red wire of the GPS Module 4 Us...

Page 77: ...p 1 0 Reverse Blinks with WAAS to indicate satellite count every 10 seconds One flash per satellite used Base Setup Base On solid when attempting to establish a base location Move On solid if we are taking positions and calculating the base location Rev On solid if we are awaiting a better fix requires HDOP of 1 5 or lower to do base This will be interrupted by the flashing of the satellite count ...

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Page 81: ...To wire the pressure switch connect NC and common contacts to the white and black terminal on input 3 Note it doesn t matter which wire goes where 6 Hareware install is complete 7 If installing on an existing unit proceed to the next step if not go back to installation instructions for the Ontrac that is being installed 8 BEFORE LEAVING THE FIELD COMPLETE VERIFICATION PROCEDURE BELOW VERIFICATION ...

Page 82: ... Transducer This option allows system to monitor wet dry status of the system and givesthespecificpressureofthesystem Options Setra Pressure Transducer 350734 Ontrac Installation Manual WARNING DO NOT attempt to perform this procedure until the Reinke Main Control Panel DisconnectSwitchand allPumpDisconnectSwitchesarelockedinthe OFF position Refer also to the Modifications section under the table ...

Page 83: ...9 Options Setra Pressure Transducer 350734 Ontrac Installation Manual ...

Page 84: ...r to the red terminal d White wire will not be used 6 Hardware install is complete 7 Go back to installation instructions for the Ontrac unit that is being installed 8 BEFORE LEAVING THE FIELD COMPLETE VERIFICATION PROCEDURE BELOW VERIFICATION 1 Use internet access field_test and radio number to verify communication http admin ontracbyreinke com and input status 2 Make sure Orbcomm Pressure shows ...

Page 85: ... Setra PressureTransducerRetro This option allows system to monitorwet dry status of thesystem and givesaspecificpressureofthesystem Options Setra Pressure Transducer Retro Fit 350734R Ontrac Installation Manual WARNING DO NOT attempt to perform this procedure until the Reinke Main Control Panel DisconnectSwitchand allPumpDisconnectSwitchesarelockedinthe OFF position Refer also to the Modification...

Page 86: ...12 Options Setra Pressure Transducer Retro Fit 350734R Ontrac Installation Manual ...

Page 87: ...wire from transducer to the white terminal c Connect the red wire from transducer to the red terminal d White wire will not be used 11 Hardware install is complete 12 BEFORE LEAVING THE FIELD COMPLETE VERIFICATION PROCEDURE BELOW VERIFICATION 1 Use internet access field_test and radio number to verify communication http admin ontracbyreinke com and input status 2 Make sure Orbcomm Pressure shows u...

Page 88: ...N 85350736 Verify that all parts match accordingly 350736 OntracTheftSensor This option allowssystem tomonitorspan cablethefton thesystem P N 140736 P N 130737 18 Digital Input 1 WARNING DO NOT attempt to perform this procedure until the Reinke Main Control Panel DisconnectSwitchand allPumpDisconnectSwitchesarelockedinthe OFF position Refer also to the Modifications section under the table of cont...

Page 89: ...t is already wired to monitor direction the direction monitoring wires will have to be disconnected Either remove the direction monitor wires completely or connect them to digital input 3 If the direction wires are connected to digital input 3 it will not be possible to use the pressure switch option b Connect the black wire from wire harness to the black terminal c Connect the brown wire from wir...

Page 90: ...ntrac Theft Sensor Retro Fit This option allows system to monitor span cable theft on the system P N 140736 P N 116900 17 P N 130737 Options Theft Sensor Retro Fit 350736R 20 Ontrac Installation Manual WARNING DO NOT attempt to perform this procedure until the Reinke Main Control Panel DisconnectSwitchand allPumpDisconnectSwitchesarelockedinthe OFF position Refer also to the Modifications section ...

Page 91: ...white 10 To wire the Theft Sensor into the RTU Board a Wire into digital Input 1 Note If digital input is already wired to monitor direction the direction monitoring wires will have to be disconnected Either remove the direction monitor wires completely or connect them to digital input 3 If the direction wires are connected to digital input 3 it will not be possible to use the pressure switch opti...

Page 92: ...Mount P N 116710 NPT Strain Relief P N 113493 Locknut 1 2 Electrical P N 113136 Verify that all parts match accordingly 350740 OntracRain Gauge This option allowssystem tomonitortheamount ofrainfall Before attempting any service or installation work ensure the Disconnect Switch on theMainControlPanelis OFF P N 1064 3038 57073 110740 and 116710 P N 113136 and P N 113493 Options Rain Gauge 350740 22...

Page 93: ...rd to the battery cable 7 Hardware installation is complete 8 If installing on an existing unit proceed to the next step if not go back to installation instructions 9 BEFORE LEAVING THE FIELD COMPLETE VERIFICATION PROCEDURE BELOW VERIFICATION 1 Check digital input 4 see if the white terminal reads 5 VDC in normal state and 0 VDC when bucket is tipped 2 Use internet access field_test and radio numb...

Page 94: ...econds NOTE Go back to installation instructions for the Ontrac unit that is being installed Step 2 Wiring Stop Relay Contacts a Using yellow wire as needed wire safety circuit in series through NC contacts on relay b Connect wiring harness to the relay by connecting the control wires from the relay to the wire harness make sure they match color to color See drawing on opposite page Step 1 Remove ...

Page 95: ...Ontrac Installation Manual 25 Options Post Tower Mount with Stop Iridium 350753 ...

Page 96: ...26 Ontrac Installation Manual Options Post Tower Mount with Start Stop Iridium 350754 Diagram 1 ...

Page 97: ...er mounting can easily be done on any pivot leg as shown in diagram 1 On opposite page This is the preferred method of mounting on an E2 system Note Caution securely fasten the post unit to the pivot leg or panel Step 1 Mount the Ontrac Post unit onto the hinge side of the outer door of the main controlpanel Due to variations in irrigation Main Control Panel design procedures for installation will...

Page 98: ...c Start Stop Relay Kit P N 147054 in the position that best fits the Main Control Panel The exact location will depend on the control panel layout Knock Outs Step 4 Wiring 12 VDC power supply P N 147052 in Main Control Panel Connect orange wire from power supply to 120 VAC the White to Neutral and the Green to Ground on the Transformer Next install the gray wiring harness w strain relief into the ...

Page 99: ...act from start relay to the Light Blue wire on the Safety Relay c Connect common contact from Start Relay to the Gray wire on the Safety Relay Step 6 STOP Relay A Wire using NC contact and in series with the safety circuit B Stop with Reinke Touch Screen Panel a Wire relay using NC contacts b Connect a wire to NC contact from Stop Relay to 120 VAC from the Transformer c Connect a wire to common co...

Page 100: ...10 Makesurethestop relayworks when activatedtostop thepivot a Control1 4should beinlowerrighthandcorneroftheboard thereisanorange brown andpurplewire b Withthesystemrunning takeajumperwireandtouchawirefromthebrown wiretogroundandholdfor 8seconds thenrelease Thisshould activatethestoprelayandstopthesystem c Takeajumperwireandtouchawirefromthepurplewiretogroundandholdfor3seconds thenrelease Thisshou...

Page 101: ...Ontrac Installation Manual 31 Options Post Tower Mount with Start Stop Iridium 350754 ...

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Page 103: ...350763R 9 10 PressureSwitch 350731 11 12 PressureSwitch Retro 350731R 13 14 WireTheft 356901 15 WireTheftRetro 356901R 16 SolarPower 356902 17 18 Rain Gauge 350741 19 20 BasicGPS 350975 21 22 BasicGPSRetro 350975R 23 24 GPSNavigatorCable 350974 25 27 NOTE For mounting instructions 351531 355735 seeCellBasesectionofthemanual ...

Page 104: ...ay i Wire relay using NC contacts ii Connect a wire to NC contact from Relay 1 to 120VAC from the transformer iii Connect a wire to common contact from Relay 1 to Alarm 2 on the Touch Screen iv Configure Alarm 2 On Off to stop the system B Relay 2 Start Relay a Start Relay with Auto Restart Timer i An auto restart timer should be installed to manufacturing specifications prior to adding the Start ...

Page 105: ...unctions 1 Use the website user interface to start and stop the system and verify the ontracbyreinke com system started and stopped with the commands and skip to step 6 or use step 2 6 2 Use the push buttons to the left of the LCD to interact with the LCD 3 Navigate to the Control Output Menu Output 1 Output On Off Set to On press Enter then Escape OR to the home screen This will activate the rela...

Page 106: ... Locking Support P N 110490 Ontrac Basic Control Board P N 110774 Cable Assy Trac Exp P N 110776 Connector 9 Position RPM Adv P N 110810 Verify that all parts match accordingly 350774R Ontrac Cell Basic Control Board Retro This option provides four output relays for pivot controlling the remote Stop and Start functions Step 1 Call Dealer Support at 800 947 4868 complete control board setup Step 1 ...

Page 107: ...e brown labeled terminals on the tower box disconnect Note This wiring opens the safety to stop the system it is set to open for 8 seconds and then close This time is adjustable if needed System Start Function For assistance in wiring see Drawing 84610785 at the back of Cell Base Units section Step 1 Relay 2 is used to start the system a The incoming red wire from the span cable is used for a cons...

Page 108: ... on the timer b Start Relay with Touch Screen Panel i Wire relay using NO contacts ii Connect 120VAC from the transformer to the NO contact on the Start Relay iii Configure alarm 1 On Off to start system when Alarm 1 transitions from Off to On c Start Relay with Advanced Panel i Wire relay using NO contacts across the Start Button use the contacts furthest to the right when facing the back of the ...

Page 109: ...e the relay on output 1 to stop the system 4 Navigate to the Control Output Menu Output 2 Output On Off Set to On press Enter then Escape to the home screen This will activate the relay on output 2 to start the system 5 Verify Output 1 stops the system and Output 2 starts the system 6 Verification is complete Complete the verification process for each option installed Next Navigation through menus...

Page 110: ...pressure that will allow water to drain when the system water drains Screw in and tighten the 3 4 x 1 4 hex bushing and then insert 1 4NPT x 1 4 barb into the bushing and tighten NOTE A 1 8 NPT x 1 8 barb is also included if needed 4 Insert the open end of the nylon tubing from the transducer to the 1 4 barbed fitting NOTE Leave a six inch loop to compensate for tube shrinkage 8 Installation is co...

Page 111: ... verify proper communication and correct system pressure NOTES a Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke com has not been previously setup b The analog settings are pre set to report changes greater than 6 7 PSI 2 Verification is complete 3 Complete all other option verification procedures before leaving the field ...

Page 112: ...e inlet side tighten and then slide the nylon tubing onto the barb Note no clamping is required for this connection 7 Locate and use a 3 4 water pipe outlet to install the 3 4 x 1 4 hex bushing and 1 4 NPT x 1 4 barb to open water outlet and tighten all fittings Note Use an outlet that will allow the water to drain when the system water drains There is a 1 8 NPT x 1 4 barb fitting also included if...

Page 113: ...oard settings a Press the Enter button twice next to the LCD b Use the Back button to scroll down the Analog and press Enter c Use the Back button to scroll down to Frequency and press Enter d Press Next and Back to set the time to 00 03 00 and press Enter e Press Back to select Power Up Time and press Enter f Press Next and Back to set the time to 1 second g Use the Back button to scroll up to An...

Page 114: ...r drains Screw in and tighten the 3 4 x 1 4 hex bushing and then insert 1 4NPT x 1 4 barb into the bushing and tighten NOTE A 1 8 NPT x 1 8 barb is also included if needed 5 Insert the open end of the nylon tubing from the pressure switch to the 1 4 barbed fitting NOTE Leave a six inch loop in tubing to compensate for tube shrinkage 6 Complete wiring for the pressure switch by connecting to D3 jac...

Page 115: ...t requires ontracbyreinke com radio number to verify proper communication and wet dry status NOTE Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke com has not been previously setup 2 Verification is complete 3 Complete all other option verification procedures before leaving the field ...

Page 116: ...ystem water drains Screw in and tighten the 3 4 x 1 4 hex bushing and then insert 1 4NPT x 1 4 barb into the bushing and tighten NOTE A 1 8 NPT x 1 8 barb is also included if needed 5 Insert the open end of the nylon tubing from the pressure switch to the 1 4 barbed fitting NOTE Leave a six inch loop in tubing to compensate for tube shrinkage 6 Complete wiring for the pressure switch by connecting...

Page 117: ...byreinke com radio number to verify proper communication and wet dry status NOTE Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke com has not been previously setup 2 Verification is complete 3 Complete all other option verification procedures before leaving the field 350731 Ontrac Cell Pressure Switch Wiring ...

Page 118: ...theft event of the span cable 4 Use the website user interface or http admin ontracbyreinke com field_test ontracbyreinke com requires radio number to verify proper communication NOTE Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke com has not been previously setup 5 An alarm signifies a span cable theft and the alarm can be se...

Page 119: ...raw data is needed to verify correct unit operation or ontracbyreinke com has not been previously setup 5 An alarm signifies a span cable theft and the alarm can be sent via email or text message 6 Verify that the main control panel disconnect switch is in the OFF position 7 Reconnect the neutral to ground connection that was removed in step 3 8 Verification is complete 9 Complete all other option...

Page 120: ...Ontrac Installation Manual 17 Cell Option Wire Theft Retro 356901R SAMPLE ...

Page 121: ... beam clamp to attach the solar panel assembly to the system truss rod 3 Pivot Center Mounting a Option 1 Mounting on a Reinke EII pivot center use the outside mounting holes on the bracket insert the 3 8 bolts through the bracket and leg and secure with 3 8 nuts Option 2 Mounting on competitive or older Reinke pivot centers use the beam clamp and secure to the pivot center angle iron 4 Install th...

Page 122: ... button to go to the Voltage Monitor menu 4 In direct sunlight S1 should read 12 VDC or higher 5 On a cloudy day S1 should read 8 VDC or higher 6 Verification is complete 7 Complete all other option verification procedures before leaving the field 5 Verify the solar panel is pointed directly south at an elevation angle equal to Latitude 0 76 3 1 6 Installation is complete Installation Continued ...

Page 123: ...e for the strain relief 3 Tighten the lock nut to secure the strain relief 4 Install the rain gauge using two screws and nut onto the antenna bracket then tighten them down Fig 1 5 Route the rain gauge wire cable through the strain relief and into the Ontrac tower box and wire per print on next page Fig 1 6 Installation is complete 7 Complete all other options installations prior to completing the...

Page 124: ...ser interface OR http admin ontracbyreinke com field_test ontracbyreinke com requires radio number to verify proper communication and rain accumulation NOTE Using the field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke com has not been previously setup 2 Verification is complete 3 Complete all other option verification procedures before leav...

Page 125: ...lector reel c Press Enter twice to enter the main menu d Press the Back button until GPS is selected e Use the Back button to select base setup and press Enter f The LCD will display awaiting fix g When fixed status is obtained the board will start counting data points down to 0 h After 0 is reached you must press Enter to save the pivot center coordinates i Base Setup is complete The equipment ca...

Page 126: ...yed 2 Use the ontracbyreinke com website user interface or http admin ontracbyreinke com field_test requires radio number to verify proper communication and GPS position reporting Note The field test website is only required if raw data is needed to verify correct unit operation or ontracbyreinke com has not been previously setup 3 If you have questions or concerns contact technical support 4 Ontr...

Page 127: ...another device to obtain the coordinates and enter them in the board by using navigation buttons to the left of the LCD screen See Option 2 on next page Note This method may be compromised depending on tool and method used to obtain the Latitude and Longitude in decimal degrees A Option 1 Pivot a Power the board using the 12V battery provided b Place the GPS Module over the collector reel c Press ...

Page 128: ...te and press Enter k Base setup is complete 4 Complete all option installations prior to starting verification procedures 1 Start the system wait 10 minutes for the GPS position data to update throughout the Ontrac system Verify the position on the Ontrac LCD home screen updates accurately The screen will update every 20 seconds Pressing Escape will refresh the position displayed 2 Use the ontracb...

Page 129: ...lack leads to the Resolver Box 5 Connect the 8 position plug to the Modem Socket B serial port J26 6 Connect the Data Cable red black wires to the Resolver Board Serial and Ground terminals as shown on the next page 7 Verify the Resolver Board serial out is set for ONTRAC 8 Connect the battery solar and power supply to the G2 board 9 When the G2 board is powered press the Enter button twice to ent...

Page 130: ...27 Wiring Diagram Ontrac Cell GPS Navigator Cable Ontrac Cell GPS Navigator Cable ...

Page 131: ...9 GeneralInformation 10 11 II TROUBLESHOOTINGFLOWCHARTS EnclosedAdjustable PowerSupply 12 OpenFacePowerSupply 13 SolarPanel 14 Rain Gauge 15 Removed01 14seeRDSSArchiveManual 16 Setra 1 6v 0 200psi Transducer 17 TheftSensor 18 Removed 01 2014 seeArchiveManual 19 Removed 01 2014 seeArchiveManual 20 EOSGPSwith Ontrac 21 GPSCDW 22 GPSModuleBoard 23 GPSModuleBoardV3 0 orV3 1 24 IridiumRadio and RTU Boa...

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Page 133: ...efore the RTU board will send a data packet to the radio for a status change AStatus Change is when the system is going from Stop to Run or from Run to Stop the RTU board seestheinputchangefrom5VDC to0VDC 1 2 3 Digital Inputs 1 3 1 Ontrac Installation Manual Troubleshooting ...

Page 134: ...ut 4 Digital Input 4 is used for the rain gauge only and this Input is setup as a counter only Since Digital Input 4 is a counterthereisno5minutedelayanditwillalwaysreportan8tothetestsite 2 Ontrac Installation Manual Troubleshooting ...

Page 135: ...Pressure Transducer Analog Input 1 Analog Input 4 Next to the jumpers there are labels numbered 1 4 Where A1 Analog 1 A2 Analog 2 A3 Analog 3 A4 Analog 4 3 Ontrac Installation Manual Troubleshooting ...

Page 136: ...r values are as follows Input 1 1 RAW value Input 2 2 RAW value Input 3 4 RAW value Input 4 8 RAW value Total 15 RAW value The status will gain or lose depending on whether the digital inputs are 5 VDC or 0 VDC The status will gain iftheinputis5VDC andloseiftheinputis0VDC 4 Troubleshooting ...

Page 137: ... and holding the Test Button for 3 4 seconds will send a data packet with current status to the radio modem If the battery voltage is 11 2 VDC or higher Pushing and holding the Test Button for 8 seconds will reboot the RTU board Test Button 5 Troubleshooting ...

Page 138: ...anual Reading Indicator Lights SV RV The SV Light Red indicates sensor voltage and should blink 3 or 4 times after booting up The RV Light Amber is radio voltage it is an indicator that the radio has power 6 Troubleshooting ...

Page 139: ...Moved to Archive Manual 01 2014 Ontrac Installation Manual Troubleshooting ...

Page 140: ...tected LCD Contrast Adj Main Wiring Connector Channel Selection Jumpers Cold Hot Direction Wire Selection Jumper S1 S2 S3 Setup Menu Switches XM XM NOT USED AC2 AC1 FUSE NO2 NO1 12 GND SERTX WHT PUR PNK Communication Error Counter P N 117047 GPS CDW CIRCUIT BOARD FEATURES 3 2 1 Hot 3 2 1 Cold ...

Page 141: ...ion LED indicates incoming data from the GPS CDW System The LCD should always display a message when 120vac board power is present If 120vac is present between the pink or purple and white and the LCD is blank check the contrast potentiometer R7 located to the left of the LCD Adjust as required for best display Press S1 to reset the LCD Contrast Problem LCD display is blank with System running The...

Page 142: ...Flowcharts Ontrac Installation Manual Enclosed Adjustable Power Supply Troubleshooting 12 ...

Page 143: ...Ontrac Installation Manual Flowcharts Open Face Power Supply Troubleshooting 13 ...

Page 144: ...Ontrac Installation Manual Solar Panel Troubleshooting 14 Flowcharts ...

Page 145: ...Ontrac Installation Manual Rain Gauge Troubleshooting 15 Flowcharts ...

Page 146: ...Ontrac Installation Manual 16 Flowcharts Flowchart removed 01 14 see Archive Manual on RDSS ...

Page 147: ...Ontrac Installation Manual 17 Flowcharts Setra 1 6v 0 200psi Transducer Troubleshooting ...

Page 148: ...Ontrac Installation Manual Theft Sensor Troubleshooting 18 Flowcharts ...

Page 149: ...Ontrac Installation Manual EOS GPS with Ontrac Trooubleshooting 21 Flowcharts Flowcharts page 19 20 removed 01 14 see Archive Manual on RDSS ...

Page 150: ... the CDW Manual for trouble shooting Replace antenna NO Does the board have 5 or more satellites could take up to 3 minutes Does the GPS antenna have a clear view of the sky Move the antenna so it has a clear view then start over at the beginning of the flowchart Replace antenna YES YES NO Everything is functioning correctly YES Replace GPS board NO NO YES Does the control panel have a CDW board i...

Page 151: ... ON on the GPS board NO Check wiring Is the voltage reading between 12 and 14 5 vdc on the red wire to the board NO Check for obstructions that prevent a clear view of the sky YES Replace GPS board Is Sats 3 LED ON may take 2 minutes NO NO Reset up the base YES Measure the voltage across the blue and black serial TX ground wire from the RTU board to the EOS GPS board Is the reading about 5 5 VDC I...

Page 152: ...l TX ground wire from the RTU board to the EOS GPS board Is the reading about 5 5 VDC Is there a blip in voltage reading should occur about every 2 of a degree Replace GPS board Replace RTU board YES YES Replace GPS board NO Replace GPS board NO Replace GPS board YES Check in coming power to the GPS board NO Replace GPS board NO Are there degree reported to the field test site Measure the voltage ...

Page 153: ...e problem YES Call Reintech to setup the new radio number NO Replace RTU board Is the battery 12 8 VDC or higher Is the Radio On LED light on NO YES NO YES Is the data correct with the status of the inputs Radio antenna and RTU are OK YES NO Check components that are causing an incorrect status Push and hold Test button for 8 seconds for a reboot Does the SV LED flash in series only 3 to 4 times a...

Page 154: ...in less than 7 minutes Replace the radio NO Did a text get to the customer or a status report appear on the test site YES YES Unit is working okay Contact Technical Support for Assistance NO Is the SAT LED on It could be the radio board or the antenna that is bad NO YES Is the Iridium radio on LED lit YES Is the incoming red wire to the radio board 13 0 VDC or higher NO YES Turn the power supply u...

Page 155: ...des Analog Menu Modes Time Menu LCD Contrast Communications Primary Secondary Modem Board ID Control Module Output 1 Service Menu Settings Flash Manager Fast Keep Alive Message Timestamp Onboard Voltage Ontrac Cell G2 board with CDMA Cell modem flowchart Theft Sensor flowchart Power Supply flowchart Solar flowchart Rain Gauge flowchart Transducer flowchart EOS GPS flowchart GPS Module flowchart Pr...

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Page 157: ... Manual Ontrac Cell Ontrac Cell Troubleshooting Ontrac Cell Base Unit Cellular Modem Digital Inputs Enclosure Lid Analog Inputs Safety Disconnect Switch Antenna Connector LCD onboard setup screen Control board port GPS Port ...

Page 158: ...ut 5 Rain Gauge Digital Input 6 Percent timer Analog 1 A1 Analog 2 A2 Pressure Transducer Analog 3 A3 Analog 4 A4 Used only to connect external power supply jack to the PSU terminal SOL1 SOL2 Solar Panel Jacks 2 solar panels can be connected Cell Phone Modem placement Note Do not remove the Cell Modem from the Ontrac Board Doing so will cause pin damage to the modem G2 Board G2 Board ...

Page 159: ...w Update Module used to Add functionality Update board firmware Transfer board settings from one board to another Transfer firmware from a G2 board onto the module Once the Module is installed 1 Press the reset button to start the firmware updating process 2 When copying has completed press Enter G2 Board is now ready to start up with new firmware G2 Board ...

Page 160: ...S Module Connection Serial Port B J26 Connect accessories such as an external GPS Serial Port A J22 Communication port for devices using RS232 connections Relay 4 NO C NC Relay 1 NO C NC Relay 1 STOP Relay 3 4 For future use Relay 2 START Basic Control G2 Board ...

Page 161: ...Ontrac Installation Manual 5 Ontrac Cell Troubleshooting Control Extension port is used to communicate with the main board Basic Control ...

Page 162: ... number sequence manually Back Scroll down through a menu and or change digit displaced by entering numbers manually Reset Re boots the board Enter Press twice to Enter Main Menu Escape Allows user to back out of any menu or submenu NOTE Only 3 lines of any menu will be shown at a given time use the BACK button to scroll down the menu ...

Page 163: ...tallation Manual 7 Ontrac Cell Troubleshooting Diagnostic Menu Power Monitor Temperature Battery Voltage Battery Current mA Power Supply Voltage Set Charging Voltage Power Supply and Solar Panel Voltage Combined ...

Page 164: ...tatus Digital inputs values Input 1 1 RAW value Input 2 2 RAW value Input 3 4 RAW value Input 4 8 RAW value Total 15 RAW value 1 2 4 8 15 Voltage Monitor Battery Voltage Solar 1 Voltage Power Supply and Solar Panel Voltage Combined Power Supply Voltage Solar 2 Voltage ...

Page 165: ...digital inputs are 3 3VDC or 0VDC The status will gain if the input is 3 3VDC and lose if the input is 0VDC The status will gain or lose depending on whether digital inputs are greater than 60 volts AC Or less than 55 Volts AC Digital Status Analog Values Current value of each analog input is displayed here ...

Page 166: ...HDOP Wide Area Augmentation System WAAS GPS Status Horizontal dilution of precision HDOP is a factor determining the relative accuracy of a horizontal position The smaller the DOP number the better the satellite geometry Wide Area Augmentation System WAAS is a system of satellites and ground stations that provide GPS corrections giving better position accuracy ...

Page 167: ...r the power ratio in decibels dB of the measured power referenced to one milliwatt RSSI Is the received signal strength indication CELL MODEM STATUS dBm RSSI 50 Perfect standing next to tower 31 30 27 60 to 70 extremely good rare 26 22 21 17 80 to 85 Normal 16 14 13 12 90 to 95 Getting on the weak side 11 10 95 to 98 weak dropping calls 9 8 98 to 100 bad hardto stay connected 7 6 100 basically no ...

Page 168: ...of Heartbeat reports can be set from 60 minutes up to 64999 minutes Adjust time by using the Next button to select digit and the Back button to change the currently selected digit after adjusted to desired time press the Enter button to save The default setting for heartbeat reporting is 1440 minutes Heartbeat reports will include battery voltage digital status GPS and cell signal strength ...

Page 169: ...s the Enter button to save The default time for station reports is 720 minutes Station reports will include battery voltage digital status timer cell signal strength and GPS positioning power supply each solar panel and the temperature will also be included in the report Send Report Now This Menu is used to send a test packet to the server for troubleshooting purposes To send the test packet scrol...

Page 170: ...PS parameters Enable Disable This menu allows for the GPS module to either be enable or disabled use the Back button to select desired option Local Onboard for use with onboard GPS module External for use with navigator GPS once desired option is selected use the Enter button to save selection ...

Page 171: ...es Use the Back button to select desired option and then use the Enter button to save selection Base Setup This menu allows for the GPS module to automatically set the Latitude and Longitude for the base When HDOP of 1 5 or lower is reached the Conf will count down to 0 from 63 At 0 the board will prompt the user to press Enter to save ...

Page 172: ...Manual 16 Ontrac Cell Troubleshooting Set Latitude This menu allows the user to manually enter Latitude coordinates for the base Set Longitude This menu allows the user to manually enter Longitude coordinates for the base ...

Page 173: ...Ontrac Installation Manual 17 Ontrac Cell Troubleshooting Digital Menu Digital Modes This menu allows the user to set each of the 6 digital inputs to desired mode disable status counter rate and percent ...

Page 174: ...ich the input is checked for a change can be set as well as how a change of state is reported Digital Modes Count Mode this mode is used to count the number of times an input changes state High or Low 3 3v or 0v This setting is often used with a rain gauge From this menu the number of pulses required for a tripcan be adjusted The count timeout is also set from here ...

Page 175: ...ion with a flow meter counts the pulses sent out over a set period of time and will report a change only if result is over or under the set threshold Digital Modes Percent Mode this mode is used to monitor the speed of the system This is done by monitoring the percent timer signal wire over a 1 minute period of time ...

Page 176: ...Ontrac Installation Manual 20 Ontrac Cell Troubleshooting Analog On Off This menu shows the current state of each of the 4 analog inputs Analog Menu ...

Page 177: ...h the input reports a change can be set Frequency Use to set the interval at which the analog inputs are checked for a change Can be set from 30 seconds up to 12 hours Adjust by using the Next button to select digit and the Back button to change the currently selected digit After adjusted to desired time press the Enter button to save The default time for this setting is 5 minutes ...

Page 178: ...Power up Use to set power up time delay for each analog input Can be set from 1 second up to 60 seconds Adjust time by using the Next button to select digit and the Back button to change the currently selected digit After adjusted to desired time press the Enter button to save ...

Page 179: ...Use the Back button to scroll down the menu Once desired source is selected press the Enter button to save selection Adjust Time Use this menu to manually enter current date and time information the Next button to select digit and the Back button to change the currently selected digit After adjusted to desired time and date press the Enter button to save ...

Page 180: ...tions LCD Contrast This menu is used to adjust the contrast of the LCD screen To set the contrast use the Next button to make the screen darker and use the Back button to make the screen lighter Once desired contrast is selected use the Enter button to save the setting ...

Page 181: ...at modem is attached to the unit Universal Cell is used for all newer CDMA modems and all GSM modemtypes Verizon CDMA is used with the 1st Generation CDMA Model MTSMC C1 modems Satellite and Radio options are not available at this time Secondary Modem This option is not available at this time U n i v e r s a l C e l l ...

Page 182: ...Installation Manual 26 Board ID This menu is used to set the Board ID number Use the Next button to scroll from left to right Use the Back button to select desired number for selected digit and then use the Enter button to save ID number ...

Page 183: ...rameters scroll down to desired output and hit the Enter button this will enter you into the selected Output s menu By default output 1 is used for stop output 2 is used for start Control Module From this menu the control module is enabled To enable scroll down to Basic and hit the Enter button The Advanced PAC option is not currently available ...

Page 184: ...ges the state of the relay contacts based on timing set in the board used with the start and stop functions Latching Mode this mode changes the state of the relay contacts for a period of time until told to unlatch used with end gun control Percent timer Mode this mode will trigger the output to act as a percent timer ...

Page 185: ... is selected from the main menu To access the service menu hold down the Next button and then press the Enter and Escape buttons Then release the Next button Output 1 cont This menu is used to manually turn on or off the current output This menu is used to set the pulse time if you need a time other than the default setting ...

Page 186: ...ubleshooting Ontrac Installation Manual 30 Service Menu Temperature Set This menu is used to set the Temperature Use the Next and Back buttons to select desired temperature then use the Enter button to save selection ...

Page 187: ...isplay if lower than 12 20v Or use the Back button to decrease the reading if it is higher than 12 20v Once the voltage has been set near 12 20v press Enter Voltage Set This menu is used to set the voltage reference point To set disconnect battery and hook meter into terminals red to red and black to black on the battery wiring harness ...

Page 188: ...Ontrac Cell Troubleshooting Ontrac Installation Manual 32 Flash Manager Voltage Set Repeat the process from the previous slide for 14 80v then press Enter again to save and exit the voltage set menu ...

Page 189: ... This would only apply to Canada Flash Manager Copy Settings This copies all the G2 boards settings on to the update module Load Settings This copies the G2 board settings on the update module to the G2 board being worked with Make a Hex Plug Not currently used Make update module Transfers current code to update module Load Factory Load the original code when manufactured Load Recovery Loads code ...

Page 190: ...to enable or disable Onboard voltage reporting When enabled reports will show voltages for each solar panel the power supply and will also include the current temperature By Default this should be turned Enabled Msg Timestamp This menu allows Time stamping on reports to be enabled or disabled ...

Page 191: ... the cell modem has an IP address Zero s represent no IP address Does the cell modem have an IP address YES Press the Reset button to reboot the G2 board NO Does Xmit OK Success appear after the board is finished starting up Contact Technical Support NO YES Use option flow charts to proceed YES Replace the G2 board and CDMA assembly Is the battery at 10 8 VDC or lower NO The unit is in Deep Sleep ...

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Page 201: ... field complete Step 3 STEP 3 VERIFICATION Before leaving the field after installation verify that the Ontrac is working properly by logging onto www ontracbyreinke com and entering the account holders username and password Go to the control page and send a command to verify the activation and installation was successful If the account isn t set up yet you may visit to verify if the unit is report...

Page 202: ...reed upon times in order to install maintain inspect repair and remove the Services If you are not the owner of the Property or equipment at which the Services are to be installed you represent that you have obtained the consent of the owner of the Property or equipment for Reintech personnel and or its dealers or agents to enter the Property at mutually agreed upon times in order to install maint...

Page 203: ...iscretion Reintech will seek to provide you with reasonable notice of any such interruption discontinuation or modification of the Services 5 WAIVER OF CLAIMS INDEMNIFICATION YOU AGREE THAT WE ARE NOT RESPONSIBLE FOR ANY CLAIMS CAUSES OF ACTION LOSSES OR DAMAGES REGARDLESS OF WHETHER ARISING FROM CONTRACT TORT STRICT LIABILITY OR STATUTE THAT ARISE FROM 1 THE INSTALLATION OF THE SERVICES BY REINTE...

Page 204: ...o you in accordance with the address email or facsimile number sent forth on the Wireless Services Agreement or as updated by you from time to time in accordance with Section 1 of this Agreement d Invalidity If any provision or portion thereof contained in this Agreement is held by a court of competent jurisdiction to be invalid void or unenforceable such invalid void or unenforceable provision or...

Page 205: ...nformation Site Name Serial Number located on the shipping container and or modem Unit Style Unit Location PSI Option Unit Options Only Applies to Satellite Cell Units Select all that apply Subscription Period Satellite Plus Adv 350777 350787 Satellite Plus RAMS 350788 Satellite Plus Touch 350779 350789 Satellite Unit 350782 350784 C GPS Cell Unit 350785 Pivot Center End of Pivot PSI Switch 350731...

Page 206: ...onth Day Year Begin Subscription annually on _____ _____ 20____ Month Day Year Total Annual Service Agreement ______________________ Notes By signing below you hereby certify that you have received a copy of the Reintech Wireless Services Agreement and understand your rights and obligations Also by signing below you acknowledge that you are committing to a two 2 year services agreement with Reinte...

Page 207: ...mation and or specifications presented in this brochure Your local Reinke dealer continues to be your best source for the most current information Reinke Manufacturing Company Inc reserves the right to discontinue models at any time or to change specifications design or accessories without notice and without incurring obligation 117779 Rev J 06 14 Reinke Manufacturing Company Inc 1040 Road 5300 P ...

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