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TOC-4 Planmeca Proline CC Panoramic X-ray

TABLE OF CONTENTS

Technical manual

12 PROBLEMS IN RADIOGRAPHS . . . . . . . . . . . . . . . . . . . . . . . . . . . G-15

12.1

Disturbances in radiographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-15

12.2

No radiograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-15

12.3

Exposure on - no picture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-15

12.4

Very light radiographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-16

12.5

Stripes on the film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-16

12.6

Exposed area incorrectly limited . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-16

Chapter H PARTS REPLACEMENT & REPAIR

COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

1.1

Tube head covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

1.2

Secondary slot cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

1.3

Cassette carriage back cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

1.4

Rotating arm cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2

1.5

Lower shelf cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2

1.6

Z-carriage cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2

1.7

Upper shelf cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2

MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3

2.1

Z-motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3

2.2

Rotating motor & gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3

2.3

Primary slot motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3

2.4

Cassette motor/gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3

2.5

Positioning motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4

CIRCUIRT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5

3.1

Low power supply PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5

3.2

Generator PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5

3.3

Generator processor PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5

3.4

Keyboard processor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5

3.5

Keyboard PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5

3.6

Layer hold limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-6

3.7

Primary position detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-6

CHANGING THE TUBE HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-7

Chapter I

FUNCTIONAL DESCRIPTION

MECHANICAL CONSTRUCTION AND OPERATION . . . . . . . . . . . . . I-1

1.1

Rotational mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2

1.2

Cassette mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4

1.3

Tube head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-5

1.4

Collimator/primary slot mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-5

1.5

Positioning mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-6

1.6

Height adjustment mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7

ELECTRICAL PARTS AND THEIR FUNCTIONS . . . . . . . . . . . . . . . . I-8

2.1

Tube head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-8

2.2

Circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-8

2.3

Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-10

2.4

Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12

2.5

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-13

Chapter J

SCHEMATICS & DIAGRAMS

Summary of Contents for Proline CC

Page 1: ...Planmeca Proline CC pan ceph Dimax3 TECHNICAL MANUAL Publication part number 688402 Version 29 Published 2004 05 En...

Page 2: ......

Page 3: ...keys displays indicator lights B 6 3 3 Service mode settings B 11 3 4 Exposure counter display B 13 3 5 Error history display B 13 3 6 Up down motor slow speed adjustment B 14 3 7 Exposure switch sel...

Page 4: ...n D 34 9 3 Head support adjustment D 35 9 4 Checking the soft tissue filter and the filter positioning light position D 37 9 5 Soft tissue filter positioning light calibration and adjustment D 40 9 6...

Page 5: ...es not move at all G 8 6 2 Stop in the middle of the rotation G 8 6 3 Rotation cycle gets stuck G 9 6 4 Trembles during rotating cycle G 9 6 5 Abnormal noise during rotation G 9 7 DISTURBANCES IN CASS...

Page 6: ...3 Primary slot motor H 3 2 4 Cassette motor gear H 3 2 5 Positioning motors H 4 3 CIRCUIRT BOARDS H 5 3 1 Low power supply PCB H 5 3 2 Generator PCB H 5 3 3 Generator processor PCB H 5 3 4 Keyboard p...

Page 7: ...rical parts Always replace the fuses with ones of the same type and rating Otherwise patient opera tor or equipment safety cannot be guaranteed The circuit boards can be damaged due to static discharg...

Page 8: ...right to make changes to spec ifications without prior notice NOTE PLEASE NOTE THAT THIS TECHNICAL MANUAL IS VALID FOR SOFTWARE REVISIONS PK 3 75 OR LATER AND PG 2 25 OR LATER X RAYS WITH DIMAX3 PK 5...

Page 9: ...2 Line voltage 100 117 220 230 240 V 50 or 60 Hz Regulation Automatic 10 Line current max 8A at 230V 15A at 100V Electrical classification Class I Type B Mechanical data Weight 108 kg Dimensions HxDxW...

Page 10: ...HSMAX maximum tube anode heat storage capacity 28 kJ HS0 current tube anode heat storage HS1 heat storage caused by next intended exposure kV x mA x s f tube anode cooling rate as a function of heat...

Page 11: ...highest x ray tube voltage obtainable from the high voltage generator when operated at its highest x ray tube current 12mA 80kV The x ray tube voltage and x ray tube current which result in the highes...

Page 12: ...uring each exposure the x ray tube focal spot is strongly heated up Therefore a certain time must be allowed between exposures in order to allow the heat to spread in the tube head The cooling charact...

Page 13: ...l before anything will break down Exposure parameter check During the exposure the microprocessor monitors all the parameters and adjusts them If for some reason the kV value drops more than 6 kV from...

Page 14: ...me will be calculated and shown in the clock display This function protects the X ray tube not allowing an exposure to be taken while the wait time is on The maximal wait time that can be generated by...

Page 15: ...lay Time Error Help messages 12 mA setting keys and display Tube head temperature Wait time 13 Control CTL key and indicator light 2 Panoramic mode selection key 14 Auto key and indicator light 3 Ceph...

Page 16: ...de When the CTL key or a special function key is pressed the indicator light goes off and the keyboard is in the normal mode In this section the special functions are explained Table 1 Special user se...

Page 17: ...the unit can be used without them 2 5 Automatic temple rest closing inactivation The temple supports will automatically close when the ready key is pressed The automatic temple support closing can be...

Page 18: ...rs shown into use and exit to normal mode CTL Exit to normal mode All displayed parameters but the time display indicate the parameters selected during the spe cific exposure If the exposure time disp...

Page 19: ...rientation The image appearing on the film is a view of the patient s teeth seen as if you were standing behind the patient The date will also be American format month day year The date will appear on...

Page 20: ...tube head appears on the display about four seconds The ready key indicator light will start to flash This indicates that you have entered the service mode CAUTION Some of the functions in the servic...

Page 21: ...ow the seek of the limit sensor in the service mode there is no end stop before the mechanical end The motor shall not be driven against the ends to prevent it from being damaged CAUTION When operatin...

Page 22: ...icating that the other keys have special functions if operated If CTL is pressed while the indicator is on the indicator goes off and the keyboard keys have their normal functions Primary slot key and...

Page 23: ...sor this light is on The sector A indicator is used to indicate the cephalostat left cassette stop microswitch oper ation When the sensor is active the light is on The sector B indicator is used to in...

Page 24: ...light is on Dimax The narrow jaw width indicator is used to indicate the system configuration when the light is on the unit is equipped with sensor head When the light is flashing the PC is communi ca...

Page 25: ...rm SERVICE MODE FUNCTION KEY SEQUENCE IN SERVICE MODE FOR DETAILS REFER TO DISPLAY EXPOSURE COUNTER Exposure counter display on page B 13 DISPLAY ERROR HIS TORY Error history dis play on page B 13 UP...

Page 26: ...POSITIONING LIGHT CALIBRATION Soft tissue filter positioning light cali bration and adjust ment on page D 40 FACTORY PRESET Factory preset recalling factory default quick expo sure settings on page B...

Page 27: ...0 Upper dot also blinking Add 40 000 When 50 000 exposures has been taken the counter is cleared to zero and starts to count the next 50 000 3 5 Error history display In order to make the equipment fa...

Page 28: ...and mm keys after which the speed can be checked by moving the equipment with UP or DOWN keys Note that the direction under modification never accelerates to the full speed but continues at the slow s...

Page 29: ...icture below on the generator board must be placed in position T and with Comet types in position C Change fuse F7 to 4 A Press the CTL key and press and hold the segment key A B or C for 4 seconds th...

Page 30: ...the software version number is shown on the main dis play 3 00 or larger for the Planmeca Proline CC and 2 xx for the PM 2002 CC X ray unit EC Proline CC Proline Press the CTL key and press and hold t...

Page 31: ...lect an other slot HE 6 The temple support motor has been inactivated The temple support movement does not operate HE 7 The X ray unit is not equipped with a Cephalostat HE 8 You can not change the ho...

Page 32: ...d Er 20 Tube power generator time out The exposure time is longer than a specified time Er 21 Up down motor time out The vertical carriage does not reach the limit sensor within a specified time Er 22...

Page 33: ...too low Er 61 Processor communication error Er 62 Limit sensor power missing Er 64 The radiation reaching the AEC sensor is very low or missing completely Er 65 The radiation reaching the AEC sensor i...

Page 34: ...Er 05 Wrong secondary slot The wrong secondary slot was used The wide secondary slot can not be used in the panoramic mode Select the narrow slot and take an exposure Er 06 Rotating unit not in the en...

Page 35: ...tioning motor according to the instructions given in section Patient posi tioning mechanism adjustment on page D 14 film based panoramic x ray or Patient position ing mechanism adjustment on page E 31...

Page 36: ...otor runs more than 30 seconds continuously this time out error is generated and all action is stopped Motor or cables broken if motor is not running The end limit detector s are inoperative or mispla...

Page 37: ...the mA value exceeds more than 1 mA the desired value during exposure this error is indi cated Error during exposure mA feedback opened during exposure try new exposure Er 32 Filament power supply bro...

Page 38: ...oles in front of the mechanism so that the mechanism can be positioned back enough Er 45 The soft tissue filter position not calibrated The soft tissue filter position must be calibrated If not this e...

Page 39: ...able and or sensor board is shorting the 15 V Otherwise faulty generator processor board Er 61 Generator processor does not respond If the generator processor is not responding to the calls of the key...

Page 40: ...Er 73 Keyboard processor program error If the keyboard processor detects an illegal command from EPROM it will stop and give this error indication Most likely faulty component on the keyboard process...

Page 41: ...ator processor configuration error The generator processor watchdog circuit is not activated Change the generator processor board Er 84 Tube power generator time out Exposure backup timer if the expos...

Page 42: ...Chapter C HELP ERROR MESSAGES C 12 Planmeca Proline CC panoramic x ray Technical Manual...

Page 43: ...ment Since radiation safety requirements vary from state to state and country to country it is the responsibility of the installer to ensure that the correct precautions are observed The display value...

Page 44: ...ioning mech anism and the positioning lights Frankfort plane alignment tool part number 50977 Used with the ball phantom for checking the position of the Frankfort plane light Beam alignment tool part...

Page 45: ...heck the position of the cephalometric x ray beam Soft tissue filter positioning tool part number 653121 Ceph head support alignment tools part number 653126 The part number includes two pieces PLANME...

Page 46: ...e drive cover in place are located at the front and lower side of the cover The pri mary slot mechanism is located under the tube head cover Figure 1 Switch the unit on Enter the test mode see section...

Page 47: ...to be seen in the darkened room The actual values will depend on how dark the room is Protect yourself from radiation and press the exposure button The beam image will appear on the alignment tool Obs...

Page 48: ...angle marked on the alignment tool and the same height as the rectangle Figure 6 By repeatedly pressing this key you can select each slot in turn so that they can be checked and if necessary adjusted...

Page 49: ...slot plate or slot mechanism will automatically move all the slots If any adjustments are necessary you will probably find that adjusting the first slot is all that is needed to cor rectly align all t...

Page 50: ...slot key until the number of the slot that you are checking appears on the primary slot display and starts to flash You are now in the primary slot calibration mode For example if you have just checke...

Page 51: ...st the beam far enough to the left using the method described above you may have to move the metal tab on the draw nut Loosen the securing screw rotate the tab slightly and then tighten the screw The...

Page 52: ...to 00 In the darkroom open the cassette and place a film inside the cassette and then place a piece of paper the same size on top the paper will reduce the radiation that reaches the film Close the c...

Page 53: ...e performed first The distance from the center of the middle ball to the center of the rear middle ball should be less than 2mm If the distance is not correct you will have to adjust the position of t...

Page 54: ...de more than 122mm then the patient positioning mechanism must be moved towards the column Fig 17 Note that the distance between the line on the underside of the alignment ruler and the y line on the...

Page 55: ...the middle ball to the center of the tenth ball on both the right and left are less than 118mm then the patient positioning mechanism is too far forward and must be moved backwards Fig 19 Figure 19 S...

Page 56: ...the remote con trol Stop pressing the exposure button about halfway through the exposure cycle so that the rotating unit stops moving An error code will appear on the display Clear the error code fro...

Page 57: ...e that the y line on the ball phantom is parallel to the line on the underside of the align ment ruler Note that the line on the ball phantom and the line on the alignment ruler do not have to coincid...

Page 58: ...utton on the remote con trol Stop pressing the exposure button after about two seconds so that the rotating unit stops moving An error code will appear on the display Clear the error code with the CTL...

Page 59: ...memory Remove the alignment pin and exit the service mode Take another ball phantom picture to check the alignment again Readjust if necessary Checking the eccentricity of the rotation movement The ec...

Page 60: ...the position Leave the ball phantom tool in position and place the alignment ruler in position between the pri mary slot and the secondary slot as described earlier Measure the distance between the l...

Page 61: ...mechanism to 00 if it is not already there The Frankfort plane light beam should be located between the two black lines on the alignment tool It should be horizontal Figure 28 The plane in focus light...

Page 62: ...k lines or they are not in focus they should be adjusted 4 2 Positioning light adjustment Bending the mirror bracket backwards or forwards will position the light beam Figure 31 Rotating the mirror br...

Page 63: ...ote that all major parts must be installed so that the rotational part has about its final weight Provided that these requirements are fulfilled the clearance can be observed by moving the rotat ing u...

Page 64: ...e point of the exposure In principle the guidance wheel should be placed as near the inner edge of the groove as possible For proper adjustment turn the rotating unit with both hands Always turn the r...

Page 65: ...allel to the line on the underside of the alignment ruler according to instructions given in section Patient positioning mechanism adjustment on page D 14 Remove the alignment pin Enter the test mode...

Page 66: ...the clock is still running before the first actual adjustment is done and exiting this mode now with the READY key does not modify the clock at all Using the UP and DOWN keys the number can be modifie...

Page 67: ...the radiation cannot be heard or is considered to be too loud the tone and loudness can be adjusted Pressing CTL and then the P key activates this adjustment mode turning the sound on continuously In...

Page 68: ...s taken 5 Adjust the AEC signal value to approx 60 During the exposure this AEC signal value is shown on the main display 6 Fine adjust the AEC signal in normal mode 8 1 Checking adjusting the primary...

Page 69: ...the slot mechanism and beam to the left and the plus key will move the slot mechanism and beam to the right The primary slot adjustment in horizontal direction is described in section Radiation beam...

Page 70: ...sity is measured using a film densitometer It is recommended to start with exposure values 68kV and 7mA and check the film density In case other exposures are needed decrease increase the mA value unt...

Page 71: ...ltaneously press and hold down the cepha lometric mode selection CEPH key until the temperature of the tube head appears on the dis play about four seconds The ready key indicator light will start to...

Page 72: ...is taken Set the offset to value 8 2 with the offset adjustment trimmer located on the Cassette limit PCB Turning the trimmer clockwise increases the value and turning it counterclockwise decreases it...

Page 73: ...C signal is only shown on the main display if you previously were in the film density adjustment mode In case the AEC signal is not shown on the main display enter the service mode and enter the film...

Page 74: ...sures Check the value for the primary slot number 1 and adjust the slot position in horizontal direction if needed Do not adjust the value by turning the trimmer NOTE Remove the AEC calibration tool f...

Page 75: ...HALOSTAT ADJUSTMENT 9 1 Removing the cassette holder cover Loosen the two M4x8 BN 5950 bolts on the top of the cover with a 5 5 mm ring spanner Loosen the two M4x4 DIN 7985 screws on the bottom of the...

Page 76: ...overs see sections Tube head covers on page H 1 Secondary slot cover on page H 1 and Cassette carriage back cover on page H 1 Place the ceph head support alignment tools in the ear post holders as far...

Page 77: ...around its vertical axis to adjust the ear posts in horizontal direction Fig 37 2 and around its horizontal axis to adjust the ear posts in vertical direction Fig 37 3 If the cephalostat cassette hold...

Page 78: ...l Manual Place a loaded cassette to the cassette holder Select low exposure parameters e g 62 kV 6mA and 0 4 sec Take an exposure and develop the film If the ear posts are exposed concentrically the s...

Page 79: ...lready in it The rotat ing unit and cassette carriage will move automatically to the correct position for taking cephalom etric exposures Collimator number 4 will be automatically selected Orientate t...

Page 80: ...d If the light beam itself is crooked or out of focus the lens or mirror must be repo sitioned Refer to the section Soft tissue filter positioning light calibration and adjustment on page D 40 Figure...

Page 81: ...soft tissue filter positioning light until it strikes the line on the beam alignment tool marked Positioning light 25mm The number 25 must appear on the on patient positioning dis play If the display...

Page 82: ...st the light assembly position with the light assembly lever Fig 46 1 so that the number will be 10 Figure 46 Press the Vertical sector selection D key The text CAL will appear on the main display and...

Page 83: ...s on the main display Make sure that the soft tissue filter positioning light movement range is 0 48mm Fig 46 4 Adjust the light assembly position with the light assembly lever if necessary Soft tissu...

Page 84: ...beam is in right position Figure 48 Turn the bulb housing Fig 49 1 until the light beam is vertical Fasten the screws of the bulb fixing plate Fig 49 2 Figure 49 4 5 6 PLANMECA PM 2002 Proline CC Cep...

Page 85: ...crew the cephalostat arm adjusting screw according to the table Fig 50 2 3 For example if the radiation beam extends 3mm passed the 0mm line Fig 50 1 screw the adjusting screw about 0 6 turn clockwise...

Page 86: ...st cephalometric slot The number 4 will appear on the dis play Stand behind the tube head and protect yourself from radiation Press and hold down the expo sure button The image of the radiation beam f...

Page 87: ...tect yourself from radiation Press and hold down the expo sure button The image of the radiation beam from slot number 5 will appear on the alignment tool The radiation beam must appear within the bor...

Page 88: ...beam must appear within the borders of the rectangle marked on the alignment tool If it does not refer to Primary slot calibration on page D 7 The adjustment is performed in the same way as when adjus...

Page 89: ...m alignment Since radiation safety requirements vary from state to state and country to country it is the responsibility of the installer to ensure that the correct precautions are observed The displa...

Page 90: ...For checking the position of the patient positioning mech anism and the positioning lights Frankfort plane alignment tool part number 50977 Used with the ball phantom for checking the position of the...

Page 91: ...ttaching the beam alignment tool Beam alignment tool part number 50972 For checking the position of the x ray beam Cephalostat calibration tool part number 10002935 For calibrating the cephalostat Pan...

Page 92: ...BEAM ADJUSTMENT NOTE Switch the unit off after all the checks and adjustments have been performed before tak ing any patient exposures 2 1 Removing and attaching the fixed sensor head Removing the se...

Page 93: ...he 4mm allen screw and slide the cover from its position NOTE In case the x ray is a pan ceph unit with two fixed sensor heads the cover is attached to two attachment pins Unscrew the two attachment s...

Page 94: ...achment screw with the 3mm allen key Fig 4 1 and remove the lock disc from the adapter Fig 4 2 Figure 4 Loosen the button axle attachment screw and push the button axle inwards and remove the sen sor...

Page 95: ...panoramic x ray E 7 Technical Manual Attaching the fixed sensor head to the adapter Push the sensor head to its adapter Figure 6 Place the lock disc to the adapter Fig 7 1 and tighten the attachment...

Page 96: ...owards the lock disk Make sure that the head of the axle goes into the hole on the lock disc and tighten the attachment screw with 3mm allen key Figure 8 To remove the sensor head clearance tighten th...

Page 97: ...l cepha lostat equipped units have two fixed sensor heads Unscrew the bottom cover plate attachment screw with the 4mm allen key and remove the cover plate Figure 10 Turn the lock disc from above the...

Page 98: ...ser s manual or remove the fixed sensor head from its adapter refer to section Removing and attaching the fixed sensor head on page E 4 Attach the sensor alignment tool to the adapter Place the beam a...

Page 99: ...beam from the first slot can now be checked without the rotating unit moving Darken the room sufficiently so that you will be able to see the image of the radiation beam on the alignment tool it is f...

Page 100: ...s beam is not aligned correctly refer to section Radiation beam adjustment on page E 14 for information on how to align the beam When it has been checked the number 2 and number 3 slots must be checke...

Page 101: ...nd if necessary adjusted exit the service mode and take a ball phantom exposure to check the position of the patient positioning mechanism see section PATIENT POSITIONING MECHANISM on page E 27 Primar...

Page 102: ...or not ver tical on page E 16 and Primary slot adjustment radiation beam too far to the right or left on page E 17 if needed Adjusting the sensor head position In case the sensor head is attached to t...

Page 103: ...NT Planmeca Proline CC panoramic x ray E 15 Technical Manual Adjust the head support angle with the two screws use 2 5mm allen key located on the left side of the mechanism see Fig 19 on page E 14 and...

Page 104: ...ry slot plate or slot mechanism will automatically move all the slots If any adjustments are necessary you will probably find that adjusting the first slot is all that is needed to cor rectly align al...

Page 105: ...of the slot that you are checking appears on the primary slot display and starts to flash You are now in the primary slot calibration mode For example if you have just checked the position of the bea...

Page 106: ...adjust the beam far enough to the left using the method described above you may have to move the metal tab on the draw nut Loosen the securing screw rotate the tab slightly and then tighten the screw...

Page 107: ...ion binning With high resolution select a kilovolt value of 60 and a milliampere value of 10 With enhanced resolution select 60 kV and 7 mA and with normal resolution select 60 kV and 5 mA Note that t...

Page 108: ...head Select Proline from the Settings Type pulldown menu Figure 29 The calibration must be performed with 2x2 high resolution 3x3 enhanced resolution and 4x4 normal resolution binning Select the binn...

Page 109: ...ON Figure 32 The pmpcal2 window with text Waiting appears Figure 33 Press the ready key to drive the x ray to the exposure position The text Exposure appears Figure 34 Take an exposure After the expo...

Page 110: ...e pmpcal2 window with text Waiting appears Figure 37 Press the ready key to drive the x ray to the exposure position The text Exposure appears Figure 38 Take an exposure The sensor head is now calibra...

Page 111: ...indow with text Waiting appears Figure 41 Touch the ready field to drive the x ray to the exposure position The text Exposure appears Figure 42 Take an exposure The calibration block image should be e...

Page 112: ...the bottom of the window Figure 43 The message window shown below appears Confirm the selection by clicking Yes or cancel the selection by clicking No While marking the row bad the sensor is simultan...

Page 113: ...into the patient positioning mechanism Position the layer light beam so that it is on the black reference line on the side of the ball phantom Select the standard pano ramic exposure mode and Select...

Page 114: ...s on the left and right sides should appear symmetrically If the distance from the center of the middle ball to the center of the tenth ball on the right side differs more than 2mm from the correspond...

Page 115: ...echanism to 00 Enter the service mode Select a kilovolt value of 60 and a milliampere value of 2 Note that it is only possible to select this low mA value in the service mode Exit the service mode Dri...

Page 116: ...refer ence distance as follows Click the CAL button and then draw a long horizontal line to the image by clicking the start point releasing the mouse button and clicking the end point The Reference d...

Page 117: ...tion on page E 31 Figure 52 If the distance from the middle ball to the center of the tenth ball on the left hand side is less than 118mm and on the right hand side more than 122mm then the patient po...

Page 118: ...forwards Fig 54 Figure 54 If the distances from the middle ball to the center of the tenth ball on both the right and left are less than 118mm then the patient positioning mechanism is too far forward...

Page 119: ...come on Start to take a test exposure by pressing and holding down exposure button on the remote con trol Stop pressing the exposure button about halfway through the exposure cycle so that the rotati...

Page 120: ...s centered Figure 58 Make sure that the y line on the ball phantom is parallel to the line on the underside of the align ment ruler Note that the line on the ball phantom and the line on the alignment...

Page 121: ...ght will come on Start to take a test exposure by pressing and holding down exposure button on the remote con trol Stop pressing the exposure button after about two seconds so that the rotating unit s...

Page 122: ...ent positioning mechanism until the line on the ball phantom lines up with the line on the alignment ruler The position of the mechanism will appear on the display Press the CTL key The indicator ligh...

Page 123: ...ady the indicator light will come on Start to take a test exposure by pressing and holding down exposure button on the remote con trol Stop pressing the exposure button after about 16 seconds so that...

Page 124: ...the same in both the 180 and 0 positions 4 3 Adjusting the position of the sensor head NOTE This section applies to panoramic units without cephalostat and pan ceph units with one sensor head i e sen...

Page 125: ...of the sensor head NOTE This section applies to pan ceph units with two fixed sensor heads The panoramic position of the sensor head can be slightly adjusted by adjusting the optical sen sor position...

Page 126: ...according to the instructions given in section Checking the lights on page D 19 If necessary adjust the positioning of the lights according to the instructions given in section Positioning light adju...

Page 127: ...n key to enter the ceph mode if you are not already in it The rotat ing unit will move automatically to the correct position for taking cephalometric exposures The latest used image area will be autom...

Page 128: ...g the second primary slot Remove the second primary slot from the cephalostat head support as follows Unscrew the pri mary slot cover attachment screw with the 4mm allen key and remove the slot cover...

Page 129: ...the covers Unscrew the bottom cover plate attachment screw with the 4mm allen key and remove the cover plate Figure 70 Turn the lock disc from above the locking plate and push in the quick connector...

Page 130: ...lanmeca Proline CC panoramic x ray Technical Manual Slide the cover from its position Figure 72 Removing and attaching the fixed sensor head Unscrew the bottom cover plate attachment screw with the 4m...

Page 131: ...roline CC panoramic x ray E 43 Technical Manual Unscrew the attachment screw of the adapter cover and slide the cover from its position Figure 74 Unscrew the upper cover attachment screw with the 4mm...

Page 132: ...ADJUSTMENT E 44 Planmeca Proline CC panoramic x ray Technical Manual Loosen the four screws located on the lock disc Figure 76 Loosen the lock disc attachment screw with the 3mm allen key and remove t...

Page 133: ...ramic x ray E 45 Technical Manual Loosen the button axle attachment screw with the 3mm allen key and push the button axle inwards Figure 78 Remove the sensor head from its adapter Figure 79 The sensor...

Page 134: ...check the sen sor head position i e the sensor alignment tool position see Fig 81 on page E 47 In case it is not perpendicular to the head support the angle of the quick connector mechanism must be ad...

Page 135: ...ramic x ray E 47 Technical Manual Adjust the head support angle with the two screws located on the left side of the mechanism use 2 5mm allen key see Fig 81 so that the sensor alignment tool is perpen...

Page 136: ...mode Press the collimator selection key twice to skip passed the two panoramic collimator slots The letter C will appear on the display This selection is used to check the position of the left side of...

Page 137: ...ition on page E 51 Figure 83 Press the primary selection key once The letter d will appear on the display Stand behind the tube head and protect yourself from radiation Press and hold down the expo su...

Page 138: ...ol If it does not refer to Radiation beam adjustment on page E 14 The adjustment is per formed in the same way as when adjusting the standard panoramic slot Figure 86 Move the beam alignment tool to t...

Page 139: ...screw clockwise with the 6mm allen key to the left Figure 87 If the cephalostat arm position adjustment does not enough correct the beam alignment the position of the latch of the rotating unit lockin...

Page 140: ...ht hand ear post holder near the sensor head Figure 89 Make sure that the second primary slot is in its position Press the ceph mode selection key to enter the ceph mode if you are not already in it S...

Page 141: ...alibrating the sensor head Select Proline from the Settings Type pulldown menu Figure 91 The calibration must be performed with both 3x3 enhanced resolution and 4x4 normal resolu tion binning Select t...

Page 142: ...oramic x ray Technical Manual The text Exposure appears Figure 94 Take an exposure The sensor head is now calibrated After the exposure has been taken the image is shown in the Dimax2Tool window The t...

Page 143: ...ht left arrow keys and the left edge with the up down keys Figure 96 While editing the shape of the triangle the sensor is simultaneously recalibrated If the evenly shaped triangle can not be reached...

Page 144: ...rt position on page E 59 Editing the calibration image In case the calibration image contains horizontal stripes the image can be edited i e the selected row can be removed by marking it as bad You ca...

Page 145: ...mouse button Taking an ear posts exposure You can now check the adjustments by taking an ear posts exposure either as described in sec tion Checking the head support position on page E 59 or using the...

Page 146: ...see the images of a metal ball and a metal ring The must be concentric or if not exactly concentric there must be a small gap between the edge of the ball and the inner edge of the circle If the ball...

Page 147: ...into their holders if they are not already installed Figure 106 Embedded in the end of the left V or L ear post there is a metal ball and embedded in the end of the right ear post O or R is a metal ri...

Page 148: ...halostat head support Make sure that the locking screw of the adjustment flange is loosened Fig 108 1 Adjust the head support position according to the Fig 108 Rotate the head support around its verti...

Page 149: ...108 below Figure 108 Fasten the loosened screws and replace the covers NOTE CHECK THE RADIATION BEAM ALIGNMENT ACCORDING TO THE INSTRUCTIONS GIVEN IN SECTION Checking the cephalometric beam alignment...

Page 150: ...page B 6 The radi ation beam can now be checked without the sensor head moving Press the CTL key Press and hold down the primary slot key until the number on the primary slot display starts to flash Y...

Page 151: ...ourself from radiation Press and hold down the expo sure button The image of the radiation beam will appear on the alignment tool The beam image should appear within the borders of the rectangle marke...

Page 152: ...Loosen all the three screws located on the side of second primary slot with the 4mm allen key Figure 111 Move the second primary slot in vertical direction until the slot is correctly positioned Tigh...

Page 153: ...d use the 2 5mm allen key Figure 113 Second primary slot too far to the right or left Loosen the attachment screws of second primary slot with the 4mm allen key and move the slot in horizontal directi...

Page 154: ...image NOTE The Image area shifting is possible from software versions PK 5 12 and PG 5 12 Upgrade the software if needed 7 1 Adjusting the position of the frame cover fastening flat spring Remove the...

Page 155: ...ray E 67 Technical Manual The frame cover fastening flat spring must be on the same level as the trail holder see figure below 1 If needed loosen the attachment screws 2 and move the fastening flat s...

Page 156: ...below The image area is shifted in the service mode as follows Enter the service mode Press the CTL key and simultaneously press and hold down the cepha lometric mode selection CEPH key until the temp...

Page 157: ...1 Change the parameter value with the up down keys To accept the parameter value press the Ready key To exit the service mode press the CEPH key briefly You have to adjust the cephalometric beam after...

Page 158: ...Chapter E DIMAX3 DIGITAL SYSTEM ADJUSTMENT E 70 Planmeca Proline CC panoramic x ray Technical Manual...

Page 159: ...e cleaned with a soft cloth damped in a mild cleaning solution 1 2 Operator s checks Exposure indicators Confirm that the exposure indicator lights turn on in the control panel and in the remote contr...

Page 160: ...m bottom cover is to be removed The generator processor board connectors P2 and P13 are disconnected from their connectors and the PM 2002 CC Panoramic X ray Calibra tion unit order No 50980 is connec...

Page 161: ...t Select for mA value measurement and select x ray equipment mA values from 2 mA to 12 mA selected kV value has no effect but 60 kV is recommended to avoid unnecessary radiation press the exposure swi...

Page 162: ...hat within 10 If not the generator processor must be replaced and most likely also the keyboard processor That is because the processor clocks are synchro nized to each other and variation in exposure...

Page 163: ...sons for blow Mains wiring short circuit after fuses Filter defective Bad fuse or wrong rating Indication No power or action in the unit Analysis Mains voltage found at wall outlet but not at the low...

Page 164: ...d Analysis If lamp is OK the wiring is defective if the fuse still disconnects Low voltage power supply fuse F3 Location On the circuit board near connector P1 Description Multifuse MF R300 Function T...

Page 165: ...tors back one by one and try if the fuse blows If it blows follow the last connected wire and find the short circuiting parts Keyboard display board fuse F1 Location On the circuit board Description 5...

Page 166: ...g Indication Er 32 at beginning of exposure Analysis Replace fuse and try an exposure If it blows again the power generator is defective Tube power generator board fuse F4 and F5 Location On the circu...

Page 167: ...rt in the mains wiring from the filter to the loose connector P3 or the mains filter is defective c With power off open the lid on top of the upper fixed part if it was not already open connect connec...

Page 168: ...board If the fuses hold when powered on take step 11 If not there is a short circuit in the cable harness from the keyboard processor board to the keyboard display board Replace the cable harness j Po...

Page 169: ...it is sub stituted After detecting this kind of a situation the substituted information must be corrected by resetting the above listed parameters to actual ones CAUTION There are two parameters that...

Page 170: ...If error code appears see error code explana tions No error code Motor or Generator processor PCB defective or one cable loose Check the connections and or replace the Generator processor PCB or repl...

Page 171: ...ASON CORRECTIVE ACTION According to speed of the rotation step motors may produce normal trembling Visible trembling during rotation is abnormal It is caused either by rotation movement or cassette mo...

Page 172: ...lanations Motor or PCB defective or motor cable loose Motor stops stalls Gear assembly damaged One of the connectors loose Motor drawing wheel glides Linear bearing gets stuck Cassette carriage gets s...

Page 173: ...utch between drawing screw and step motor is loose Thread of drawing nut damaged Primary slot carriage stuck to guid ance wheel Drawing nut unscrewed from draw ing screw SYMPTOM POSSIBLE REASON CORREC...

Page 174: ...stalling the reference Hall sensor or keyboard processor PCB or that the accumulator is empty SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Motor is not running Keyboard out of order PCB out of order or c...

Page 175: ...oose PCB out of order or connector loose Motor starts but supports immobile Pin loose Drawing nut glides on motor axle Thread of drawing nut damaged SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Temple su...

Page 176: ...ding wheels glides Counterweight or Z carriage has stuck Transportation pins or locking screw of counterweight not removed Bearings of drawing bending wheels or bending wheels of Z car riage damaged C...

Page 177: ...VE ACTION Mechanism does not observe either of the limits Hall sensor does not function Mechanism does not observe one of the limits One of the impulse magnets too far from the Hall sensor installed t...

Page 178: ...t the radiation beam goes trough the secondary slot Secondary slot moved Wrong film intensifying film combi nation SYMPTOM POSSIBLE REASON CORRECTIVE ACTION Horizontal stripes From developing machine...

Page 179: ...te head Fig 1 2 1 3 Cassette carriage back cover Remove the secondary slot cover Remove the back cover of the cassette head by unscrewing the two fixing screws behind the cover of the secondary slot F...

Page 180: ...le as it falls only to the collimator 1 5 Lower shelf cover a Drive the head support to open position b Drive the positioning mechanism to outmost position c Remove the chin rest adaptor d Remove the...

Page 181: ...its holders c Remove the loading spring d Remove the connector e Remove the phillips screw from the end of the axle f Remove the motor gear package g Remove the spring nipple and plastic bushing from...

Page 182: ...ors c Remove the handles d Remove the attaching bolts of the positioning mechanism e Remove the attaching mechanism Patient positioning mechanism motor a Remove the panduit beside the patient position...

Page 183: ...will be lost Some of the information can be reprogrammed Information what will be lost Exposure factors memory Exposure count memory Error history memory If possible at least the exposure count memory...

Page 184: ...er shelf b Unscrew two fixing screws c Remove the connector d After installing new PCB check the limits and adjust if necessary 3 7 Primary position detector a Remove the front cover of tube head b Un...

Page 185: ...t from the X ray unit Then position the new tube head to the X ray unit g Reconnect all the cables except fan cables you don t need to replace the covers yet h Initialize the tube head as described in...

Page 186: ...Chapter H PARTS REPLACEMENT REPAIR H 8 Planmeca Proline CC panoramic x ray Technical Manual...

Page 187: ...t of the Z carriage upper support arm assembly supports the rotating unit and contains mechanics determining the kinematics of the rotation movement Low power supply with mains filter is also placed i...

Page 188: ...out the excursion The geometry of the driving groove of the block Fig 3 4 is as follows The groove has the shape of a curve of a circle symmetrically to both directions from the center the driving gro...

Page 189: ...B during the rotating cycle Apart from point B the path of the rotating movement is also determined by drive guide point C On the main block Fig 2 4 there is a U groove and a guide wheel Fig 2 5 rolls...

Page 190: ...hed with bearings and axles Fig 3 3 and 4 to the frame The panoramic carriage is locked to the frame The cassette holder Fig 3 5 is attached with linear bearings to the carriage through axle Fig 3 6 a...

Page 191: ...plate filters the harmful soft radiation In the outer part of the collimator tube there is a second inner primary slot Fig 4 2 which reduces secondary radiation scattering from the inner parts of the...

Page 192: ...a bar attached to the installation plate Fig 5 1 The microprocessor controls the linear move ment The cranks Fig 5 8 of the temple supports are attached with bearings to the frame Fig 5 6 so that the...

Page 193: ...other is freely assembled with bearings This means that one of the two cables Fig 6 4 moves the Z carriage while the other cable only partially carries the weight of the Z carriage One cable would be...

Page 194: ...t be switched off and a 10 second time must be allowed to the capacitors to discharge Other wise damage can be caused to the circuit boards CAUTION To avoid damage caused by static discharge always di...

Page 195: ...es of the faulty circuit board Voltage selection The jumper can be installed into four positions to adjust the operating voltage range 100 110 220 240 V The equipment operates at this voltage 10 with...

Page 196: ...wo coils with two wires to each and the current is flowing through the coils in both directions in turn with a phase difference that causes the rotation Now if the stepper motor is wrongly connected o...

Page 197: ...rammed during the alignment procedure The position of the sharp layer relative to the motor movement range varies and is not the same for all equipment For this reason the movement is not always from...

Page 198: ...t the right position of the secondary aperture when in cephalostatic mode Primary aperture motor This motor is at the inner side of the tube head fixed to the collimator It changes the primary apertur...

Page 199: ...g joint goes only seven wires that carry all the power and information that is needed The accurate information about each wire or cable harness can be found from this wiring diagram or from the separa...

Page 200: ...ates normally if the 33 VDC remains between 26 VDC and 39 VDC thus allowing a good tolerance for the mains voltage variations and voltage losses in the cables The layer positioning light having such a...

Page 201: ...5 V P LRAJ Layer motor reference sensor input 0 5 V P Operating voltage to the sensors 5V D Keyboard processor low voltage power supply GND Ground wire 0 D VCC 33 V operating voltage to keyboard proc...

Page 202: ...Chapter I FUNCTIONAL DESCRIPTION I 16 Planmeca Proline CC panoramic x ray Technical Manual...

Page 203: ...Planmeca Proline CC panoramic x ray J 1 Chapter Technical Manual J SCHEMATICS DIAGRAMS...

Page 204: ...Chapter J SCHEMATICS DIAGRAMS J 2 Planmeca Proline CC panoramic x ray Technical Manual...

Page 205: ...4 P1 P2 P3 105 10 05 LOW VOLTAGE POWER 1 RED 2 BLK 3 BLUE 4 GRN 5 YELL 6 WHT 1 BLK 2 WHT 3 RED 4 YELL 5 BLU 6 n c WHT YELL GRN BLU BLK RED BLU RED YELL GRN BLU RED YELL GRN 1 SHIELD 2 BRN 3 WHT 3 WHT...

Page 206: ......

Page 207: ...PLANMECA OY Asentajankatu 6 00880 Helsinki Finland tel 358 20 7795 500 fax 358 20 7795 555 e mail sales planmeca com www planmeca com www planmeca com...

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