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SW4000 USER’S MANUAL

VER5.13 3

Chapter 1 Brief Introduction

1.1

Front Panel

SW4000-2:

SW4000-3:.

Axis

Selection

INC/ABS

Switch

SDM
Switch

ARC Type

Y-Zero

5

5

6

6

7

7

8

8

1

1

2

2

3

3

4

4

X-Zero

X/Y-window

Lathe
Function

Temparary
Quit

Enter

Centrial
Finding

Clearing

AC

π

-1

N

O

ENTER

Shrinkage

RI
Finding

Inch/Metric
Switch

Calculator

Item

Selection

Shift

Slope

ARC

BHC

BHL

Message-

window

SW4000

ar

ar

Axis

Selection

INC/ABS

Switch

SDM
Switch

ARC Type

Z-Zero

Y-Zero

5

5

6

6

7

7

8

8

1

1

2

2

3

3

4

4

X-Zero

X/Y/Z-
window

Lathe
Function

Temparary
Quit

Enter

Centrial
Finding

Clearing

AC

π

-1

N

O

ENTER

Shrinkage

RI
Finding

Inch/Metric

Switch

Calculator

Item

Selection

Shift

Slope

ARC

BHC

BHL

Message-

window

SW4000

ar

ar

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2
3
4
5
6
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Summary of Contents for SW4000

Page 1: ...INSTRUCTION MANUAL SW4000 Carmar Digital Readout SW4000...

Page 2: ...3 2 Preset datum of SDM Coordinate 20 Chapter 4 SPECIAL FUNCTION 22 4 1 Bolt Hole Circle 22 4 2 Bolt Hole Line 24 4 3 ARC Processing 26 4 4 Slope Processing 30 4 5 Auto Edge Detection 33 Chapter 5 ED...

Page 3: ...58 7 9 Setting the EDM Mode 59 7 11 Enable Disable ERROR Signal 60 7 12 Setting Shrinkage Ratio 61 7 13 Enable Disable EDM Depth Compensation 61 7 14 Setting the Slope Machining Parameter 62 7 15 Sett...

Page 4: ...Clearing AC 1 N O ENTER Shrinkage RI Finding Inch Metric Switch Calculator Item Selection Shift Slope ARC BHC BHL Message window SW4000 ar ar Axis Selection INC ABS Switch SDM Switch ARC Type Z Zero...

Page 5: ...C Y X Z 7 1 2 0 4 INCH MM RI 1 H 1 Tan 9 8 5 6 1 Cos N 2 3 O 1 Sin 1 Axis Selection INC ABS Switch SDM Switch Z Zero Y Zero X Zero X Y Z window Temparary Quit Enter Centrial Finding Clearing Shrinkage...

Page 6: ...Enter number 10 Decimal Point Enter decimal point 11 Sign Enter sign 12 ENTER Enter Confirm operation 13 AC Clearing Cancel incorrect operation 14 X Y Temporary Quit 1 Leave processing temporarily to...

Page 7: ...rocessing X X 25 BHC Process holes displayed equally on a circle 26 BHL Process holes displayed equally on a line 27 ARC Simple R cutting function X 28 SLOPE Process a slope X 29 Y X Lathe Function En...

Page 8: ...IN IN PIN NAME 2 3 1 NC 5 4 GND NC BLK YEL RED ORG BRW BRW COLOR 2 NC 7 FG 2 1 PIN TXD NC NAME 5 6 4 3 5V RI B A 5 RI 1 OV 4 3 1 2 B A 5V 0V SHILD WIRE YEL RED ORG YEL BLK 5 4 3 RI B A 1 2 5V 0V ORG...

Page 9: ...rallel with the operator Y axis is perpendicular to X axis Z axis is perpendicular to horizontal plane Positive direction of axis is set as the figure It also can be changed as customer The value of o...

Page 10: ...function of searching the Reference point RI of the linear scale or special function BHC BHL ARC SLOPE PROCESSING and EDM function DRO is not in the normal display state 2 2 Zeroing Function Zero the...

Page 11: ...value to the maximum value which could be displayed in the designated window Example Machine the work piece from the figure a to figure b and the plane C is the datum and counting direction is right...

Page 12: ...ile axis is encoder NOTE If in imperial the LED of INCH is on and in metric unit the LED of NCH is off 2 5 Mid point Calculation Function Set the center of work piece as datum by halving the displayed...

Page 13: ...S A unshrinkage shrinking 1 DRO returns normal display state 2 Press and don t release The Y window displays the current shrinkage ratio the message window displays SURE AGN which means you need to co...

Page 14: ...S Press ABS INC SDM INC Press ABS INC to enter ABS or INC If in ABS press ABS INC again SDM ABS Press ABS INC to enter ABS or INC If in INC press ABS INC again INC SDM Press 999 0 ABS SDM Press 999 0...

Page 15: ...at plane D 4 Move the machine table until the lathe tool is aligned with plane C press to change SDM to SDM 001 and then press to zero X axis and the SDM 001 with the datum plane C is set 5 Move the m...

Page 16: ...of search RI STEPS 1 DRO is set in ABS coordinate 2 Press RI then the message window displays SELAXIS 3 Select the axis which need search RI For instance select Y axis then press Y FD Y REF is displa...

Page 17: ...f phase A and phase B of the linear scale changes at the same time the message window will display E2 if the linear scale runs too fast the window will display E3 if these two conditions occur simulta...

Page 18: ...lathe function and the LED turns off A If in normal display state the value of the position is as the right B In lathe mode 1 the DRO will display as the following X window display value value of X ax...

Page 19: ...datum is the center point O the point E F G H needed processing are set as datum of SDM 000 SDM 003 Two ways to set SDM coordinates 1 Zeroing at the current point 2 Presetting datum of SDM coordinate...

Page 20: ...ays as the right Press 5 Set the point H as the origin of SDM 003 In SDM 003 align the lathe tool with point H and zero X axis Y axis DRO displays as the right Press 6 Machine the work piece according...

Page 21: ...the position of point O as 60 45 which means the point F is the datum of SDM 001 C Enter SDM 002 and set the position of point O as 60 45 which means the point G is the datum of SDM 002 D Enter SDM 00...

Page 22: ...osition of point F is 60 45 press X 6 0 ENTER in turn Y 4 5 ENTER in turn 5 Set point G as the datum of SDM 002 Enter SDM 002 The position of G is 60 45 press X 6 0 ENTER in turn Y 4 5 ENTER in turn 6...

Page 23: ...rst hole on the circle END ANGLE Ending angle that the center of the last hole on the circle HOLE NUM Hole number DIRECT Angle direction Angle has two directions counterclockwise and clockwise 0 indic...

Page 24: ...us message window displays RADIUS Press 2 0 ENTER in turn NOTE If 0 is inputted as the radius the DRO will be requested to input again If incorrect parameter has been input and you haven t pressed ENT...

Page 25: ...ayed in X window and Y window It is the position of the second hole NOTE Press or to change holes number 10 Process the holes 3rd 6th in the same way 11 After processing all holes press to return norm...

Page 26: ...he first hole and zero X axis Y axis 2 Press to enter BOLT HOLE LINE function If all parameters have been entered press ENTER to start processing directly 3 Input line distance Y window displays the f...

Page 27: ...nishing processing NOTE In the course of BHL processing you can press three axes display or X Y two axes display to leave this function temporarily and return normal display of X Y Z axis in order to...

Page 28: ...g cutter when process XY plane Enter the following data for ARC processing TYPE 1 8 Mode of the ARC processing T TOOL T TOOL Selection between T TOOL T TOOL This parameter is only for XY plane RADIUS...

Page 29: ...1 two axes display or N 1 three axes display to switch plane among XY plane YZ plane and ZX plane 5 Select processing mode Message window displays TYPE 1 8 and Y window displays the former processing...

Page 30: ...d point and repeat the same step Process in this way until the message window displays POIN 74 Pressing or can select processing point 11 Press to exit ARC processing after machining is over NOTE 1 In...

Page 31: ...xis 3 In machining process message window displays simulate height of Z axis which indicates simulate height of Z axis while machining As right figure while machining XZ plane X window display positio...

Page 32: ...he slope AB as the figure The parameters are as following INCLE XZ INCL ANG 45 MAX CUT 1 2mm STEPS 1 Set display unit to metric Set the SLOP MODE 1 in initial system settings Note If the third paramet...

Page 33: ...th Z axis please press or to simulate position of Z axis simulate moving to the former process point and simulate moving to the next process point Steps 1 Set Z axis dial in internal system setup 2 Be...

Page 34: ...by using the linear scale installed at X axis STEPS 1 Set display unit to metric 2 Press three axes display or X Y two axes display to enter AUTO EDGE DETECTION Message window displays SEL AXIS Y wind...

Page 35: ...ther edge The X window will show the length of the work piece with 65 000 7 Press 1 2 to exit this function Move the EDGE DETECTOR until the X window displays 0 000 which means that this position is t...

Page 36: ...depth is minus Exit EDM after machine first hole Z axis direction 1 X 2 No minus depth X 3 X X 4 X 5 X X 6 No plus depth X 7 X Positive direction of Z axis is down except mode 6 which means the displa...

Page 37: ...tion can be set in parameter setting and electrode compensation should be taken into consideration during machining Example EDM depth EDM DEEP 156 1mm Fireproof height EDM HOME 3 0mm Electrode compens...

Page 38: ...M HOME 5mm EDM COMP 0 1 mm STEPS 1 Set the following parameters in initial system settings EDM MODE is set as 1 RELY MODE is set as 0 DEEP COMP is set as 1 which means the DEEP COMP is active 2 Return...

Page 39: ...n normal display state when the electrode withdraws higher than the fireproof height The DRO will exit EDM automatically if the electrode doesn t withdraw in 25 seconds The LED of will flash if EDM CO...

Page 40: ...ow displays the current position of the electrode Message window displays EDM RUN 6 When Z axis displays the value EDM DEEP 20 000 the buzzer sounds message window displays BACKWARD Then the machining...

Page 41: ...irection and machining direction is down The electrode waste is very small and negligible Process six holes in one work piece as figure f Z axis direction is down Parameters are as following A EDM DEE...

Page 42: ...EDM when machining completes Press to exit EDM during machining Note The LED for flashes during machining if DEEP COMP is enabled 5 2 4 Example for Mode 3 Compared with Mode 1 Mode 3 hasn t the funct...

Page 43: ...window displays the former machined depth Press to process next hole by repeating the steps 5 6 if the electrode withdraws above datum 7 Machining is finished and then electrode goes back to a certai...

Page 44: ...ndow displays EDM RUN 6 When the Z window displays the value EDM DEEP 20 000 the buzzer sounds and the message window display BACKWARD Then the machining stops and the electrode withdraw During withdr...

Page 45: ...e to next hole to machining another hole without pressing Mode 6 can process multiple holes quickly Running conditions for MODE 6 The DRO must be connected with the sensor of an electric edge detector...

Page 46: ...the electrode X window displays the preset value EDM DEEP EDM COMP Y window displays the formerly preset depth If the electrode doesn t exit in 25 seconds the DRO will machine another hole by repeatin...

Page 47: ...ess X window displays the expectant EDM DEEP 20 100 Y window displays the current machined depth Z window displays the current position of the electrode Message window displays EDM RUN 5 When Z window...

Page 48: ...set the message window will display HOLE 1 Move the machine table until 0 000 displays in X Y window it is the position of point A And then press to enter EDM function to process hole A After hole A i...

Page 49: ...displays in X Y window it is the position of centre of the first hole And then press to enter EDM function to process hole 1 After hole 1 is machined DRO returns BHC 6 Press hole 2 Press and the messa...

Page 50: ...gain 2 Error would occur when calculating incorrectly such as 0 is used as divisor or proceeding arcsine when absolute value is more than 1 In this case the message window will display ERR You can can...

Page 51: ...rrent Display Value in Window to Calculator In calculator state Press X to transfer the display value in X window to calculator Press Y to transfer the display value in Y window to calculator Press Z...

Page 52: ...tting the slope machining mode LATH MODE Setting the lathe mode RI MODE Setting RI mode AUTO SCH Detecting the edge automatically or not AXIS TYPE Setting the type of axis STEP MODE Select the step mo...

Page 53: ...selection and exit this item Press AC to cancel your operation and exit this item 7 3 Setting Positive Direction for Counter If the linear scale is installed as the figure facing operators Direction 0...

Page 54: ...or is defined as linear error For example the scale valid length is 400mm if the measure value is 400mm and the standard value is 400 040mm There is a L of 40 m If 40 m is distributed around the scale...

Page 55: ...ress Y to select Y axis Data in Y window flashes which indicating that you can input the linear error compensation for Y axis Press Z to select Z axis Data in Z window flashes which indicating that yo...

Page 56: ...SW4000 USER S MANUAL VER5 13 55 7 5 Toggle Between R D Display Mode...

Page 57: ...mode D where the display value equals the double actual measurement Message window displays SEL AXIS which indicates the next step is to select axis 3 Select axis Press X to change the R D mode of X a...

Page 58: ...20 m 50 m The resolution must be set to match the linear scale This parameter is set by erector operator had better not change it Default resolution 5 m Set the resolution of X axis Y axis Z axis as 1...

Page 59: ...EDM Relay interface has three pins common normal close and normal open SW4000E provides four Relay modes Operator can set it according to your circuit Normal close and common pin RELAY MODE Power ON E...

Page 60: ...n press or until message window displays EDM MODE 2 Press ENTER then Y window displays the former EDM mode 3 Press 3 to change the mode Press the number key which you want to set the mode 4 Press ENTE...

Page 61: ...he counting signal is normal or not It can display the ERROR information if some error occurs in counting signal User can enable or disable this function 0 means no error information will be displayed...

Page 62: ...n Y window displays the former shrinkage ratio and message window displays SHRINK 3 Input shrinkage ratio Press 0 9 7 5 in turn If incorrect data has been input press AC to cancel and input again 4 Pr...

Page 63: ...f second axis Z STEP in one plane for XY plane set the step of Y axis for YZ plane and XZ plane set the step of Z axis B Set MAX CUT Default setting the step of the second axis Z STEP Set the slope ma...

Page 64: ...ENTER then the Y window displays the former lathe mode 3 Set the new lathe mode Press 1 Note press 2 or 1 or 0 to change the lathe mode 4 Press ENTER to confirm your change and exit LATHMODE 7 16 Sett...

Page 65: ...xit RI MODE setup 7 17 Enable Disable Edge Detection Function SW4000 series DRO can zero Z axis display value in normal display state when an external signal is detected if edge detection is enabled 0...

Page 66: ...isplays AXIS TYPE 2 Press ENTER X Y Z window displays the former type LINEA means linear scale ENCODE means rotary encoder Message window displays SEL AXIS which means the next step is to select axis...

Page 67: ...exit STEP MODE Press AC to cancel your new set and exit 7 20 Angle Display Mode SW4000 provides 3 angle display modes In Mode 1 the angle is in the range of 0 to 360 in mode 2 the angle is in the rang...

Page 68: ...r until the message window display ANGE TYPE 2 Press ENTER Y window display the former setup Z window display the former angle mode is DD 3 Set the angle display mode as MODE1 Press 1 Y window display...

Page 69: ...9 9 ENTER in turn to load default value The message window displays WAITING which means the clearing is going on 4 Return normal display state after loading default setup is finished The default setu...

Page 70: ...SW4000 USER S MANUAL VER5 13 69 Angle display type is 0 DD ARC machining parameter is Z step...

Page 71: ...the and DRO are well grounded Display value is doubled A Improper resolution B Display mode D A Set proper resolution B Set display mode R No counting A Poor contact of scale B No scale signal output...

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