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Krone Comprima F 125 XC-1, Operating Instructions Manual

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Krone Comprima F 125 XC-1 Operating Instructions Manual Download Page 192

Maintenance

 

 

192 

Readjusting Brake Linkage 

 

 

Note 

Each time before the brake linkage (2a, 2b) is readjusted, the thickness of the lining on the 
brake shoes must be checked. The thickness of the lining must still be at least 2 mm. 

 
1.  Disconnect the brake linkage (2b) from the brake lever (4) 
2.  Loosen the counter nuts (1) on the brake linkage (2a) 
3.  Turn the brake linkage (2a) until the brake lever path a1 is about 30 mm on activation 
 

 

Note 

The compensation lever (11) must be flush both in the oblong hole (I), and in the upper part (II) 
of the support (12) for all settings. 

 
4.  Disconnect the brake linkage (2a) from the brake lever (5) 
5.  Then mount the brake linkage (2b) on the brake lever (4) again (note the length of the brake 

lever (RL)) 

6.  Loosen the counter nuts (3) on the brake linkage (2b) 
7.  Turn the brake linkage (2b) until the brake lever path a2 is about 30 mm on activation  
8.  Then mount the brake linkage (2a) on the brake lever (5) again (Observe the brake lever 

length (RL)) 

9.  Activate the brake. To do so, the cylinder stroke X must be between 25 mm and 50 mm 
 

 

Note 

If the cylinder stroke X is too great, readjust the brake linkage (2a, 2b) (increase the length of 
the brake linkage). 

 
After the brake linkage (2a, 2b) has been readjusted, check whether  
• 

the wheels turn freely when the brake is released. If they do not, the brake linkage (2a, 2b) 
must be readjusted (shorten the brake linkage), 

• 

the threading overhang (6) of the brake linkage (2a, 2b) on the clevises must be min.=0 
mm.  
If the threading overhang (6) (min. = 0 mm) cannot be reached, the brake lever (4, 5) should 
be moved on the brake shafts against the operating direction (7). 

10.  Tighten counter nuts (1,3) on the brake linkages (2a,2b). 

 

 

Note 

Before placing the brake into service again, check the safety equipment for functionality. 

 

Pos: 47.65 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @  @ 1 

Summary of Contents for Comprima F 125 XC-1

Page 1: ...nd baler Comprima F 125 1 Comprima F 155 1 Comprima V 150 1 Comprima V 180 1 Comprima F 125 XC 1 Comprima F 155 XC 1 Comprima V 150 XC 1 Comprima V 180 XC 1 Comprima V 210 XC 1 from serial no 962 747 Order no 150 000 858 00 en 30 05 2017 ...

Page 2: ...omprima F 155 XC 1 Comprima V 150 1 Comprima V 150 XC 1 Comprima V 180 1 Comprima V 180 XC 1 Comprima V 210 XC 1 to which this declaration refers is in compliance with the following relevant provisions of EC Directive 2006 42 CE machines EU Directive 2014 30 EU EMC Within the meaning of the Directive the harmonised standard EN ISO 14982 2009 was taken as a basis The signing Managing Director is au...

Page 3: ...anges to the machine 15 3 4 6 Additional equipment and spare parts 15 3 4 7 Workstations on the Machine 15 3 4 8 Operational safety Technically perfect condition 16 3 4 9 Danger zones 18 3 4 10 Keeping safety devices functional 20 3 4 11 Personal Protective Equipment 20 3 4 12 Safety signs on the machine 21 3 4 13 Traffic safety 21 3 4 14 Parking the machine safely 22 3 4 15 Consumables 22 3 4 16 ...

Page 4: ...6 3 Mounting the bale ejector 72 6 4 Adjusting the drawbar height 79 6 5 PTO shaft 81 6 5 1 Length adjustment 81 6 5 2 Mounting the PTO shaft on the machine side 82 6 5 3 Mounting the protective cap for the universal shaft of the tractor 85 6 6 Mounting Hose Support 86 6 7 Preparing the wrapping material brake 87 6 8 Checking setting the tyre pressure 87 7 Start up 88 7 1 Connect the machine to th...

Page 5: ...ection 118 9 8 1 Drive Chain for Pick up with Cam type Clutch 118 9 9 Pick up 119 9 9 1 Adjusting the working height 119 9 9 2 Adjusting the pick up height more precisely 120 9 9 3 Adjusting the bearing pressure relief for the pick up 121 9 10 Setting the crop press roller unit 122 9 11 Setting the baffle sheet 123 9 12 Cutting system 124 9 12 1 General Aspects 124 9 12 2 Cutting length 125 9 13 S...

Page 6: ...nd Setting Axial Play of Net Brake 183 11 10 Checking and Setting Deceleration of Net Brake Discs 184 11 11 Tightening torques 185 11 11 1 Metric Thread Screws with Control Thread 185 11 11 2 Metric Thread Screws with Fine Thread 186 11 11 3 Metric Thread Screws with Countersunk Head and Hexagonal Socket 186 11 11 4 Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes 187 11 12 ...

Page 7: ... to working on the hydraulic system 228 13 3 Solenoid valves 229 13 4 Replacing the hydraulic oil filter 230 13 5 Circuit Diagrams of the Hydraulic System 231 14 Malfunctions Causes and Remedies 232 14 1 General malfunctions 233 14 2 Malfunctions on the central chain lubrication system 237 14 3 Error Messages of KRONE Operation Terminal 237 15 Placing in Storage 238 15 1 At the End of the Harvest ...

Page 8: ...instructions of camera system for film tying version Pos 6 7 Überschriften Überschriften 2 U Z ZZielgruppe dieses Dokuments 187 mod_1380113123454_78 docx 1609723 2 1 2 4 Target group of this document Pos 6 8 BA Zu diesem Dokument Zielgruppe 345 mod_1434348246902_78 docx 2606935 1 This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification refer...

Page 9: ...1434979896995_78 docx 2611366 3 1 2 5 5 Scope of Document Pos 6 9 11 BA Zu diesem Dokument Umfang des Dokuments_alle Beipacks und Varianten enthalten_Text 346 mod_1434979460226_78 docx 2611335 1 In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document Pos 6 9 12 Überschriften Überschriften 3 A E D Dars...

Page 10: ... e g move from pos I to pos II X Dimensions e g B width H height L length Action step Tighten screws with torque key with specified tightening torque Direction of motion Direction of travel opened closed enlargement of display detail Framings dimension line dimension line limitation reference line for visible parts or visible mounting material Framings dimension line dimension line limitation refe...

Page 11: ...revention Caution CAUTION Type and source of hazard Effect Damage to property Measures for risk prevention Pos 6 9 21 Überschriften Zwischenüberschriften F J Hinweise mit Informationen und Empfehlungen_Zu diesem Dokument 337 mod_1430721734582_78 docx 2563548 1 Notes with information and recommendations Pos 6 9 22 BA Zu diesem Dokument Hinweise mit Informationen und Empfehlungen_Text 337 mod_143072...

Page 12: ... meter per hour m h 4 4029 Force newton N 0 2248 pound force lbf Length millimeter mm 0 03937 inch in meter m 3 2808 foot ft Power kilowatt kW 1 3410 horsepower hp Pressure kilopascal kPa 0 1450 pound per square inch psi megapascal MPa 145 0377 bar non SI bar 14 5038 Torque newton meter Nm 0 7376 pound foot or foot pound ft lbf 8 8507 pound inch or inch pound in lbf Temperature degree Celsius C Cx...

Page 13: ...built exclusively for customary use in agricultural work intended use Pos 12 3 BA Einleitung Bestimmungsgemäßer Gebrauch Nicht bestimmungsgemäß 103 mod_1332171672294_78 docx 940272 1 Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation Unauthorised modifications shall there...

Page 14: ...ime read and follow all the Basic Safety Instructions in the Safety chapter Before working also read and observe the respective sections in the operating instructions Keep the operating instructions ready to hand for the user of the machine Hand over the operating instructions to subsequent users Pos 14 5 Überschriften Überschriften 3 P T PPersonalqualifikation 187 mod_1380011550253_78 docx 160670...

Page 15: ...erational safety of the machine Thus there is a risk of serious injuries or death Structural changes and enhancements are not permitted Pos 14 14 Überschriften Überschriften 3 U Z Zusatzausrüstungen und Ersatzteile 187 mod_1380012000801_78 docx 1606819 3 1 3 4 6 Additional equipment and spare parts Pos 14 15 BA Sicherheit 1 Grundlegende Sicherheitshinweise Zusatzausrüstungen und Ersatzteile_fuer a...

Page 16: ...enance or adjustment work shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 14 23 BA Sicherheit 1 Grundlegende Sicherheitshinweise Betriebssicherheit Gefahr durch Schäden an der Maschine_fuer alle 176 mod_1372856430313_78 docx 1506618 1 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of the mach...

Page 17: ...y occur and people may be seriously injured or killed Observance of the following technical limit values is particularly important for safety Maximum permitted operating pressure of the hydraulics Maximum permitted drive speed Maximum permitted axle load axle loads Maximum permitted drawbar load Maximum permitted axle loads of the tractor Maximum permitted transport height and width Maximum permit...

Page 18: ... the intended use These safety distances must be increased depending on operating conditions and environmental conditions when required Pos 14 27 5 BA Sicherheit 1 Grundlegende Sicherheitshinweise Gefahrenbereiche_Text Abhilfe_Vorsätze BX_BP_RP_LW_Schwader_Wender_Mähwerke 453 mod_1463998103218_78 docx 3078671 1 Before working in front of or behind the tractor and in the danger zone of the machine ...

Page 19: ...r alle 453 mod_1463995368453_78 docx 3078086 1 Danger zone when drive is switched on When the drive is switched on there is a danger to life caused by rotating machine parts There must be nobody in the danger zone of the machine Before starting the machine direct all people out of the danger zone of the machine If hazardous situations arise switch off drives immediately and instruct people to leav...

Page 20: ...tzausrüstungen 453 mod_1464013064506_78 docx 3080269 3 1 3 4 11 Personal Protective Equipment Pos 14 32 BA Sicherheit 1 Grundlegende SicherheitshinweisePersönliche Schutzausrüstungen_fuer alle 494 mod_1488375125538_78 docx 3322625 1 The wearing of personal protective equipment is an important safety measure Missing or unsuitable personal protective equipment increases health risks and injuries Per...

Page 21: ...egende Sicherheitshinweise Verkehrssicherheit Gefahren beim Fahren auf Straße und Feld_anghängte Geräte 453 mod_1464014552482_78 docx 3080360 1 Danger when driving on road and field Hitched or mounted machines change the handling characteristics of the tractor The handling characteristics depend for instance on operating state and ground If changed handling characteristics are not considered the d...

Page 22: ...s such as diesel fuel brake fluid frost protection agent and lubricants e g gearbox oil hydraulic oil may damage the environment and the health of people Do not release consumables into the environment Fill consumables in a liquid tight labelled container and dispose of according to the official regulations Absorb leaked consumables with an absorbent material fill them in a liquid tight labelled c...

Page 23: ... the ground or supporting themselves with their hands Do not leave the cabin Do not touch metal parts Do not make a conductive connection to earth Warn people Do not approach the machine Electrical voltage differences on the ground may lead to severe electric shocks Wait for help from professional rescue teams The high voltage line must be switched off If people have to leave the cabin despite the...

Page 24: ...re injuries Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged pressure system When searching for leaks use suitable aids e g a piece of cardboard to avoid injuries Never detect leaks with bare hands Even a very pin sized hole may lead to serious injuries Keep body and face away from leaks Danger of infection If liquids penetrate the body immedi...

Page 25: ...gesetzter Maschine_fuer alle 455 mod_1464175852117_78 docx 3083780 1 Work on the machine only when it has been shut down If the machine is not shut down and safeguarded parts may move unintentionally or the machine may move Thus there is a risk of serious injuries or death Prior to all repair and maintenance work setting and cleaning work on the machine shut down and safeguard it refer to chapter ...

Page 26: ...ssembly or disassembly of wheels and tyres may endanger operational safety As a result accidents may occur and people may be seriously injured or killed The fitting of wheels and tyres requires adequate knowledge and approved tools If there is a lack of knowledge have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service When fitting tyres on the wheel rims never exceed th...

Page 27: ...enteile sicher unterbauen 190 mod_1381323662799_78 docx 1624809 3 1 3 5 2 Supporting lifted machine and machine parts securely Pos 16 5 BA Sicherheit 3 Sicherheitsroutinen Angehobene Maschine und Maschinenteile sicher unterbauen_ALTE FORM 277 mod_1404810762702_78 docx 2077603 1 WARNING Risk of injury due to movement of the machine or machine parts If the machine is not supported securely the machi...

Page 28: ...parts or the hydraulic system Check existing seal rings for damage and replace them if necessary Collect escaping oil or waste oil in a container provided for that purpose and dispose of it properly refer to chapter Safety Consumables Pos 16 9 Überschriften Überschriften 3 A E A Aktortest durchführen 476 mod_1473324458676_78 docx 3215342 3 1 3 5 4 Running the actuator test Pos 16 10 BA Sicherheit ...

Page 29: ...t Einführung Rundballenpresse_ohne Überschrift 328 mod_1426674142754_78 docx 2514185 1 The KRONE round baler is equipped with all safety devices protective equipment However it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability Hazard warnings are attached to the machine in the relevant areas to warn against any dangers The safety...

Page 30: ...rheit Aufkleber Rundballenpresse Sicherheitsaufkleber Comprima F_rechte und linke Seite 322 mod_1424866127802_78 docx 2481697 1 GL RPN00039_4 6 3 4 5 3 8 7 3 3 8 5 2 C o m p r i m a X C 8 12 13 10 Comprima F155 1 Fig 1 RPN00040_4 8 3 6 3 3 3 7 9 4 11 1 12 13 10 Comprima F155 14 Fig 2 Pos 21 7 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 31: ...mod_1384849817642_78 docx 1672303 1 939 100 4 MAX 540 min MAX 200 bar Danger if the maximum permitted PTO speed or the maximum permitted operating pressure is exceeded If the maximum permitted PTO speed is exceed parts of the machine may be destroyed or forcibly ejected If the maximum permitted operating pressure is exceeded hydraulic parts may be damaged As a result people may be receive serious ...

Page 32: ...rheit Aufkleber Rundballenpresse Sicherheitsaufkleber Comprima F_rechte und linke Seite 322 mod_1424866127802_78 docx 2481697 1 GL RPN00039_4 6 3 4 5 3 8 7 3 3 8 5 2 C o m p r i m a X C 8 12 13 10 Comprima F155 1 Fig 3 RPN00040_4 8 3 6 3 3 3 7 9 4 11 1 12 13 10 Comprima F155 14 Fig 4 Pos 21 17 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 33: ...H 100 mm Pos 21 21 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 939 939 125 1 Bild Text H 30 o 100mm 198 mod_1384850573221_78 docx 1672449 1 H Danger from sharp blades There is a risk of cuts when reaching into the danger zone of the blades Wear cut resistant gloves Pos 21 22 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 27 014 27 014 371 0 2x Bestell Nr 308 mod_1416999758099_78 docx 2392148 1 6 Orde...

Page 34: ...rheit Aufkleber Rundballenpresse Sicherheitsaufkleber Comprima F_rechte und linke Seite 322 mod_1424866127802_78 docx 2481697 1 GL RPN00039_4 6 3 4 5 3 8 7 3 3 8 5 2 C o m p r i m a X C 8 12 13 10 Comprima F155 1 Fig 5 RPN00040_4 8 3 6 3 3 3 7 9 4 11 1 12 13 10 Comprima F155 14 Fig 6 Pos 21 27 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 35: ...ng up move the guards into their protective position Pos 21 32 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 942 942 360 4 1x Bestell Nr 349 mod_1436186470583_78 docx 2623030 1 9 Order No 942 360 4 1x Pos 21 33 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 942 942 360 4 Bild Text 349 mod_1436186339732_78 docx 2622968 1 Danger caused by unintended movement of the machine when opening the tailgate Risk ...

Page 36: ...rheit Aufkleber Rundballenpresse Sicherheitsaufkleber Comprima F_rechte und linke Seite 322 mod_1424866127802_78 docx 2481697 1 GL RPN00039_4 6 3 4 5 3 8 7 3 3 8 5 2 C o m p r i m a X C 8 12 13 10 Comprima F155 1 Fig 7 RPN00040_4 8 3 6 3 3 3 7 9 4 11 1 12 13 10 Comprima F155 14 Fig 8 Pos 21 39 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 37: ...remains in the danger zone Pos 21 44 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 939 939 408 2 2x Bestell Nr 284 mod_1407829104392_78 docx 2245745 1 13 Order No 939 408 2 2x Pos 21 45 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 939 939 408 2 Bild Text 350 mod_1436433066436_78 docx 2626478 1 Danger from rotating machine parts When getting on the machine while the PTO shaft is running there is a dan...

Page 38: ... 50 BA Sicherheit Aufkleber Rundballenpresse Sicherheitsaufkleber Comprima V_rechte und linke Seite 322 mod_1424872582100_78 docx 2482722 1 GL VPN00002_4 2 3 4 5 7 8 10 10 7 10 10 C o m p r i m a X C 7 6 8 13 14 Fig 9 VPN00003_4 1 5 1 3 10 9 6 10 10 7 10 13 14 11 12 Fig 10 Pos 21 51 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 39: ...xt 198 mod_1384849817642_78 docx 1672303 1 939 100 4 MAX 540 min MAX 200 bar Danger if the maximum permitted PTO speed or the maximum permitted operating pressure is exceeded If the maximum permitted PTO speed is exceed parts of the machine may be destroyed or forcibly ejected If the maximum permitted operating pressure is exceeded hydraulic parts may be damaged As a result people may be receive s...

Page 40: ...60 BA Sicherheit Aufkleber Rundballenpresse Sicherheitsaufkleber Comprima V_rechte und linke Seite 322 mod_1424872582100_78 docx 2482722 1 GL VPN00002_4 2 3 4 5 7 8 10 10 7 10 10 C o m p r i m a X C 7 6 8 13 14 Fig 11 VPN00003_4 1 5 1 3 10 9 6 10 10 7 10 13 14 11 12 Fig 12 Pos 21 61 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 41: ... 014 27 014 371 0 Bild Text 308 mod_1416999163243_78 docx 2392037 1 L Danger from shock and crush Danger to life due to sagging tailgate When doing maintenance work in the area of the tailgate close the stop cock on the left lifting cylinder Make sure that there are no persons under the raised tailgate Pos 21 66 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 939 939 520 1 2x Bestell Nr 296 mod_141268...

Page 42: ...70 BA Sicherheit Aufkleber Rundballenpresse Sicherheitsaufkleber Comprima V_rechte und linke Seite 322 mod_1424872582100_78 docx 2482722 1 GL VPN00002_4 2 3 4 5 7 8 10 10 7 10 10 C o m p r i m a X C 7 6 8 13 14 Fig 13 VPN00003_4 1 5 1 3 10 9 6 10 10 7 10 13 14 11 12 Fig 14 Pos 21 71 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 43: ...cumulator may be removed and repaired by a service centre only Pos 21 76 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 942 942 360 4 1x Bestell Nr 349 mod_1436186470583_78 docx 2623030 1 9 Order No 942 360 4 1x Pos 21 77 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 942 942 360 4 Bild Text 349 mod_1436186339732_78 docx 2622968 1 Danger caused by unintended movement of the machine when opening the tail...

Page 44: ...82 BA Sicherheit Aufkleber Rundballenpresse Sicherheitsaufkleber Comprima V_rechte und linke Seite 322 mod_1424872582100_78 docx 2482722 1 GL VPN00002_4 2 3 4 5 7 8 10 10 7 10 10 C o m p r i m a X C 7 6 8 13 14 Fig 15 VPN00003_4 1 5 1 3 10 9 6 10 10 7 10 13 14 11 12 Fig 16 Pos 21 83 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 45: ...n the brake force regulator Pos 21 88 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 27 013 27 013 422 0 2x Bestell Nr 308 mod_1417002445198_78 docx 2392211 1 13 Order no 27 013 422 0 2x Pos 21 89 BA Sicherheit 4 Sicherheitsaufkleber EU ISO 27 013 27 013 422 0 Bild Text 353 mod_1437630061416_78 docx 2638625 1 27 013 422 0 Danger from shock Risk of injury from rolling bale Make certain no one remains ...

Page 46: ...te Attaching a label Effect Adhesion of label The attachment area must be clean dry and free from dirt oil and grease Pos 22 Überschriften Überschriften 3 A E A Ansprechpartner 0 mod_1195569394286_78 docx 839 3 1 3 6 4 Contact Pos 23 BA Adressen Adresse Maschinenfabrik KRONE Spelle 489 mod_1484905432391_78 docx 3290621 1 Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Strasse 10 D 48480 Sp...

Page 47: ... is left or the machine is switched off Pos 27 5 BA Inbetriebnahme Feststellbremse Feststellbremse_Einleitung_Comprima_Fortima 414 mod_1452780917464_78 docx 2913468 1 The parking brake is located on the front side of the machine on the drawbar Pos 27 6 BA Inbetriebnahme Feststellbremse Feststellbremse_Bild_Comprima_Fortima_alle 414 mod_1452777880698_78 docx 2913412 1 COM00450 1 2 Fig 17 Pos 27 7 B...

Page 48: ...89 mod_1410252873946_78 docx 2286392 1 The safety cable 1 applies the parking brake 3 if the machine breaks away from the tractor while it is driving Attaching the safety cable to the machine Attach the safety cable to the parking brake To do this pull the safety cable through the small loop on the cable and through the ring 2 Attaching the safety cable to the tractor Attach the other end of the s...

Page 49: ...ung Maschine angehängt_Comprima F V 363 mod_1439898531776_78 docx 2673017 1 Prerequisite The machine is attached to the tractor Pos 27 23 BA Fahren und Transport Rundballenpresse Abstellstütze Abstellstütze mech in Transportstellung_Text_Comprima F_V_CF_CV 350 mod_1436789281774_78 docx 2628601 1 Turn the crank handle 1 several rotations in clockwise direction until the support jack 3 is relieved P...

Page 50: ... docx 2671457 1 COM00409 1 Fig 20 Pos 27 34 BA Fahren und Transport Rundballenpresse Abstellstütze Abstellstütze hydr _Stützfuß einfahren_Text_Comprima F V 363 mod_1439902005772_78 docx 2673134 1 Retract support jack 1 via tractor control unit Pos 27 35 BA Sicherheit Rundballenpresse Abstellstütze hydr in Transportstellung_Bild_Comprima F V 362 mod_1439810727949_78 docx 2671520 1 3 1 5 7 COM00410 ...

Page 51: ...8836903_78 docx 2672133 1 Loosen the bolt 1 from the locking spring 2 and turn it by 90 to the right so that the locking pin 3 is no longer locked Pull out bolt 1 CAUTION Crushing hazard caused by swinging down support jack Only fold up or fold down the support jack by means of handle 4 Fold down support jack 5 by 180 Guide bolt 1 with handle to the right into the opening 6 and turn it by 90 to th...

Page 52: ...t in a holder at the front left beside the drawbar Each one is locked in position in the holder by a spring clip Pos 27 48 BA Fahren und Transport Rundballenpresse Bild Unterlegkeile 350 mod_1436794353647_78 docx 2628962 1 KR 1 081 1 Fig 25 Pos 27 49 BA Fahren und Transport Rundballenpresse Text Unterlegkeile vor und hinter Rad_F_V_CF_CV_Fortima_Ultima 350 mod_1436797289399_78 docx 2629174 1 Park ...

Page 53: ... Anheben der Maschine F V_Fortima 347 mod_1435312657293_78 docx 2615244 1 The baler is equipped with three suspension points A suspension point is located in the front area of the drawbar Two suspension points can be found rear on the yoke right and left upper machine side Lifting Use a lifting traverse with a minimum load bearing capacity depending on the permitted gross weight of the machine ref...

Page 54: ...allenpresse Absperrhahn HydraulikFunktion Absperrhahn F V 103 mod_1331720817238_78 docx 937260 1 The tractor supplies pressure to the machine hydraulics via hoses In addition to different parts the shut off valve 1 on the left hydraulic cylinder should particularly be mentioned It is presented as a safety part which prevents unintended closing of the tailgate Position a Hydraulic cylinder return i...

Page 55: ... and Orders Type Year of manufacture Vehicle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible When asking questions concerning the machine or ordering spare parts be sure to provide type designation vehicle ID number and the year of manufacture To ensure that these data are always available we recommend that you enter them i...

Page 56: ...re used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are occupied e g repair services service processes warranty cases quality assurance this technical information can be read by employees of service network including manufacturer from the event and error data memory by means of s...

Page 57: ...x depending on the tyres 15 0 55 17 2620 2620 2790 500 50 17 2650 2650 2900 500 55 20 2660 Permissible weights See information on the type plate Length approx 4700 Height approx 2650 with standard tyres bale size Diameter approx 1250 Width approx 1200 Power consumption approx 36 kW 50 PS Drive speed PTO shaft 540 rpm Operating pressure of the hydraulic system max 200 bar min 150 bar Min oil qualit...

Page 58: ...ox 40 kW 55 PS Drive speed PTO shaft 540 rpm Operating pressure of the hydraulic system max 200 bar min 150 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate max 60 l min min 30 l min Electrical supply 12 V 7 pin plug for road lighting Twine Open air storage Plastic twine 400 600 m kg Indoor storage Sisal twine 150 300 m kg Net Max width 1300 mm Sleeve length 1250 1330...

Page 59: ...ower consumption approx 36 kW 50 PS Drive speed PTO shaft 540 rpm Operating pressure of the hydraulic system max 200 bar min 165 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate max 60 l min min 30 l min Electrical supply 12 V 7 pin plug for road lighting Twine Open air storage Plastic twine 400 600 m kg Indoor storage Sisal twine 150 300 m kg Net Max width 1300 mm Sl...

Page 60: ...wer consumption approx 40 kW 55 PS Drive speed PTO shaft 540 rpm Operating pressure of the hydraulic system max 200 bar min 165 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate max 60 l min min 30 l min Electrical supply 12 V 7 pin plug for road lighting Twine Open air storage Plastic twine 400 600 m kg Indoor storage Sisal twine 150 300 m kg Net Max width 1300 mm Sle...

Page 61: ...Width approx 1200 Power consumption approx 51 kW 70 PS Drive speed PTO shaft 540 rpm Maximum permissible operating pressure of hydraulic system 200 bar Min oil quality Oil ISO VG 46 Max oil temperature 80 C Hydraulic flow rate min 30 l min max 60 l min Electrical supply 12 V 7 pin plug for road lighting Net Max width 1300 mm Sleeve length 1250 1330 mm Sleeve diameter ø 75 80 mm Roll diameter max 3...

Page 62: ...ballenpressen Comprima Betriebsstoffe_Ölsorten_Comprima F_V RP025 499 mod_1492674649081_78 docx 3433666 1 Machine component Filling quantity Specification T gearbox of main drive 2 l SAE 90 Oil lubrication 3 l SAE 10W 40 Pos 33 21 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 33 22 Überschriften Zwischenüberschriften P T Schmierfette 415 mod_1453205806501_78 docx 2918774 1 Lub...

Page 63: ..._78 docx 2624936 2 1 5 4 Ambient Temperature Pos 33 29 BA Einleitung Technische DatenTechnische Daten Umgebungstemperaturbereich 415 mod_1452855919473_78 docx 2914948 1 Ambient temperature Temperature range for machine operation 5 to 45 C Pos 34 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 64: ... 64 Pos 35 Layout Module Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 36 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 65: ...ter Safety must be read and followed see chapter Safety Safety routines Pos 37 5 BA Sicherheit 2 Vorangestellte Warnhinweise Warnung Maschine sicher abstellen ohne Traktor_Unterlegkeile 278 mod_1404972644211_78 docx 2083305 1 WARNING Risk of injury due to the unsecured machine rolling away If the machine is not secured against rolling away when it has been switched off there is a risk of people be...

Page 66: ...allenpresse Lieferumfang Teile Erstinbetriebnahme_Bild_Comprima F V RP025 499 mod_1492519946429_78 docx 3429636 1 COM00579 19 1 10 15 20 3 4 2 12 16 21 17 18 11 14 13 5 7 8 6 9 Fig 28 Pos 37 11 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 67: ... 150 XC 1 Twine box 9 Spacers Comprima V 210 XC 1 Twine box 10 Spacers Comprima V 180 XC 1 Twine box 11 Universal shaft bracket Twine box 12 Universal shaft support Twine box 13 Fastening materials Twine box 14 Hose and cable support Twine box 15 Small parts Twine box 16 Driver guide rails Twine box 17 Paint spray can Twine box 18 Safety sheets Twine box 19 KRONE excellent test roll for wrapping n...

Page 68: ...hritte Erstinbetriebnahme 32 mod_1253176922910_78 docx 312501 1 KR 1 081 1 Fig 29 Park the machine on firm level ground Place two wheel chocks 1 under the wheels to prevent the machine from rolling away 1 VP800016 Fig 30 Take the bag with the small parts 1 out of the twine box ...

Page 69: ...116A 2 1 Fig 32 Set the control valve 1 for Open tailgate 2 to Raise Pos 37 15 BA Sicherheit Module AchtungWARNUNG Geöffnete Heckklappe 308 mod_1417007007003_78 docx 2392722 1 WARNING Unintentional closing of the tailgate Effect severe injuries Secure the open tailgate to prevent it from closing unintentionally Pos 37 16 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 70: ...lically Pos 37 18 BA Erstinbetriebnahme Rundballenpresse Anbauanteile aus Ballenkammer entnehmen 72 mod_1306392448657_78 docx 645189 1 2 1 RBV01150 Fig 34 Take the additional components 1 and 2 out of the bale chamber Close the tailgate Swing the shut off valve 1 in the return of the left lifting cylinder from position a to position b Activate the tractor hydraulics Set the control valve for Closi...

Page 71: ...or death Instruct persons to leave the danger zone of the spring Pos 37 20 4 BA Erstinbetriebnahme Rundballenpresse Demontage Transport Spannvorrichtung_Achtung 364 mod_1440502971220_78 docx 2678840 1 CAUTION Damage to the machine caused by non dismounted tensioning device Before start up of the machine dismount the tensioning device on right hand and left hand machine side Pos 37 20 5 BA Erstinbe...

Page 72: ...schriften 2 A E B Ballenauswerfer montieren 467 mod_1469001341439_78 docx 3149042 2 1 6 3 Mounting the bale ejector Pos 37 21 2 Abkürzungen Abkürzungen sprachneutral Rundballenpressen Comprima V 150 XC 1 500 mod_1493208241020_0 docx 3436577 1 Comprima V 150 XC 1 Pos 37 21 3 BA Erstinbetriebnahme Rundballenpresse Ballenauswerfer 1_Schraubverbindungen der Aufnahmebleche lösen_Bild_Comprima 191 mod_1...

Page 73: ...lide the bale ejector 1 between the mounting plates 2 inserting the bolts 3 on the bale ejector into the lower bores in the right and left mounting plates Secure the bolts on the bale ejector on the right and left using a washer 4 and clamping sleeve 5 Securely tighten the screw connections 6 in the mounting plates on the right and left Pos 37 21 7 Layout Module Seitenumbruch 0 mod_1196175311226_0...

Page 74: ...d but must be flush with the locknut 4 Pos 37 21 11 BA Erstinbetriebnahme Rundballenpresse Ballenauswerfer 4_Ballenauswerfer ablegen_Text 192 mod_1381932366980_78 docx 1634388 1 Place the bale ejector on the machine Pos 37 21 12 BA Erstinbetriebnahme Rundballenpresse Ballenauswerfer 5_Länge des Gestänges_Bild 191 mod_1381922567809_78 docx 1633768 1 VP700021_2 Fig 40 Pos 37 21 13 BA Erstinbetriebna...

Page 75: ...h the linkage 1 on the right and left onto the stud bolts 5 on the tailgate and secure with a washer 6 and clamping sleeve 7 Pos 37 21 18 BA Erstinbetriebnahme Rundballenpresse Ballenauswerfer 7_Zugfeder und Augenschraube einhängen 191 mod_1381923248446_78 docx 1633876 1 3 1 2 5 4 Fig 42 Hook the tension spring 1 into the link 5 on the holding plate Hook the eye bolt 3 into the tension spring 1 an...

Page 76: ...sse Ballenauswerfer 8_Sicherheitsfolie anbringen 192 mod_1381932917444_78 docx 1634412 1 1 2 VP700016 Fig 43 Attach the safety sheet 1 in the middle on the rear cross bar of the bale ejector 2 Pos 37 21 21 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 77: ...kürzungen Abkürzungen sprachneutral Rundballenpressen Comprima V 210 XC 1 500 mod_1493208360400_0 docx 3436639 1 Comprima V 210 XC 1 Pos 37 21 25 BA Erstinbetriebnahme Rundballenpresse Bild Abstandhalter montieren 57 mod_1295446352140_78 docx 544411 1 V2100000 Fig 45 Pos 37 21 26 BA Erstinbetriebnahme Rundballenpresse Abstandshalter montieren V210 57 mod_1295446381281_78 docx 544438 1 Install spac...

Page 78: ...sse Ballenauswerfer montieren_2 Abstützbleche an Einzelachse_text 467 mod_1469001057503_78 docx 3148977 1 Mount 2 support plates 1 on the single axle with screws and washers 2 Pos 37 21 31 BA Erstinbetriebnahme Rundballenpresse Heckklappe sperren Heckklappe sperren Comprima 103 mod_1332165161046_78 docx 939811 1 a 1 1 b b a 1 1 CPK00230_3 Fig 47 Swivel the shut off valve 1 of the left lifting cyli...

Page 79: ...pted to the value for the existing tyre type which is recommended in the tyre air pressure table refer to chapter entitled Maintenance if necessary Pos 37 26 BA Erstinbetriebnahme Rundballenpresse DeichselhöheBild Deichselhöhe anpassen F V HD 223 mod_1392128692371_78 docx 1811030 1 1 HDC00084 x Fig 48 Pos 37 27 BA Erstinbetriebnahme Rundballenpresse DeichselhöheText Deichselhöhe anpassen F V Einze...

Page 80: ...the tractor hitch To adjust the height of the hitch to the height of the tractor hitch make setting on both sides Loosen the screw joint 4 Align towing ring 2 horizontal parallel with the ground Tighten the screw connections 3 and 4 to the appropriate torque Note The lock washers 5 must intermesh Retighten the screw connections after 10 operating hours Pos 37 32 BA Wartung Hinweis Anziehdrehmoment...

Page 81: ...hme Gelenkwelle Großpackenpressen Gelenkwelle ByPyAnpassen Gelenkwelle kürzeste Stellung 17 mod_1236257834378_78 docx 204156 1 To adapt the length of the universal shaft hitch the machine onto the tractor The shortest position of the universal shaft is reached in close cornering Pos 37 39 BA Erstinbetriebnahme Rundballenpresse Bild Gelenkwelle kürzen 32 mod_1253527097767_78 docx 314101 1 VP 1 035 ...

Page 82: ... devices are attached properly Never use a PTO shaft the protective devices of which have not been attached Replace damaged protective devices immediately Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft Pos 37 44 BA Sicherheit Gelenkwelle Gefahr Antriebsdrehzahl 540 beachten 3 mod_1205316518245_78 docx 73595 1 Danger Observe drive s...

Page 83: ...2 Pos 37 49 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Bild Anbau Gelenkwelle 32 mod_1253534105814_78 docx 314281 1 KR 1 080 2 1 Fig 53 Pos 37 50 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Anbau Gelenkwelle 32 mod_1253533634439_78 docx 314256 1 Push on the PTO shaft 1 with overload protection on the machine side until the protection mechanism locks into place or the PTO shaft can b...

Page 84: ... the drawbar eye can be mounted in position 1 or 2 on the drawbar 3 Loosen screw connection 4 using suitable tool Turn drawbar eye in the desired position and mount with screw connection 4 on the drawbar 3 Pos 37 54 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Bild Gelenkwelle ablegen 32 mod_1253534197361_78 docx 314306 1 RBV02240 2 1 Fig 55 Pos 37 55 BA Erstinbetriebnahme Rundballenpresse G...

Page 85: ...Maschine stillsetzen und sichern 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 37 60 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Bild Anbau Schutztopf Comprima C V 476 mod_1473324185205_78 docx 3215276 1 COM00481 3 1 1 2 Fig 56 Pos 37 61 BA Erstinbetriebnahme Rundballenpresse Gele...

Page 86: ...holder 1 is mounted on the drawbar with the fastening materials 2 Pos 37 66 BA Erstinbetriebnahme Rundballenpresse Bild Schlauchhalter montieren 32 mod_1253536463064_78 docx 314559 1 1 2 3 4 6 5 7 5 RP A 026 Fig 58 Pos 37 67 BA Erstinbetriebnahme Rundballenpresse Schlauchhalter montieren 32 mod_1253536529767_78 docx 314584 1 Guide the hose holder 5 through the oblong holes on the drawbar 6 Fasten ...

Page 87: ...Überschriften Überschriften 2 P T R Reifendruck prüfen einstellen 467 mod_1468999993965_78 docx 3148829 2 1 6 8 Checking setting the tyre pressure Pos 37 72 BA Erstinbetriebnahme Rundballenpresse Reifenluftdruck prüfen einstellen Reifendruck prüfen einstellen_Text Bild_Comprima_Fortima_Ultima 467 mod_1468996348131_78 docx 3148559 1 Before operating the machine for the first time you must check and...

Page 88: ...To avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 39 3 BA Sicherheit 2 Vorangestellte Warnhinweise WARNUNG Nichtbeachtung der Sicherheitsroutinen alte Form 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid ...

Page 89: ...y and take it with you Pos 39 7 BA Inbetriebnahme Rundballenpresse Anhängen an den Traktor Maschine anhängen_Comprima und Fortima 360 mod_1439304067813_78 docx 2665191 1 Attaching the machine Depending on equipment the machine may be equipped with the following hitches Drawbar eye for bottom hitching Drawbar eye for top hitching CAUTION This drawbar eye is not approved for operation with swinging ...

Page 90: ...m Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement hoses must fulfil the technical requirements set by the equipment manufacturer Pos 39 11 4 BA Sicherheit Hydraulik WARNUNG Hydraulikschlauchleitungen unterliegen einer Alterung 256 mod_1397735975770_78 docx 1965100 1 WARNING Hydraulic hose lines are subject to ageing Effect Danger to life or s...

Page 91: ... Float position red 1 Close tailgate Pos 39 11 12 BA Inbetriebnahme Rundballenpresse Hydraulik Steuerung Funktion_gelb 3 _Pick up Messerkassette heben senken_Comprima 403 mod_1448547482068_78 docx 2865107 1 Single action control unit yellow 3 Raising lowering the pick up or blade cassette depending on preselected setting on operation unit Pressure yellow 3 Raising the pick up or blade cassette Flo...

Page 92: ...x 1755456 1 Connect the hydraulic coupling yellow 3 on the machine to a single acting control unit on the tractor Pos 39 11 21 Überschriften Zwischenüberschriften A E Bei Ausführung mit hydraulischem Stützfuß 226 mod_1392704010647_78 docx 1825315 1 For design with hydraulic support jack Pos 39 11 22 BA Inbetriebnahme Hydraulikkupplungen anschließen alle MaschinenHydraulikkupplungen anschließen grü...

Page 93: ...th the control valve on the tractor side The brake is activated by actuating the tractor brake pedal Pos 39 16 BA Inbetriebnahme Hydraulische Bremse Hydraulische Bremse Hilfsbremse 32 mod_1253192507269_78 docx 313040 2 1 7 4 Hydraulic brake auxiliary brake For certain operating conditions it is advisable to install a hydraulic auxiliary brake to machines which normally do not require a separate br...

Page 94: ... of the PTO shaft does not match the tractor always observe the chapter entitled Adjusting the length of the PTO shaft Pos 39 21 BA Sicherheit 2 Vorangestellte Warnhinweise Achtung Schäden an der Maschine oder der Gelenkwelle durch Kontakt mit Bauteilen des Traktors 467 mod_1469012657555_78 docx 3149892 1 ATTENTION Contact with parts of the tractor or the machine can cause damage to the machine or...

Page 95: ..._Gelenkwellenstütze_bild text_Comprima F V_CF CV 467 mod_1469008277225_78 docx 3149800 1 RBV02240 2 1 Fig 61 Remove the universal shaft 1 from the PTO shaft support 2 Pos 39 26 BA Inbetriebnahme Rundballenpresse Gelenkwelle montieren_Gelenkwellenkette_bild text_ALLE Comprima 467 mod_1469008290057_78 docx 3149831 1 COM00460 1 3 4 2 Fig 62 Push the universal shaft 1 onto the tractor universal shaft ...

Page 96: ...uick couplings check that they fit perfectly Pos 39 30 BA Inbetriebnahme Druckluftbremse Sonderausrüstung Druckluftbremse 32 mod_1253601707312_78 docx 314936 1 The machine can optionally be equipped with a dual line compressed air braking system The coupling heads are connected to the machine for attachment of the reservoir red and brake line yellow of the tractor Pos 39 31 BA Sicherheit Module Ac...

Page 97: ...ließen_text einleitung_Comprima RP025 500 mod_1493800772241_78 docx 3438943 1 Use the supplied 7 pin connection cable 2 to connect the road lighting system Pos 39 38 BA Sicherheit 8 Voraussetzungen Handlungsanweisung für alle Maschinen Voraussetzung Die Maschine ist stillgesetzt und gesichert 259 mod_1398674434170_78 docx 1979947 1 Prerequisite Shut down and safeguard the machine see chapter Safet...

Page 98: ...s injuries or damage to tractor and machine may be caused Position the safety chain so that it does not tension when cornering Also make sure when laying it that it does not touch the tractor wheels or other parts of tractor or machine Pos 39 41 4 BA Inbetriebnahme Sicherungskette USA Hinweis Sicherungskette Länderabhängig 6 mod_1214999654856_78 docx 97933 1 Note Using the safety chain Attachment ...

Page 99: ...or montieren Text 430 mod_1455551119515_78 docx 2969694 1 Install safety chain 1 on an eligible position for example I or II on the tractor Pos 39 41 9 BA Inbetriebnahme Sicherungskette USA Sicherheitskette Bild Rundballenpressen 181 mod_1376899543214_78 docx 1549227 1 1 RPN00075 Fig 66 Pos 39 41 10 BA Inbetriebnahme Sicherungskette USA Sicherungskette an der Maschine montieren_Text 168 mod_136851...

Page 100: ...ions Pos 41 4 BA Sicherheit 2 Vorangestellte Warnhinweise WARNUNG Nichtbeachtung der Sicherheitsroutinen alte Form 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 41 5 BA Sicherheit Fahren u...

Page 101: ...en Pick up Rollenniederhalter Pick up ausheben_Bild_Comprima RP025 497 mod_1490776298587_78 docx 3416844 1 COM00567 3 1 2 Fig 67 Pos 41 12 BA Einstellungen Pick up Rollenniederhalter Pick up ausheben_Text_Comprima RP025 497 mod_1490785583240_78 docx 3417310 1 Raise the pick up 1 using the tractor hydraulics On both machine sides hook the chain 3 into the chain keep 2 and secure it Pos 41 13 BA Fah...

Page 102: ... electrical system see chapter Commissioning Connecting the road lighting Check whether the tail lights 1 are fully functional Clean the tail lights 1 and the lateral reflectors 2 Pos 41 18 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 41 19 BA Fahren und Transport Rundballenpresse Beleuchtungsanlage Straßenbeleuchtungsanlage prüfen hinten Reflektoren_Bild_Comprima F V RP025 4...

Page 103: ...ng away with wheel chocks Pos 41 25 BA Fahren und Transport Rundballenpresse Bild Unterlegkeile Comprima neu 292 mod_1411049005397_78 docx 2302669 1 1 Fig 71 Pos 41 26 BA Fahren und Transport Rundballenpresse Text Pos Unterlegkeile Comprima F V x treme 292 mod_1411104706771_78 docx 2303581 1 The wheel chocks 1 are kept in a holder at the front left beside the drawbar Each one is locked in position...

Page 104: ... 1 Fig 73 Pos 41 34 BA Fahren und Transport Rundballenpresse Gelenkwelle abziehen 32 mod_1253618661515_78 docx 315541 1 Disconnect the PTO shaft 1 on the tractor side Pos 41 35 BA Erstinbetriebnahme Rundballenpresse Gelenkwelle Gelenkwelle ablegen 32 mod_1253534329111_78 docx 314331 1 Place the PTO shaft 1 inside the PTO shaft support 2 Pos 41 36 BA Fahren und Transport Rundballenpresse Bild Forti...

Page 105: ...sure that the machine does not become wedged Pos 41 39 5 BA Wartung Rundballenpresse Anheben der Maschine_Einleitung_Anschlagpunkte_Comprima F V_ X treme_Fortima 472 mod_1472126278942_78 docx 3193213 1 The baler is equipped with three suspension points A suspension point is located in the front area of the drawbar Two suspension points can be found rear on the yoke right and left upper machine sid...

Page 106: ... flap lock 3 Carefully close the side hood 1 Carefully place the cable tie 2 around the lock holder 4 and tighten Pos 41 39 13 Überschriften Überschriften 3 F J G Garnkastenklappe sichern 471 mod_1471962256560_78 docx 3188719 3 1 8 3 3 Securing the twine box flap Pos 41 39 14 BA Fahren und Transport Rundballenpresse Transport Garnkastenklappe sichern_Bild_ALLE Comprima_Fortima 471 mod_147196246824...

Page 107: ... 364 mod_1440509957995_78 docx 2679395 1 1 COM00419 Fig 77 Pos 41 39 21 WHB Pressorgane Rundballenpresse Rollboden demontieren Seitliche große Federn entspannen_Werkzeug_CompF155_Text 318 mod_1423580478714_78 docx 2464249 1 KRONE special tool 1 Order number Tensioning device of bale formation conveyor 20 062 406 Pos 41 39 22 BA Erstinbetriebnahme Rundballenpresse Demontage Transport Spannvorrichtu...

Page 108: ...ay down round bales in such a way that they cannot move on their own On account of their weight and their cylindrical shape they can cause severe accidents if they have once started moving Pos 43 5 Überschriften Überschriften 2 A E EEinstellungen vor Arbeitsbeginn 59 mod_1297346765539_78 docx 556645 2 1 9 1 Adjustments Before Starting Work Pos 43 6 BA Bedienung Rundballenpresse Einstellungen vor A...

Page 109: ...sse FahrenFahrgeschwindigkeit 35 mod_1256125846472_78 docx 326411 2 1 9 2 Travelling speed The forward speed during use depends on the following factors type of crops moisture content of the crops height of swaths ground conditions Note The recommended travelling speed is 5 12 km h and must be adapted to local conditions in actual practice Do not overload the round baler When baling a round bale r...

Page 110: ...nd bales and uneven bale density The reached diameter can be read off the monitor of the operation terminal Pos 43 16 BA Bedienung Rundballenpresse Pressdruck einstellenerreichter Pressdruck 158 mod_1364469090060_78 docx 1390690 1 The baling pressure that is reached can be read on the baling pressure indicator on the left side of the machine Note Overloading the machine with bales that are too tig...

Page 111: ... point Permanent overload of the machine can drastically reduce the service life Pos 43 22 Überschriften Überschriften 3 A E D Druck auf die Seitenwände der Ballenkammer verringern 66 mod_1302510664857_78 docx 616669 3 1 9 3 1 Reducing the Pressure on the Side Walls of the Bale Chamber Pos 43 23 BA Bedienung Rundballenpresse Pressdruck einstellenDruck verringern 66 mod_1302510588984_78 docx 616567...

Page 112: ...ndballenpresse Mitnehmerleisten Mitnehmerleisten auf der Starterwalze montieren_Text einleitung_RP025 496 mod_1490024801103_78 docx 3410119 1 Additional driver guide rails 1 can be mounted on the starter roller 2 to increase the anti twist safety of the round bales The driver guide rails 1 on the starter roller must be mounted inside the bale chamber Pos 43 29 BA Bedienung Rundballenpresse Mitnehm...

Page 113: ... docx 1222840 1 If the completed bales do not fall out of the front bale chamber two ejector plates 1 can be assembled right and left in the tailgate of the machine Install the ejector plates 1 with the screws 2 on the insides of the bale chamber into the existing bore holes If the completed bales do even not fall out of the front bale chamber after having installed the ejector plates 1 remove the...

Page 114: ...bales do not fall out of the front bale chamber two ejector plates 1 can be assembled right and left in the tailgate of the machine Install the ejector plates 1 with the screws 2 on the insides of the bale chamber into the existing bore holes If the completed bales do even not fall out of the front bale chamber after having installed the ejector plates 1 remove the sliding plates 3 from the machin...

Page 115: ...rom KRONE spare part storage by stating the following spare parts no Pos 43 46 BA Bedienung Rundballenpresse AnlageblecheTabelle Ersatzteile Anlagebleche CV210 137 mod_1353510973257_78 docx 1219422 1 Units Spare part Spare parts no 2 Ejector plates 200679180 6 Countersunk screw with hexagonal socket 9040453 Pos 43 47 BA Bedienung Rundballenpresse Ballen bindenBallen binden 35 mod_1256126963097_78 ...

Page 116: ...rferBild Fahren mit Ballenauswerfer 81 mod_1315901701515_78 docx 708419 1 VPN00613 1 Fig 84 Pos 43 52 BA Bedienung Rundballenpresse BallenauswerferText Fahren mit Ballenauswerfer 80 mod_1315901174786_78 docx 708283 1 When driving with bale ejector the bale ejector must 1 rest on the axle again when forage is picked up in front The bale chamber must be closed in the process CAUTION Lateral bending ...

Page 117: ...e Handrad eindrehen 59 mod_1297350412235_78 docx 556776 1 To do this Screw in the handwheel 2 completely working position Pos 43 60 BA Bedienung Rundballenpresse Pressdruck einstellenPressdruck einstellen 59 mod_1297351058932_78 docx 556940 1 After an extended standstill time of the machine and before it is started up for the first time Open the tailgate and close it again once see menu Manual Ope...

Page 118: ...veyors are depressurised Pos 43 65 Überschriften Überschriften 2 U Z UÜberlastsicherung 2 mod_1202465560433_78 docx 59567 2 1 9 8 Overload protection Pos 43 66 Überschriften Überschriften 3 A E A Antriebskette für Pick Up 67 mod_1302519019324_78 docx 617069 3 1 9 8 1 Drive Chain for Pick up with Cam type Clutch Pos 43 67 BA Bedienung Rundballenpresse Absicherung Überlastung 67 mod_1302520146803_78...

Page 119: ...3402377 1 COM00527 1 3 2 Fig 88 Pos 43 69 6 BA Einstellungen Pick up Rollenniederhalter Pick up Grundeinstellung_Text Hinweis_Comprima 495 mod_1489417397677_78 docx 3402660 1 Note When adjusting the pick up the drawbar height of the machine must be adjusted to the tractor see chapter Initial start up Pos 43 69 7 BA Einstellungen Pick up Rollenniederhalter Pick up Grundeinstellung_Text_Comprima CF ...

Page 120: ... one full chain link higher or lower or even more precisely via the chain keep 1 Prerequisite The pick up is raised using the tractor hydraulics The guide wheels are positioned upwards Set the chain 2 identically on the left and right side of the machine Hook in the chain 2 either one full chain link higher or lower or hook the desired chain link in position I II or III Pos 43 69 12 BA Einstellung...

Page 121: ...g der Pick up einstellen_Text1_Comprima CF CV RP025 495 mod_1489420266972_78 docx 3402987 1 In order to be able to pass over unevenness better the pick up is relieved on both machine sides by means of the spring 3 The spring 3 can be set on the ring screw 2 KRONE recommends the following setting Dimension X left machine side 150 mm Dimension X right machine side 42 mm Prerequisite Load on the guid...

Page 122: ...tellungen Pick up Rollenniederhalter Rollenniederhalter einstellen_Bild_Comprima RP025 498 mod_1490885015622_78 docx 3421674 1 COM00571 2 3 1 Fig 91 Pos 43 71 4 BA Einstellungen Pick up Rollenniederhalter Rollenniederhalter einstellen_Text_Comprima RP025 498 mod_1490885676495_78 docx 3421738 1 The crop press roller unit 3 adjusts the crops when taken in via the pick up The crops are thus accepted ...

Page 123: ... 1 2 3 4 12 7 3 3 8 9 2 2 4 11 5 13 5 5 10 4 6 Fig 92 Pos 43 73 4 BA Bedienung Rundballenpresse Prallblech verstellen Prallblech verstellen_Text1 Comprima Ultima 473 mod_1472208688819_78 docx 3194965 1 Moving the baffle sheet 1 from position I to position II On the left and right side of the machine To dismount the bracket 2 remove the linch pin 3 loosen the round head screw 4 dismount the spring ...

Page 124: ...ger to life injuries or damage to the machine The following general rules apply to all maintenance assembly repair and adjustment work as well as for troubleshooting and fault clearance Bring the machine to a complete stop Switch off PTO shaft Switch off engine remove the ignition key and carry it with you Secure tractor and machine against the possibility of rolling back Secure pick up by depth l...

Page 125: ... hand side of the machine CAUTION Unexpected movement of multi purpose key The multi purpose key can move suddenly due to the spring force of the pretensioned blades Particular caution is thus advised when making adjustments to the blade shaft using the multi purpose key To remove the key Remove the spring cotter pin 2 Pull the multi purpose key 1 off the retaining bolt 3 After use push the multi ...

Page 126: ...änge einstellen Schnittlänge Tabelle durch Messerbestückung CF CV 67 mod_1302528059446_78 docx 617541 1 Table Cutting Length depending on Blade Equipping In case of 17 blades Cutting length Number of Blades Setting A B 0 128 mm 8 128 mm 9 64 mm 17 In case of 26 blades Cutting length Number of Blades Setting A B 0 84 mm 13 84 mm 13 42 mm 26 Pos 43 74 9 Layout Module Seitenumbruch 0 mod_119617531122...

Page 127: ...the blade in the blade bar Always wear protective gloves Pos 43 74 13 BA Einstellungen Schneidwerk Messer zuschalten CF CV 67 mod_1302529148221_78 docx 617597 1 After turning on the blades always check to see whether all the cutters have swivelled up If this is not the case Move the blade control shafts A B to the zero position of blades turn both blade control shafts A B to position Lower the con...

Page 128: ...rs_Comprima F CF CF X treme_Ultima 404 mod_1449071918337_78 docx 2871551 1 The tailgate must be closed and the bale chamber must be empty Adjust the bale diameter at the rear right and left of the machine CPN00010_3 1 3 2 Fig 97 Upper hole Smallest bale diameter Lower hole Largest bale diameter Detach the split pin 2 from the locking bolt 1 on the spring tube 3 Insert the locking bolt 1 into the d...

Page 129: ...ompletely screw in hand wheels 2 and 3 Pick up crops with the machine until a baling pressure builds up which is approx 10 bar above the desired baling pressure Set the desired pressure by using the handwheel 3 Right hand turn increase the pressure Left hand turn decrease the pressure Pos 43 80 7 BA Bedienung Rundballenpresse Pressdruck einstellenHinweis Pressdruck 180_Comprima C_F 321 mod_1424764...

Page 130: ...n Turn off the PTO shaft turn off the engine remove the ignition key and take it with you Secure the machine against rolling with wheel chocks During operation maintain a sufficient safety distance from all moving parts of the machine This applies especially to the crop collecting mechanism pick up Only remove blockages when the machine is stationary Switch off the engine and remove the ignition k...

Page 131: ...ocker arm 8 Deflection shaft 9 Retaining clip 10 Synthetic cloth 11 Net 12 Spreading bracket 13 Spreading roller 14 Plastic guide 15 Fixed cross tube Pos 43 82 6 BA Bedienung Rundballenpresse Netz Garnbindung Funktion Netzbindung CF CV 74 mod_1308746299827_78 docx 657735 3 1 9 15 2 Function of the Net Tying The rocker arm 7 is used to lay the net onto the feed roller 2 and from this roller it is p...

Page 132: ...he net roll must point towards the machine and it must be possible to pull it out from above VP 2 074 2 4 3 RBV05360_1 1 5 Fig 100 Prerequisite Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Raise the lever 2 Swing the brake disc 1 with the net roll holder 3 forwards Remove the brake disc 1 Slide the net roll onto net roll holder shaft 3 and the s...

Page 133: ...3 82 17 Überschriften Zwischenüberschriften K O Netzverlauf 364 mod_1440142766973_78 docx 2676835 1 Net run Pos 43 82 18 Überschriften Zwischenüberschriften A E Bei Ausführung Netz und Garnbindung oder Netzbindung 470 mod_1471502729425_78 docx 3177359 1 For the net and twine tying or net tying version Pos 43 82 19 BA Bedienung Rundballenpresse Netz Garnbindung Netz einlegen_bild text_Netz und Garn...

Page 134: ...nung Rundballenpresse Netz Garnbindung Netz einlegen_bild_Netz und Folienbindung_ALLE Comprima 471 mod_1471857086996_78 docx 3180768 1 ZBBP1932_3 X Y 3 4 5 1 2 Fig 104 Pos 43 82 24 BA Bedienung Rundballenpresse Netz Garnbindung Netz einlegen_text_Netz und Folienbindung_ALLE Comprima 471 mod_1471859403306_78 docx 3180986 1 Pay attention to the points along the path of the net that are identified wi...

Page 135: ...ition see Maintenance section Adjusting sensor B3 net motor position Pos 43 82 28 Überschriften Überschriften 3 A E A Anzahl der Netzlagen einstellen 363 mod_1440052972828_78 docx 2675185 3 1 9 15 6 Setting the Number of Net Layers Pos 43 82 29 BA Bedienung Rundballenpresse Netz GarnbindungNetzlagen einstellen_Comprima F V 424 mod_1454340588051_78 docx 2946029 1 The number of net layers is set on ...

Page 136: ...tieren 339 mod_1430999054618_78 docx 2570386 1 ZBBP1777_2 2 Fig 105 ZBBP1793_1 X Fig 106 Pos 43 82 33 BA Bedienung Rundballenpresse Netz Garnbindung Rückhaltekamm prüfen_Text_Netzbindung_Comprima 393 mod_1446207629202_78 docx 2809639 1 The retaining comb 2 is located at front on the machine in the twine box Check whether dimension x is 15 mm on the spring on right In case of deviation set the dime...

Page 137: ...m film tying refer to chapter Number of Film Layers The dryer the crops the more film layers are required A machine with film tying can also tie round bales with net Make sure that the fixed axles are used for better edge overlap when inserting the net see label Pos 43 84 4 Abkürzungen Abkürzungen sprachneutral Rundballenpressen Comprima F 125 XC F 155 XC _sprachneutral 273 mod_1403851026327_0 doc...

Page 138: ...1 1 COM00403 3 4 2 5 1 Fig 107 COM00404 6 Fig 108 Pos 43 84 10 Beipacks Rundballenpressen Folienbindung Modulgruppen Folie einlegen LED Lichtleiste Beschreibung Farbreste und Schweißrückstände entfernen_Text 396 mod_1446715704038_78 docx 2818741 1 Before start up with film tying check on the following parts whether sharp paint residues welding residues and welding beads are available and remove th...

Page 139: ...475 mod_1473085868453_78 docx 3210468 1 COM00480 3 2 1 Fig 109 Pos 43 84 16 BA Bedienung Rundballenpresse Folienbindung Folie einlegen_Netzschwinge nach vorn fahren_text_alle Comprima_Beipackab2016 475 mod_1473085801678_78 docx 3210437 1 Move the net rocker arm 3 forwards using the terminal until a distance of 5 cm between the fixed deflection roll 2 and deflection roll 1 is established see chapte...

Page 140: ...pressen Folienbindung Modulgruppen zugeordnet Folie einlegen LED Lichtleiste ZBBP1804 Folie einlegen 317 mod_1423127835006_78 docx 2454267 1 ZBBP1804 Fig 112 Pos 43 84 22 BA Beipacks Rundballenpressen Folienbindung Modulgruppen zugeordnet Folie einlegen LED Lichtleiste Hinweis 1 Folie einlegen 317 mod_1423127889687_78 docx 2454297 1 Note The film must in any case be above the surface of at least t...

Page 141: ... film overhang is at least X 250 mm Hook the eyelet bolt 1 at the upper cone 2 into the support holder on the clamping lever The dimension Y 30 mm is set at the factory Check whether the locking pin with the knob 3 is locked If the locking pin with the knob 3 is not locked see chapter Settings Adjust film brake If film tying is started the net rocker arm moves down and the film overhang X 250 mm i...

Page 142: ...rift ZBBP1932_2 Folie einlegen 468 mod_1469793020845_78 docx 3161604 1 Path of net ZBBP1932_3 X Y 3 4 5 1 2 Fig 114 Pos 43 84 31 BA Bedienung Rundballenpresse Folienbindung Zusatzinfo_oberer Konus bei Netzbindung_Comprima 470 mod_1471439953309_78 docx 3176981 1 During net tying the eyelet bolt 1 must be hooked in at the upper cone 2 in the support holder on the clamping lever The dimension Y 55 mm...

Page 143: ...84654892008_78 docx 3289436 1 Using a film pen draw two horizontal lines 1 at a distance X 100 mm on the film Cut out the piece 2 all around the two drawn lines Make sure to cut out all film layers Allow all film layers of the cut out piece 2 to rest for at least 3 minutes Measure the distance X between the drawn lines 1 Pos 43 84 39 BA Bedienung Rundballenpresse Folienbindung Dehnung der eingeleg...

Page 144: ...allenpressen Folienbindung Modulgruppen Umbau 2015 ZBBP1971 ZBBP1998 Rückhaltekamm montieren 475 mod_1473074436515_78 docx 3209172 1 ZBBP1971_1 A A x y Fig 116 ZBBP1998_1 B x y Fig 117 Pos 43 84 44 Beipacks Rundballenpressen Folienbindung Modulgruppen Umbau 2015 ZBBP1999 Rückhaltekamm montieren 475 mod_1473074824019_78 docx 3209203 1 ZBBP1999_2 z u Fig 118 Pos 43 84 45 Layout Module Seitenumbruch ...

Page 145: ...g delayed or if they are not taken along turn the trapezoidal rubbers x B This will allow for additional support Unscrew the hexagon head screws on all trapezoidal rubbers Dismount the sheet strip on all trapezoidal rubbers Turn all trapezoidal rubbers x so that the short side points towards the front B in direction of travel Mount sheet strip with hexagon head screws Mind the correct alignment of...

Page 146: ...kamm montieren 339 mod_1430999054618_78 docx 2570386 1 ZBBP1777_2 2 Fig 119 ZBBP1793_1 X Fig 120 Pos 43 84 50 BA Bedienung Rundballenpresse Folienbindung Rückhaltekamm prüfen_Text_Folienbindung_Comprima 393 mod_1446206922502_78 docx 2809296 1 The retaining comb 2 is located at front on the machine in the twine box Check whether the dimension x on the spring on right is 20 mm In case of deviation s...

Page 147: ...n_Bild 396 mod_1446733410985_78 docx 2819755 1 COM00426 X 1 2 Fig 121 Pos 43 84 52 5 Beipacks Rundballenpressen Folienbindung Modulgruppen Bremse Spiralwalze Zuführposition prüfen und einstellen_Text_alle Comprima 353 mod_1437734461725_78 docx 2641807 1 For version with film tying move net rocker arm in feed position closer to round bale in the bale chamber than for net tying version For optimum f...

Page 148: ...est against the insulation of the pressing shaft 2 in end position For optimum film reception check end position and set it if necessary Open menu 10 Manual Operation in the terminal Move net rocker arm 1 to the saved end position using the terminal Switch off tractor and remove the ignition key Check whether the spreading bracket 3 rests against the insulation of pressing shaft 2 and the film jam...

Page 149: ...edienung Rundballenpresse Folienbindung Rasthebel am Netzmesser prüfen_Text 388 mod_1445353236086_78 docx 2779396 1 The locking lever 1 is located on right hand machine side behind the side guard It causes the cutting blade of tying to move out of the cutting position Check whether the screw connection 2 is completely outside 3 in the borehole When the screw connection 2 is not in the borehole 3 u...

Page 150: ...79 mod_1314628031949_78 docx 697293 1 5 c b 1 COM00323 3 a 4 5 2 2 b Fig 124 The rear floor conveyor can be retensioned with the set screw 1 The floor conveyor is correctly pretensioned if the tension lever 2 a 5 mm is raised up from the groove 4 of the support 3 Adjusting the Floor Conveyor Loosen the screws 5 16 Raise the support 3 with the set screw 1 until dimension a 5 mm is reached 17 Tighte...

Page 151: ...le the plastic material guard left 2 Disassemble the scraper 3 out of position a and assemble it in position b Loosen and remove the adjusting ring on the screw connection of the deflection shaft 4 via unscrewing of the threaded pins Disassemble the screw connection at the deflection shaft 4 Remove the deflection shaft 4 with deflection pulley 5 out of positon a and install it in position b Push t...

Page 152: ... Abkürzungen sprachneutral Rundballenpressen Comprima F 155 XC 1 500 mod_1493207883452_0 docx 3436514 1 Comprima F 155 XC 1 Pos 43 94 BA Bedienung Rundballenpresse RollbodenSpannen des Rollbodens COMPRIMA F155 79 mod_1314690382940_78 docx 697698 1 COM00324 d Fig 126 Note Dimension d from the inside of one eyelet to the next is 440 mm and must not be changed Pos 43 95 Layout Module Seitenumbruch 0 ...

Page 153: ...the following 2 ways Adjusting the floor conveyor tension Setting the double rocker arm Pos 43 96 4 Überschriften Zwischenüberschriften P T Rollbodenspannung anpassen 467 mod_1469017005972_78 docx 3149956 1 Adjusting the floor conveyor tension Pos 43 96 5 BA Bedienung Rundballenpresse Rollbodenspannung anpassen_bild_Comprima V_ X treme 81 mod_1315982624201_78 docx 712061 1 VPN00011 1 2 3 Fig 127 P...

Page 154: ... harder or softer On the right and left sides of the machine Unscrew the screw 5 Move the stop 6 to the right or left by one borehole into the next position I II or III The 3 positions are explained in more detail below Mount the screw 5 Ensure that the stop 6 is set the same on the right and left machine side Pos 43 96 11 BA Bedienung Rundballenpresse Dichte des Ballenkerns einstellen_Comprima V_...

Page 155: ...Position II of the screw Medium bale core density 2 notches at the top 2 COM00463 III 3 Fig 131 Position III of the screw Low bale core density 3 notches at the top 3 Pos 43 97 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 156: ...sed Pos 43 98 4 BA Bedienung Rundballenpresse Rollboden Feder für Rollbodenspannung vorn einstellen_Handlungsschritte 362 mod_1439484288517_78 docx 2669142 1 Set the dimensions X and Z on right hand and left hand machine side to the following values Pos 43 98 5 BA Bedienung Rundballenpresse Rollboden Feder für Rollbodenspannung vorn einstellen_Maße V 150 180 XC 138 mod_1354178711625_78 docx 123054...

Page 157: ... protective gloves when removing blockages Pos 43 100 4 BA Bedienung Rundballenpresse Erntegutblockaden entfernen Erntegutblockade an Pick up oder Schneidrotor_Bild_Comprima RP025 498 mod_1490859501119_78 docx 3420132 1 COM00568 1 2 Fig 133 Pos 43 100 5 BA Bedienung Rundballenpresse Erntegutblockaden entfernen Erntegutblockaden in folgenden Bereichen_alle Comprima 491 mod_1486463824864_78 docx 330...

Page 158: ...ocx 1649867 1 Remove the accumulated crop manually Pos 43 100 8 8 BA Bedienung Rundballenpresse Erntegutblockaden entfernen b Bei Erntegutblockade der Pick up 194 mod_1383287293352_78 docx 1647723 1 b In case of a crop blockage of the pick up Pos 43 100 8 9 BA Bedienung Rundballenpresse Erntegutblockaden entfernen Bei laufender Zapfwelle rückwärtsfahren Pick up ausheben absenken 194 mod_1383287288...

Page 159: ...i Ausführung mit manueller Messer Null Schaltung 194 mod_1383579702461_78 docx 1650735 1 a For version with manual blade control system Pos 43 100 12 8 BA Bedienung Rundballenpresse Gutflussblockaden entfernen Zapfwelle und Motor abstellen Zündschlüssel ziehen 181 mod_1377152868819_78 docx 1555689 1 Switch off the PTO shaft and the engine of the tractor Remove the ignition key Pos 43 100 12 9 BA B...

Page 160: ... follows to remove accumulated crops Switch on the PTO shaft Open the tailgate Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Close the stop cock see chapter Safety Equipment Stop cock tailgate Remove the accumulated crops manually from the baling element Open the stop cock see chapter Safety Equipment Stop cock tailgate Turn on the tractor engine...

Page 161: ...en Zündschlüssel ziehen 181 mod_1377152868819_78 docx 1555689 1 Switch off the PTO shaft and the engine of the tractor Remove the ignition key Pos 43 102 5 BA Bedienung Rundballenpresse Reversieren Manuell reversieren_Bild 194 mod_1383636427177_78 docx 1650973 1 COM00001_1 2 3 1 Fig 135 Pos 43 102 6 BA Bedienung Rundballenpresse Reversieren Manuell reversieren Vorgehensweise 181 mod_1377153102889_...

Page 162: ...e of reversing system Apply pressure to the hydraulic cylinder the cylinder extends Depressurise the hydraulic cylinder the cylinder retracts Repeat this operation around 4 5 times to turn back the feed rotor by around turn Move back the tractor machine combination Depressurise the hydraulic cylinder Switch off tractor engine remove the ignition key and take it with you Check that the reversing sy...

Page 163: ... To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 45 4 Überschriften Überschriften 2 A E B Bindematerialbremse einstellen 498 mod_1491370687695_78 docx 3423216 2 1 10 1 Setting the wrapping material brake Pos 45 5 Überschriften Zwischenüberschriften A E Bei Ausführung Netz und Garnbindung oder Netzbindung 470 mod_14715027...

Page 164: ...ition II Check whether the dimension is X 30 mm This is the factory setting recommended by KRONE Net wrapping Hook the eyelet bolt 2 at the upper cone into the holder at the clamping lever position I Check whether the dimension is Y 55 mm This is the factory setting recommended by KRONE Pos 45 13 Überschriften Zwischenüberschriften A E Bremskraft der Bindematerialbremse erhöhen verringern 498 mod_...

Page 165: ...Bindematerialbremse einstellen_Ösenschraube Halterung_text_Netz und Folienbindung_ALLE Comprima 498 mod_1491378441343_78 docx 3423438 1 Position III The brake force of the wrapping material brake increases more factory setting Position IV The brake force of the wrapping material brake is reduced more Change the eyelet bolt 1 in the holder at the clamping lever 2 from position III to position IV Po...

Page 166: ...oll 1 Position II film tying The locking pin with the ball head 3 is locked This holds the clamping lever 2 down so that it does not touch the film roll 1 From position I to position II To lock the locking pin with the ball head 3 for film tying turn the ball head clockwise until the clamping sleeve 4 moves through the slot The compression spring automatically presses the bolt into the borehole Fr...

Page 167: ... Fig 140 Note The stronger the tension of the spring 4 the lighter the net is pulled however it pulls further towards the middle when starting The weaker the tension of the spring 4 the stronger the net is pulled however it remains further outwards when starting If the settings on the spring 1 are changed the spring 4 must be adjusted accordingly Move the net motor into the stored feed position se...

Page 168: ...he front guard Each time the drive shaft makes a rotation oil is forced out of the tank 1 via the pump 2 and the lubrication manifolds attached to the left hand and right hand side of the machine and onto the brushes on the drive chains Different nozzles are built into the lubrication manifolds for each lubrication point The delivery rate can be adjusted by means of the eccentric cam 3 on the driv...

Page 169: ... oil flows without bubbles out of the valve block Note Replace filter 2 once a year First remove empty and then thoroughly clean the tank 1 Only then replace filter 2 Do not remove filter 2 if oil is present in the filter Note It must absolutely be ensured that no water or dust can enter the tank 1 Note Use recommended oils only Different types of oil can be used The viscosity should be similar to...

Page 170: ...1 RPN00047_2 Fig 144 a Starter roller b Spur wheel c Cutting system drive d Pick up drive e Pick up f Net roller g Main drive The figures in the brackets state the size of the nozzles for the individual lubrication points Note Make certain the correct sizes are used when changing the nozzles Each size difference doubles the oil delivery rate MM4 deliveres for example twice as much oil as MM3 Pos 4...

Page 171: ...2 Fig 145 a Rear floor conveyor drive b Starter roller c Spur wheel d Cutting system drive e Pick up drive f Pick up g Net roller h Main drive The figures in the brackets state the size of the nozzles for the individual lubrication points Note Make certain the correct sizes are used when changing the nozzles Each size difference doubles the oil delivery rate MM4 delivers for example twice as much ...

Page 172: ...ty routines are not adhered to people may be seriously injured or killed To avoid accidents the safety routines in the chapter Safety must be read and followed see chapter Safety Safety routines Pos 47 4 Überschriften Überschriften 2 A E EErsatzteile 0 mod_1196782991234_78 docx 14927 2 1 11 1 Spare Parts Pos 47 5 BA Sicherheit 7 Gefahrenhinweise alt MähwerkeWARNUNG Verwendung von nicht zugelassene...

Page 173: ...ter approx 5 round bales Chain tension of bale formation conveyor drive X X Chain tension of bale formation conveyor X X Chain tension of pick up drive X X Chain tension of roller drive Chain tension of pick up drive X X X X Every 500 operating hours Gearbox X After every season X After first use and then after every 1000 round bales Bale formation conveyor tension X X Pos 47 9 BA Wartung Hinweis ...

Page 174: ..._Folienbindung_Voraussetzungen 350 mod_1436516210521_78 docx 2627242 1 Prerequisites The tailgate is opened and is locked hydraulically refer to chapter entitled Safety Equipment Stop Cock Tailgate The side guard on right hand machine side is opened Pos 47 11 7 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 47 11 8 Überschriften Zwischenüberschriften A E Abstreifverstärker löse...

Page 175: ...l roller 4 In case the scraper rail 3 does not rest against the spiral roller 4 loosen the screw connection 6 on the clamping wedge 5 Turn the clamping wedge 5 by 180 and tighten screw connection 6 again Pos 47 11 17 BA Wartung Rundballenpresse Folienbindung WartungAbstreifschiene einstellen_Hinweis 350 mod_1436860619780_78 docx 2629551 1 Note It is possible to turn the clamping wedge by 180 as it...

Page 176: ...rschriften Zwischenüberschriften U Z Umlenkrollen ohne Umlenkwelle 468 mod_1469699038973_78 docx 3160140 1 Deflection rolls without deflection shaft Pos 47 13 7 Abkürzungen Abkürzungen sprachneutral Rundballenpressen Comprima F 256 mod_1397714206905_0 docx 1962642 1 Comprima F Pos 47 13 8 BA Wartung Rundballenpresse Abstreifer Steinabweiser einstellen Abstreifer einstellen_Umlenkrollen ohne Umlenk...

Page 177: ...be regularly checked and adjusted Proceed as follows with all stone deflectors Pos 47 13 14 BA Wartung Rundballenpresse Abstreifer Steinabweiser einstellen Steinabweiser einstellen_bild_Comprima F V 468 mod_1469698082617_78 docx 3160018 1 COM00471 1 1 2 Fig 152 Pos 47 13 15 BA Wartung Rundballenpresse Abstreifer Steinabweiser einstellen Steinabweiser einstellen_text_Comprima F V 468 mod_1469698509...

Page 178: ... 2 1 11 6 Setting Tailgate Lock Comprima V Comprima F HDC00030 1 2 a 1 2 a Fig 153 The spring pretensioning on the tailgate lock must be a 340 mm Measure eye inside inside Retighten spring 1 if necessary Turn the nut 2 until the dimension is a 340 mm Make the adjustment on both sides Pos 47 16 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 179: ...hine Pos 47 20 BA Wartung Rundballenpresse Sensoren Lage der Sensoren rechts_bild_Comprima F RP025 499 mod_1492090086758_78 docx 3428460 1 COM00575 1b 5 1a 2 3 4 Fig 154 Pos 47 21 BA Wartung Rundballenpresse Sensoren Lage der Sensoren rechts_bildlegende_Comprima F RP025 499 mod_1492090448733_78 docx 3428492 1 1 Sensor B10 filling display right 1a Comprima F 125 XC 1 1b Comprima F 155 XC 1 4 Sensor...

Page 180: ... links_bildlegende_Comprima F RP025 499 mod_1492091540764_78 docx 3428850 1 1 Sensor B05 slip bale formation conveyor 5 Sensor B40 blade group B swivelled out for the Hydraulic blade group control system version 2 Sensor B09 filling display left 2a Comprima F 125 XC 1 2b Comprima F 155 XC 1 6 Sensor B42 blade group A swivelled out for the Hydraulic blade group control system version 3 Sensor B11 l...

Page 181: ...e Sensoren Lage der Sensoren rechts_bild_Comprima V RP025 499 mod_1492506202410_78 docx 3429133 1 COM00577 2 5 3 4 1 Fig 156 Pos 47 31 BA Wartung Rundballenpresse Sensoren Lage der Sensoren rechts_bildlegende_Comprima V RP025 499 mod_1492506303413_78 docx 3429165 1 1 Sensor B10 filling display right 4 Sensor B01 rotational speed of bale chamber 2 Sensor B02 tying cycle active 5 Sensor B12 lock hoo...

Page 182: ...ren Lage der Sensoren links_bildlegende_Comprima V RP025 499 mod_1492506835424_78 docx 3429229 1 1 Sensor B05 slip bale formation conveyor 5 Sensor B40 blade group B swivelled out for the Hydraulic blade group control system version 2 Sensor B09 filling display left 6 Sensor B42 blade group A swivelled out for the Hydraulic blade group control system version 3 Sensor B11 lock hook bale chamber lef...

Page 183: ...s the axial play of the net brake must be checked and set if necessary HDC00064 1 2 a 3 Fig 158 Checking Axial Play To release the net brake 2 press the lever 1 downwards Determine the play a of the net brake 2 to the adjusting ring 3 by pushing forward and pushing backward the net brake 2 visual inspection The axial play a must be 1 2 mm HDC00066 1 4 2 HDC00063 3 5 a 4 Fig 159 Set the axial play ...

Page 184: ...hrposition 348 mod_1435848957890_78 docx 2621991 1 Prerequisites The net rocker arm is in the saved feed position refer to chapter Checking the Position of Net Rocker Arm Pos 47 47 BA Wartung Rundballenpresse Folienbindung Wartung Abbremsung Netzbremsscheiben prüfen_Text 392 mod_1446188687266_78 docx 2808007 1 Turn net brake disc I manually A slight resistance must be felt Pos 47 48 BA Beipacks Ru...

Page 185: ...lgewinde Tabelle 321 mod_1424760222607_78 docx 2477725 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can be seen on screw head A Stability class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M...

Page 186: ...51 7 Überschriften Überschriften 3 K O MMetrische Gewindeschrauben mit Senkkopf und Innensechskant 323 mod_1424945970760_78 docx 2484818 3 1 11 11 3 Metric Thread Screws with Countersunk Head and Hexagonal Socket Pos 47 51 8 BA Wartung Drehmomente Anziehdrehmomente Anziehdrehmomente Metrische Gewindeschrauben mit Senkkopf und Innensechskant Tabelle 321 mod_1424843938347_78 docx 2480155 1 NOTICE Th...

Page 187: ...well as the ventilation and breather filters Pos 47 51 12 BA Wartung Drehmomente Anziehdrehmomente Anziehdrehmomente Verschlussschrauben an Getrieben_Tabelle 454 mod_1464167170747_78 docx 3083045 1 This table applies only to locking screws with external hex in connection with copper seal ring for bleed valves made of brass with shaped seal ring Thread Locking screw and viewing glass with copper ri...

Page 188: ...nstellung der Nockenbremse 34 mod_1255606127908_78 docx 324956 3 1 11 12 2 Adjusting the cam brake RP 00 001 1 2 Fig 162 Single axle compressed air system At approx 6 bar of compressed air the brake lever 1 must be located approx 55 mm from the plate 2 in brake position RP 00 002 1 2 1 3 2 RP 00 003 Fig 163 Single axle hydraulic brake At approx 100 bar of oil pressure the brake lever 1 must be loc...

Page 189: ... necessary to preserve the stroke of the brake cylinder as completely as possible To achieve good brake retardation it is necessary to keep the clearance of brake pad and brake drum as low as possible Checking the air play Actuate the service brake with full pressure and check the stroke of the brake cylinder In case the way on the clevis amounts to more than 2 3 of the maximum cylinder stroke on ...

Page 190: ... Turn adjusting screw to the left until the idle stroke is approx 10 15 mm on the linkage setter at 127 mm The wheel must be able to rotate freely without grinding noise Note With a correctly set brake the piston rod should not be manually movable more than approx 10 mm Play between plunger and membrane in idle position is not permissible Pos 47 58 Layout Module Seitenumbruch 0 mod_1196175311226_0...

Page 191: ...lungsanweisung für alle Maschinen Voraussetzung Die Maschine ist stillgesetzt und gesichert 259 mod_1398674434170_78 docx 1979947 1 Prerequisite Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 47 63 Layout Module Leerzeile 5 Pt 120 mod_1342592918145_0 docx 1092566 1 Pos 47 64 BA Wartung Rundballenpresse TandemachseEinstellung Tandemachse CF CV ...

Page 192: ... brake lever path a2 is about 30 mm on activation 8 Then mount the brake linkage 2a on the brake lever 5 again Observe the brake lever length RL 9 Activate the brake To do so the cylinder stroke X must be between 25 mm and 50 mm Note If the cylinder stroke X is too great readjust the brake linkage 2a 2b increase the length of the brake linkage After the brake linkage 2a 2b has been readjusted chec...

Page 193: ...se serious injury If you do not have sufficient experience of fitting tyres have tyres fitted by the KRONE dealer or a qualified tyre specialist When fitting tyres on the wheel rims the maximum pressure given by the tyre manufacturer must not be exceeded The tyre or even the wheel rim could explode and or burst If the tyre heels do not fit properly when the maximum permitted pressure is reached le...

Page 194: ...nuts and retighten them if necessary After that check them every 50 operating hours to make certain they are tight Check the tyre pressure at regular intervals and refill if necessary The tyre pressure depends on the size of the tyres The values are listed in the table Pos 47 66 7 BA Wartung Reifen Anziehdrehmoment 0 mod_1199955905460_78 docx 37340 1 Tightening Torque Threading Key size in mm Numb...

Page 195: ...artung Reifen Rundballenpresse Reifendrucktabelle_Reifen Maschine_Comprima F V 473 mod_1472192832206_78 docx 3194741 1 Tyres on the machine Tyre identification Minimum pressure bar Vmax 10 km h Maximum pressure bar Recommended tyre pressure bar Single axle Tandem axle 15 0 55 17 1 5 3 5 3 0 1 5 500 50 17 1 5 4 5 2 0 1 5 500 55 20 1 5 4 5 2 0 1 5 Pos 47 66 13 BA Wartung Reifen Reifen Luftdruck Empf...

Page 196: ...an der Deichsel 236 mod_1394528163742_78 docx 1873804 1 KDW02330 a Fig 168 Caution If the wear limit of the socket in the towing ring has been reached it must be replaced Work on the drawbar must only be performed by trained professionals The wear limit of the socket in the towing ring 1 is a 43 mm If this value is exceeded the socket must be replaced To minimise wear clean the socket and towing r...

Page 197: ...sposal and storage of used lubricants and oil filters Effect Environmental damage Store or dispose used oil and oil filters according to statutory provisions Pos 47 76 BA Wartung Zeitintervalle an den Getrieben VP 388 mod_1445345592480_78 docx 2777685 3 1 11 15 1 Time Intervals for Oil Level Check and Oil Change on the Gearboxes Note Oil level check and oil change on the gearboxes and lubricate ma...

Page 198: ... the oil see chapter Technical data Consumables Pos 47 84 BA Sicherheit 8 Voraussetzungen Handlungsanweisung für alle Maschinen Handlungsanweisung Maschine stillsetzen und sichern 274 mod_1404365253849_78 docx 2065151 1 Shut down and safeguard the machine see chapter Safety Safety routines Shutting down and safeguarding the machine Pos 47 85 Überschriften Zwischenüberschriften K O Ölstandskontroll...

Page 199: ... Rollers of Single Blade Locking Device A B RPN00079 1 Fig 170 The safety rollers 1 on the levers of the single blade locking device must turn slightly when they are turned on tension of safety springs with multipurpose key after blades are installed If they do not the result will be an increased amount of force when switching The individual knife retention will not work properly increased blade b...

Page 200: ...tearing of the rear floor conveyor Pos 47 96 4 BA Wartung Rundballenpresse Umlenkrolle versetzen Abstand zwischen den Spannschwingen prüfen_Bild 215 mod_1390813703411_78 docx 1761322 1 a 3 COM00348 1 2 b Fig 171 Pos 47 96 5 BA Wartung Rundballenpresse Umlenkrolle versetzen Abstand zwischen den Spannschwingen prüfen_Text 215 mod_1390812253560_78 docx 1761294 1 At a bale diameter a between 800 and 1...

Page 201: ...versetzen_Text 237 mod_1394637069965_78 docx 1879416 1 Dismount scraper 1 Remove the threaded pin from the adjusting ring on the deflection pulley 2 and remove the adjusting ring Dismount deflection shaft 2 and mount with deflection shaft 3 in position a Push the adjusting ring onto the deflection shaft 2 and secure with threaded pin Mount scraper 1 at a higher position Check whether the tensionin...

Page 202: ...Drive Pos 47 102 BA Wartung Rundballenpresse Ketten spannen Spannen Ketten vorderer Rollbodenantrieb_ComprF_Einleitung 337 mod_1430288369933_78 docx 2560923 1 Comprima F The bale formation conveyor drive 1 is located on the left hand machine side Pos 47 103 BA Wartung Rundballenpresse Ketten spannen Spannen Ketten vorderer Rollbodenantrieb_ComprV_Einleitung 337 mod_1430288279814_78 docx 2560892 1 ...

Page 203: ...r bale formation conveyor drive is on the right hand machine side Checking chain tension Check whether the tensioned spring length a corresponds to the dimension stated below Type Tensioned spring length a Comprima V 150 V 150 XC approx 495 mm Comprima V 180 V 180 XC V 210 XC approx 465 mm Correcting chain tension Increase or reduce the spring tension of the tension spring 2 by turning the nut 4 o...

Page 204: ...4 BA Wartung Rundballenpresse Ketten spannen Spannen Ketten Pick up_Bild_F_V_CF CV RP025 496 mod_1489503598984_78 docx 3404047 1 COM00531 X 2 X1 1 2 3 5 4 3 Fig 175 Pos 47 115 BA Wartung Rundballenpresse Ketten spannen Spannen Ketten Pick up_Text_F_V_CF CV 496 mod_1489502182591_78 docx 3403983 1 The main drive of pick up 1 and the drive of pick up 2 are located on the pick up on right hand machine...

Page 205: ... CF CV 76 mod_1309872904452_78 docx 664701 1 1 RPN00058 2 a 2 3 Fig 176 The cutting roller drive pick up 1 is located on the right hand side of the machine Check the Chain Tension The length of the spring when tightened must be a 200 mm Correct the Chain Tension Turn the nut 3 to increase or reduce the spring tension of the compression spring 2 until distance a approx 200 mm is set Pos 47 119 Layo...

Page 206: ...1372768949891_78 docx 1504221 1 Spring discs on the main drive of the pick up VPN00617 1 VPN00618 2 1 Fig 177 Note After repairing the main drive 1 ensure during installation that the disc springs 2 are arranged as shown in Fig VPN00618 Pos 47 121 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 207: ...n Turn the nut 3 to increase or reduce the spring tension of the compression spring 2 until distance a approx 30 mm is set Pos 47 124 Überschriften Überschriften 3 U Z Walzenantrieb_Antriebskettenspannung 488 mod_1482228107655_78 docx 3282527 3 1 11 19 4 Roller drive Pos 47 125 BA Wartung Rundballenpresse Ketten spannen Spannen Ketten Walzenantrieb_Comprima 336 mod_1430198526772_78 docx 2559101 1 ...

Page 208: ...e 308 mod_1417007007003_78 docx 2392722 1 WARNING Unintentional closing of the tailgate Effect severe injuries Secure the open tailgate to prevent it from closing unintentionally Pos 47 127 5 BA Erstinbetriebnahme Rundballenpresse Heckklappe sperren Heckklappe sperren Comprima F V CF CV 81 mod_1315906573632_78 docx 709150 1 a 1 1 b b a 1 1 CPK00230_3 Fig 180 Swivel shut off valve 1 in the return o...

Page 209: ...the blades protrude somewhat into the cutting channel and can be grasped easier Pos 47 127 10 BA Einstellungen Schneidwerk Messerschaltwelle entriegeln_Comprima alle 388 mod_1445347210151_78 docx 2777967 1 Unlocking the blade control shaft RPN00015_2 1 I II Fig 183 Pull handle 1 out of position I and allow it to engage in position II Note The provided key can also be used to lock or unlock the bla...

Page 210: ...ng the blades 1 ensure that they are positioned correctly on the blade control shaft and are centred in the slot 2 Insert new or ground blade 1 Note Before raising the blade cassette check whether all blades 1 are in alignment and thus correctly installed Pos 47 127 14 BA Sicherheit 7 Gefahrenhinweise alt Rundballenpresse Hinweis Blindmesser 388 mod_1445347560339_78 docx 2778033 1 Note If the cutt...

Page 211: ...re correctly installed Also check whether the blade control shaft is properly locked Pos 47 127 18 BA Einstellungen Schneidwerk Messerschaltwelle verriegeln_Comprima alle 388 mod_1445348142312_78 docx 2778211 1 RPN00015_2 1 I II B A Fig 185 Pull handle 1 out of position II and let it engage in position I Set cutting length turn blade control shafts A B to position After the blade control shafts we...

Page 212: ...88_78 docx 2996387 1 Check the sharpness of the blades 1 daily If the blades are dull Grind the blades at the rear of the cutting edge 2 side without serrated edge Make sure that no notch is made in the area 3 the blades do not heat up excessively Note The blades are too hot if you can see discolouration in them Excessive heat reduces the lifetime of the cutting blades Remove the deposits in the a...

Page 213: ...on the blade retaining shaft 3 are located in wears during use The blade retaining shaft 3 is located in the position I in the factory If the area around the groove 1 is worn in position I by 1 mm the blade retaining shaft can be moved once into position II The blade retaining shaft must not be replaced until the groove is also worn by 1 mm in position II Pos 47 131 5 BA Wartung Rundballenpresse M...

Page 214: ... be read and followed see chapter Safety Safety routines Pos 47 133 4 BA Sicherheit Bremsen WARNUNG Bremsanlage 273 mod_1403676268419_78 docx 2053696 1 WARNING Risk of injury resulting from damage to the brake system Damage to the brake system may impair the operational safety of the machine and cause accidents As a result people may be seriously injured or killed Adjustment and repair work on the...

Page 215: ...g Bremsanlage Kupplungsköpfe_Text 34 mod_1255596782360_78 docx 324522 1 The coupling heads are installed in the dual line compressed air braking system to connect the reservoir and brake line of the tractor with the machine After uncoupling close the cover or connect the coupling heads in the empty couplings provided for this purpose so that no dirt can get in them Replace damaged sealing rings Ch...

Page 216: ...stem from malfunctions Pos 47 133 14 BA Wartung Bremsanlage Luftfilter Hinweis verstopfter Filtereinsatz 76 mod_1310030486256_78 docx 666336 1 Note The brake system is ready for operation even when the filter insert is clogged in both directions of flow Pos 47 133 15 BA Wartung Bremsanlage Luftfilter Ausbau Filtereinsatz Prüfen bei anderen Maschinen 76 mod_1310030560614_78 docx 666364 1 Removing t...

Page 217: ...ating hours The drain valve 2 on the bottom of the compressed air reservoir 1 is used for draining Switch off and secure the machine Open the drain valve and allow the condensation to run out Check the drain valve clean it and screw it back in Note If the drain valve has a heavy accumulation of dirt or is leaking it must be replaced by a new one Pos 47 133 21 BA Sicherheit 2 Vorangestellte Warnhin...

Page 218: ...lying the parking brake Only start the machine if all safety devices are fitted and in sound condition If any hazardous situations arise immediately turn off the PTO shaft and stop the machine Never leave the machine running with no operating personnel on the tractor Avoid skin contact with oils and greases Pos 49 4 BA Sicherheit 7 Gefahrenhinweise alt Rundballenpresse Absperrhahn zurSicherung Hec...

Page 219: ... of the lubrication points and the lubrication intervals can be seen in the lubrication plans in the operating instructions Remove the grease that comes out of the bearing points after lubrication Pos 49 11 Überschriften Überschriften 2 F J G Gelenkwelle schmieren 416 mod_1453299872686_78 docx 2921178 2 1 12 3 Lubricating Universal Shaft Pos 49 12 BA Wartung Rundballenpresse Schmierung Schmierplan...

Page 220: ...9 BA Wartung Rundballenpresse Schmierung Schmierplan Schmierplan F_linke Seite_Bild_RP025 496 mod_1489752823894_78 docx 3408352 1 COM00552 1 4 3 2 Fig 193 Pos 49 20 BA Wartung Rundballenpresse Schmierung Schmierplan Schmierplan F_linke Seite_Tabelle alle 20 Std_RP025 496 mod_1489993150089_78 docx 3408776 1 Every 20 operating hours 2 COM00544 3 COM00543 Pos 49 21 BA Wartung Rundballenpresse Schmier...

Page 221: ...rplan Schmierplan F_rechte und hintere Seite_Bild_RP025 496 mod_1489752916759_78 docx 3408384 1 COM00553 2 1 3 4 5 Fig 194 Pos 49 25 BA Wartung Rundballenpresse Schmierung Schmierplan Schmierplan F_rechte und hintere Seite_Tabelle alle 20 Std_RP025 496 mod_1489994512114_78 docx 3408904 1 Every 20 operating hours 1 Comprima F 155 XC 1 COM00557 3 COM00543 4 COM00549 5 COM00544 Pos 49 26 Layout Modul...

Page 222: ...undballenpresse Schmierung Schmierplan Schmierplan F_rechte und hintere Seite_Tabelle alle 50 Std_RP025 496 mod_1489993363046_78 docx 3408808 1 Every 50 operating hours 2 COM00556 Pos 49 28 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 223: ...and side of the machine Pos 49 31 BA Wartung Rundballenpresse Schmierung Schmierplan Schmierplan V_linke Seite_Bild_RP025 496 mod_1489754171476_78 docx 3408512 1 COM00554 1 5 6 7 2 3 4 Fig 195 Pos 49 32 BA Wartung Rundballenpresse Schmierung Schmierplan Schmierplan V_linke Seite_Tabelle alle 20 Std_RP025 496 mod_1489999702491_78 docx 3408968 1 Every 20 operating hours 3 COM00542 6 COM00543 7 COM00...

Page 224: ...resse Schmierung Schmierplan Schmierplan V_linke Seite_Tabelle alle 50 Std_RP025 496 mod_1489999787499_78 docx 3409060 1 Every 50 operating hours 1 COM00547 2 COM00545 4 COM00546 5 COM00556 Pos 49 35 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 225: ...g Schmierplan Schmierplan V_rechte und hintere Seite_Bild_RP025 496 mod_1489754170747_78 docx 3408480 1 COM00555 7 6 5 4 1 3 2 Fig 196 Pos 49 38 BA Wartung Rundballenpresse Schmierung Schmierplan Schmierplan V_rechte und hintere Seite_Tabelle alle 20 Std_RP025 496 mod_1490001402984_78 docx 3409092 1 Every 20 operating hours 2 COM00542 4 COM00544 5 COM00549 6 COM00543 Pos 49 39 Layout Module Seiten...

Page 226: ...presse Schmierung Schmierplan Schmierplan V_rechte und hintere Seite_Tabelle alle 50 Std_RP025 496 mod_1490001460718_78 docx 3409124 1 Every 50 operating hours 1 COM00546 3 COM00545 7 COM00556 Pos 50 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 227: ...urce Check the hydraulic hoses at regular intervals and replace them if damaged or worn Only original KRONE spare parts are permitted to be used as replacement lines as they correspond to the technical requirements of the manufacturer Before the pressure in the system builds up again ensure that all line connections are tight Pos 51 3 BA Sicherheit Hydraulik WARNUNG Hydraulikschlauchleitungen unte...

Page 228: ...o working on the hydraulic system Pos 51 9 Abkürzungen Abkürzungen sprachneutral Rundballenpressen Comprima V 256 mod_1397714229979_0 docx 1962670 1 Comprima V Pos 51 10 BA Wartung Rundballenpresse Hydraulik Eigenhydraulik Vor Arbeiten an der Hydraulikanlage_Bild_V CV RP025 497 mod_1490109310368_78 docx 3411613 1 COM00560 2 1 Fig 197 Pos 51 11 BA Wartung Rundballenpresse Hydraulik Eigenhydraulik V...

Page 229: ... blade group control system version The solenoid valves 1 are situated on the right side of the machine behind the side hood If the comfort electronics fails the pick up can be raised and lowered with the solenoid valve 2 and the blade cassette raised or lowered with the solenoid valve 3 in the event of an emergency To raise or lower the pick up or the blade cassette in the event of an emergency S...

Page 230: ...ion indicator 1 Display Meaning Green Filter element 3 is sufficiently clean red Filter element 3 must be replaced If the contamination indicator 1 jumps out when starting up in cold condition Only push in the contamination indicator 1 again once the operating temperature has been achieved If the contamination indicator 1 jumps out again immediately replace the filter element 3 as follows Pos 51 1...

Page 231: ...988_78 docx 299117 2 1 13 5 Circuit Diagrams of the Hydraulic System Pos 51 20 BA Wartung Schwader Hydraulik Die Hydraulikschaltpläne befinden sich im Anhang 472 mod_1472111249158_78 docx 3192915 1 The hydraulic diagrams can be found in the appendix Pos 52 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 232: ...ay be seriously injured or killed To avoid accidents the basic safety instructions in the chapter Safety must have been read and followed see chapter Safety Basic safety instructions Pos 53 3 BA Sicherheit 2 Vorangestellte Warnhinweise WARNUNG Nichtbeachtung der Sicherheitsroutinen alte Form 273 mod_1404117435996_78 docx 2058712 1 WARNING If the safety routines are not adhered to people may be ser...

Page 233: ...e damaged Then remove blockages The swaths are irregularly high or too large Split swaths The driving speed is too high Reduce driving speed Slow down at the beginning of the baling process until the picked up crops roll into the bale chamber The machine is not hitched horizontally Attach machine higher at front Set the drawbar height so that the transition from pick up to channel is more even The...

Page 234: ...starting process or during the wrapping process The blade cassette has dropped immediately after the starting process Remove the impurities Setting of roller brake is too strong Check setting of brake system Blade bar is too low Check setting of blade cassette Net is not transported during the starting process The dimensions of the net are incorrect Only use net rolls with prescribed dimensions Th...

Page 235: ...t decelerated correctly during wrapping process Check setting of brake system The net got caught on the cut off blades Check setting of cut off blades Tailgate cannot be opened correctly Hydraulic hose is not inserted Insert hydraulic hose into the corresponding coupling The tailgate cannot be closed Sand stones etc have accumulated on the collection plate Mount cover sheet of collection plate by ...

Page 236: ...hine does not run smoothly The bale start is difficult The setting of the inner bale core is too tight Set inner bale core to soft refer to chapter Adapting the Soft Core Reduce baling pressure Pos 53 7 BA Störungen Ursachen und Behebung Rundballenpressen Störungen Ursachen und Behebung_Sonderpunkt Netz und Folienrolle_ALLE Comprima 474 mod_1472646352125_78 docx 3200337 1 Net or film on the Net an...

Page 237: ...pair or replace Oil too thin Drive with thicker oil Reduce the pump stroke Machine is dry No pressure Pump not running Repair adjust or replace Main pipe torn Repair or replace System has no oil Vent the system see chapter Central chain lubrication system System blocked Dirt Clean the system and clean or replace all measuring valves Pipe jammed Repair or replace Pump is not pressed to a full strok...

Page 238: ... from external influences such as oil grease or solar radiation Clean the machine thoroughly Chaff and dirt attract moisture which causes steel parts to start rusting ATTENTION Damage to the machine caused by water from a high pressure cleaner If the water jet from a high pressure cleaner is aimed directly at bearings and electrics electronic components these components may be damaged Do not aim t...

Page 239: ...ay be seriously injured or killed If the machine is not supported securely the machine or machine parts may roll fall or drop As a result people may be seriously injured or killed Before starting repair maintenance and adjustment work perform the following steps Shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine The raised machine or machine parts mus...

Page 240: ...berschriften Zwischenüberschriften A E Bei Ausführung Netzbindung 486 mod_1480949414509_78 docx 3274296 1 For net wrapping version Pos 55 19 BA Einlagerung Modulgruppen Rundballenpressen Umlenkrohre säubern_Netzbindung_Bild_Comprima 491 mod_1485355202877_78 docx 3296609 1 COM00517 1 Fig 201 Pos 55 20 BA Einlagerung Modulgruppen Rundballenpressen Umlenkrohre säubern_Text_Comprima 491 mod_1485355417...

Page 241: ... of the tying unit Pos 55 25 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 55 26 Überschriften Zwischenüberschriften F J Isolierband von der Bremsscheibe entfernen 491 mod_1485356250751_78 docx 3296699 1 Removing insulating tape from the brake disc Pos 55 27 BA Einlagerung Modulgruppen Rundballenpressen Isolierband von der Bremsscheibe entfernen_Bild 491 mod_1485356417452_78 d...

Page 242: ...0337 Fig 204 Following extended downtimes overload coupling surfaces 2 may stick to the contact surfaces Vent the overload coupling before use Loosen the eight screws 1 to release the spring pressure from the outside washers 3 4 Turn the PTO shaft manually Tighten the screws until the covering ring 2 is lying directly against the outside washers 3 4 Note Do not tighten the screws 1 too tight The c...

Page 243: ...ing centre The components must be freed from operating fluids and lubricants gear oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gear oil oil from hydraulic system must be brought to...

Page 244: ...OBUS Terminal 244 Pos 60 Überschriften Überschriften 1 F J ISOBUS Terminal 448 mod_1461591186664_78 docx 3052156 1 1 17 ISOBUS Terminal Pos 61 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 245: ...6 4 Accessing the working screen 28 6 5 Adjusting bale diameter 29 6 6 Adjusting the baling pressure 30 6 7 Operating the hydraulic blade group control system 30 7 Terminal menus 32 7 1 Menu Structure 32 7 2 Recurring icons 33 7 3 Selecting a menu Level 34 7 4 Selecting a menu 34 7 5 Changing value 35 7 6 Changing mode 36 7 7 Tying in the menu level 36 7 8 Menu 1 Number of net layers net wrapping ...

Page 246: ... 3 Adjusting sensor B09 B10 Filling display left right 56 7 21 1 4 Adjusting sensor B61 Tying 1 passive 56 7 21 2 Menu 15 2 Actuator test 59 7 21 3 Menu 15 3 Software info 61 8 Terminal error messages 62 8 1 Faults of the electrics electronics 62 8 1 1 Error Messages 62 8 1 1 1 Possible error types FMI 63 8 1 2 Remedying sensor actuator error 64 8 1 3 Error list with all error messages 64 9 Index ...

Page 247: ...ke sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin observe the provided operating instructions of terminal Tractors with integrated ISOBUS system EQ003 120 ü The machine is shut down and safeguarded see chapter Safety Shutting down and safeguarding the machine Connection terminal to tractor INFORMATION The cable 3 can be ordered by stating t...

Page 248: ...to the 9 pin ISOBUS socket 6 of the tractor Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the machine Tractors without ISOBUS system EQ003 078 ü The machine is shut down and safeguarded see chapter Safety Shutting down and safeguarding the machine ü The accessories kit B290 KRONE tractor retrofitting is mounted Connection terminal to tractor INFORMATION The cable 3 can be ord...

Page 249: ...le plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine 1 2 Connecting the KRONE ISOBUS terminal CCI 200 DELTA terminal NOTICE Short circuit Dirt and moisture may lead to short circuit Make sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin observe t...

Page 250: ... the cable 3 to the 8 pin socket 1 CAN1 IN of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by stating the order number 20 085 866 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tractor Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the machine ...

Page 251: ...the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by stating the order number 20 085 866 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tractor Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the machine 1 3 Connecting the KRONE ISOBUS terminal CCI 1...

Page 252: ...in plug 2 of the cable 3 to the 12 pin socket 1 of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by stating the order number 20 085 866 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tractor Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the mac...

Page 253: ...ima V 180 XC 1 Comprima V 210 XC 1 Comfort 1 0_en 9 Connection tractor to machine Connect the 9 pole plug 5 of the cable 2 to the 9 pole ISOBUS socket 1 of the tractor Connect the 11 pole socket 4 of the cable 2 to the 11 pole socket 3 of the machine Connection terminal to tractor INFORMATION For further details on terminal connection observe operating instructions of ISOBUS terminal manufacturer ...

Page 254: ...to the terminal 2 EQG001 002 The electronic equipment of the machine consists essentially of the job computer 1 the terminal 2 and the control and function elements The job computer 1 is located on the right side of the machine under the side hood Functions of the job computer 1 Control of actuator system installed on the machine Transmission of error messages Evaluation of sensor system Diagnosti...

Page 255: ...onnected the display shows the main menu after it was switched on ð If the machine is connected the display shows the road travel screen after it was switched on Æ The terminal is ready for use Switching off Switch the key 1 from I to 0 If machine is not connected Main window If machine is connected Road travel EQG001 003 INFORMATION For further information on functionality of terminal observe the...

Page 256: ...a V 180 XC 1 Comprima V 210 XC 1 Comfort 1 0_en 2 3 Design of display 1 2 2 3 EQ001 033 The display of the terminal is divided up into the following sections Status line 1 The status line 1 indicates current states of the machine depending on how it is equipped refer to page 23 Keys 2 The machine is operated by actuating the keys 2 next to the icons on the grey fields refer to page 24 ...

Page 257: ...The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers For this purpose both the required plug connections and the signals are standardised which are required for the communication and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tra...

Page 258: ...tton does in no case intervene in the tractor functions i e neither the universal shaft function nor the hydraulic function is affected Therefore the machine can continue to run after actuating the ISOBUS Shortcut Button This may lead to injuries Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch When the ISOBUS Shortcut Button 1 designed as a pushbutton is pressed on the terminal a ...

Page 259: ...SOBUS Shortcut Button 1 in the clockwise direction ð The display shows the message above Press the key ð Alternatively you can press or the adjacent key Æ All functions of the machine are available again 3 2 Touchable display 1 2 EQC000 002 The terminal is equipped with a touch sensitive display 2 for menu guidance and to enter values data Functions can be called up and values in blue lettering ca...

Page 260: ... time check that the connections are correct and tight Switching on Press and hold down ð If the machine is not connected the display shows the main menu after it was switched on ð If the machine is connected the display shows the road travel screen after it was switched on Æ The terminal is ready for use If machine is not connected Main menu If machine is connected Road travel EQG000 025 Switchin...

Page 261: ... terminal The loading process may take a few minutes 3 4 Design of display EQG000 033 The display of the terminal is divided into the following areas Status line 1 The status line 1 indicates current states of the machine depending on how it is equipped refer to page 23 Keys 2 The machine is operated by actuating the keys F1 to F12 or by pressing the adjacent icons refer to page 24 Main window 3 V...

Page 262: ...ls are standardised which are required for the communication and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant information can be found in the technical documents of the operation device or on the units themselves KRONE machines which have...

Page 263: ...ot connected the display shows the main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate If machine is not connected Main menu If machine is connected Road travel screen EQG000 056 Switching off Press and hold down the key 1 INFORMATION For further information on functionality of terminal observe th...

Page 264: ...iew etc 4 Section for the KRONE software The sections 2 3 and 4 can be moved and filled flexibly see supplied operating instructions of the CCI terminal The section for the KRONE software 4 is divided into the following sections Status line 1 The status line 1 indicates current states of the machine depending on how it is equipped refer to page 23 Keys 2 The machine is operated by pressing the key...

Page 265: ...e functions are performed according to the enclosed operating instructions INFORMATION KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST AEF DLG VDMA test The operation of this machine at least requires implementation level 3 of ISOBUS system The ISOBUS system is an internationally standardised communications system for agricultural machines and systems The designation of the assoc...

Page 266: ...display of the external ISOBUS terminal Operation with an external ISO terminal is similar to the KRONE ISOBUS terminal Prior to start up refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions One major difference from the KRONE ISOBUS terminal is the arrangement and number of keys with functions which are specified by the selected external ISOBUS terminal The va...

Page 267: ...line INFORMATION Using a terminal with a resolution of less than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields are shown in the status line EQ000 901 Icons displayed with shading can be selected If an...

Page 268: ...ipment of the machine The following represented icons are not always available Icon Designation Explanation Feed net in manual mode Press the key to guide the net to the round bale Feed film in manual mode Press the key to guide the film to the round bale Net wrapping in manual mode The previously selected mode manual mode or automatic mode is displayed in the set tying type Press the key to chang...

Page 269: ...Comfort 1 0_en 25 Icon Designation Explanation A Different settings for the Hydraulic blade group control system version refer to page 30 AB B Work lighting Switching off Switching ON Warning beacon for cer tain countries Switching off Switching ON Menu level in the terminal Press the key to open the menu level in the terminal refer to page 34 Counter Press the key to open menu 13 Counter refer to...

Page 270: ... V 210 XC 1 Comfort 1 0_en 6 3 Displays on the working screen 125 cm 1 160 140 120 100 80 100 5 1 126 cm EQG003 009 The available icons comply with the equipment of the machine The following represented icons are not always available Icon Explanation 1 Customer counter 1 is activated Set bale diameter Comprima F 155 XC Set baling pressure for the Electronic baling pressure adjustment ver sion Comp...

Page 271: ...ath to ensure that the bale chamber is evenly filled If the direction of travel is not corrected the displayed arrow starts flashing and an acoustic signal sounds 160 140 120 100 80 125 cm Adjusting and displaying the bale diameter Comprima V The bale diameter can be adjusted directly in the working screen refer to page 29 100 75 50 25 0 50 Adjusting and displaying the baling pressure Comprima F T...

Page 272: ... 1 Comprima V 180 XC 1 Comprima V 210 XC 1 Comfort 1 0_en Icon Explanation 6N 6F Net film is cut off 7N 7F Net film was not cut off 8N 8F Net chamber film wrapping process is complete 6 4 Accessing the working screen Road travel screen Example menu EQG003 045 From the road travel screen Press Æ The working screen is shown refer to page 26 From each menu ü One menu is called up Press longer ...

Page 273: ...arget bale diameter in cm 2 Actual bale diameter in cm Adjusting the bale diameter via the scroll wheel Select the blue value to be changed using the scroll wheel ð The icon is shown in reverse colours Press the scroll wheel ð An input field opens To increase or reduce the value turn the scroll wheel To save the value press the scroll wheel ð The setting is accepted the input field closes Adjustin...

Page 274: ...wheel To save the value press the scroll wheel ð The setting is accepted the input field closes Adjusting the baling pressure via the touch capable display Tap the blue value to be changed ð An input field opens Enter the desired value and press ð The value is saved and the input field exited 6 7 Operating the hydraulic blade group control system The hydraulic blade group control system can be use...

Page 275: ...group control system press A AB B or ð The icon changes The current status of the blade group control system is shown in the status display in the working screen After selecting the desired function of the blade group control system a prompt is displayed after approx 2 seconds to swivel the blades in or out using the tractor hydraulics Confirm the prompt in the display Swivel the blades in or out ...

Page 276: ...nd chamber film wrapping version refer to page 38 3 Advance signalling refer to page 39 4 Tying start delay for net wrapping for the Net and chamber film wrapping or Net wrap ping version refer to page 39 4 Tying start delay for chamber film wrapping for the Net and chamber film wrapping version refer to page 40 5 Bale diameter Comprima F 155 XC refer to page 41 7 Sensitivity of direction display ...

Page 277: ...52 15 2 Actuator test refer to page 59 15 3 Software info refer to page 61 7 2 Recurring icons To navigate in the menu level menus the following icons appear again and again Icon Designation Explanation Arrow pointing up Move up in order to select something Arrow pointing down Move down in order to select something Arrow pointing to the right Move to the right in order to select some thing Arrow p...

Page 278: ...play next mode Arrow pointing to the right Display previous mode 7 3 Selecting a menu Level To bring up the menu level from the working screen press Æ The display indicates the menu level To return from the menu pages to the main menu Press until the main menu is displayed For an overview of the menus refer to page 32 7 4 Selecting a menu Calling up menu The menus are selected depending on used te...

Page 279: ...ns To call up a menu press the icon e g in the display Æ The menu opens Leaving menu Press or adjacent key Æ The menu closes 7 5 Changing value For the settings in the menus values must be entered or changed The values are selected depending on used terminal touch sensitive or not touch sensitive For version with touch sensitive or not touch sensitive terminal By means of the scroll wheel Addition...

Page 280: ...save the value Æ The setting is saved and the input mask closes Using the value Tip the value ð An input mask opens Increase or reduce value Press to save the value Æ The setting is saved and the input mask closes 7 6 Changing mode It is possible to select between different modes in individual menus To select the next mode press To select the previous mode press To save press Æ An acoustic signal ...

Page 281: ...ping version n 2 1 3 EQG003 043 Depending on the equipment of the machine the menu items 1 2 and 3 for tying in the menu level may look different Pos Icon Explanation 1 n Number of net layers if net has been selected as the type of tying un der 3 n Number of film layers if film has been selected as the type of tying un der 3 2 Tying start delay if net has been selected as the type of tying under 3...

Page 282: ...ü For the Net and chamber film wrapping version Net wrapping is selected in menu 8 Type of tying refer to page 43 To open the menu press n Æ The display shows menu Number of net layers Adjusting the number of net layers Increase or decrease the value refer to page 35 To save the value press 7 9 Menu 1 Number of film layers chamber film wrapping n 1 5 0 1 5 3 5 n EQG003 001 ü For The menu level is ...

Page 283: ...rops KRONE recommends at least one additional film layer 7 10 Menu 3 Advance signalling Advance signalling indicates that the round bale in the bale chamber is almost complete At which filling level advance signalling starts can be set in the terminal n 3 25 0 5 EQG003 002 ü For The menu level is active refer to page 34 To open the menu press Æ The display shows menu Advance signalling Setting adv...

Page 284: ...ilm wrapping version Net wrapping is selected in menu 8 Type of tying refer to page 43 To open the menu press Æ The display shows menu Tying start delay Adjusting the tying start delay Increase or decrease the value refer to page 35 To save the value press 7 12 Menu 4 Tying start delay chamber film wrapping The time period between completion of the round bale in the bale chamber and activation of ...

Page 285: ...The display shows menu Tying start delay Special feature of chamber film wrapping The tying start delay is automatically set to 0 0 s for chamber film wrapping KRONE recommends this setting At high driving speeds the tying start delay can be set to a minimum for chamber film wrapping Increase or decrease the value refer to page 35 To save the value press 7 13 Menu 5 Bale diameter Comprima F 155 XC...

Page 286: ...ed up in the centre of the pick up and provides information on the direction in which the tractor must travel The higher the bar on the display the more sensitive the direction display is set The higher the sensitivity of the direction display is set the motion indication is more likely to appear in the form of arrows on the working screen For the best way of filling the bale chamber using the pic...

Page 287: ... menu level is active refer to page 34 To open the menu press Æ The display shows menu Type of tying Changing mode Call up and save mode refer to page 36 The following modes can be selected Icon Explanation Net wrapping Chamber film wrapping 7 16 Menu 9 Filling correction If the bale diameter is not achieved or is too high the filling correction can be used to correct the bale diameter within a pr...

Page 288: ...ctual bale diameter is only 100 cm and thus 8 cm too small a correction value of 8 cm must be set This means Correction value target bale diameter bale diameter 7 17 Menu 10 Manual operation for the Net wrapping version 10 n EQG003 006 ü For The menu level is active refer to page 34 To open the menu select Æ The display shows menu Manual operation The following status displays may appear on the sc...

Page 289: ...he tying actuator To move the tying actuator to the feed position press To move the tying actuator to the cutting position press To move the tying actuator to the tying position press 7 18 Menu 10 Manual operation for the Net and chamber film wrapping version 10 n EQG003 007 ü For The menu level is active refer to page 34 To open the menu press Æ The display shows menu Manual operation The followi...

Page 290: ...ng actuator net film to feed position Move tying actuator net film to cutting position Move tying actuator net film to tying position Moving the tying actuator To move the tying actuator to the feed position press or To move the tying actuator to the cutting position press or To move the tying actuator to the tying position press or 7 19 Menu 13 Counters n all n EQG003 011 ü For The menu level is ...

Page 291: ...to page 49 7 19 1 Menu 13 1 Customer counter n all 13 1 n h 17 1 0 4 0 0 0 0 ALL 2 3 EQG003 012 ü Menu 13 Counter is called refer to page 46 To open the menu press n Æ The display shows menu 13 1 Customer counter The icons that appear in the working screen have the following meaning 1 Customer counters 1 20 the active customer counter is highlighted in grey Total of pressed round bales for the rel...

Page 292: ...activate it with Æ The desired customer counter is highlighted in grey Changing the number of bales The number of bales can be changed manually in the customer counter The respective customer counter does not have to be activated for this Use and to navigate to the desired customer counter To increase the number of bales press To reduce the number of bales press Setting customer counters to zero T...

Page 293: ...nu press all Æ The display shows menu 13 2 Total counters The icons that appear in the working screen have the following meaning Total counter cannot be deleted 1 Season counter 1 can be deleted 2 Season counter 2 can be deleted Total of pressed round bales h Operating hours counter The keys on the sides of the terminal can be used to control the following functions Icon Explanation 1 Set season c...

Page 294: ...rminals refer to page 50 7 20 1 Menu 14 9 Switching between terminals When switching over for the first time the configuration of the machine is loaded into the next terminal The loading process may take a few minutes The configuration is stored in the memory of the next terminal Up to the next call the machine is no longer available in the previous terminal When restarting the system makes attemp...

Page 295: ...enu 14 ISOBUS is called refer to page 50 To change to the next terminal press 7 21 Menu 15 Settings n EQG003 036 ü For The menu level is active refer to page 34 To open the menu select Æ The display shows the Settings menu The Settings menu is divided into the following submenus Menu Sub menu Designation 15 Settings refer to page 51 15 1 Sensor test refer to page 52 15 2 Actuator test refer to pag...

Page 296: ...til after the sensors have been adjusted 15 1 B01 B02 1 state 8 3V 7 3V 5 2V 2 4V 7 9V EQG003 030 ü Menu 15 Settings is called refer to page 51 Press to open the menu Æ The display shows the Sensor Test menu Icon Designation Explanation Select previous sensor Select next sensor Exit menu Setting values The minimum and maximum setting value with attenuated sensor metal in front of the sensor are sh...

Page 297: ...t B12 B12 R Lock hook bale chamber right B40 B40 B OFF Blade group B swivelled out for the Hydraulic blade group control system version B41 B41 B ON Blade group B swivelled in for the Hydraulic blade group control system version B42 B42 A OFF Blade group A swivelled out for the Hydraulic blade group control system version B43 B43 A ON Blade group A swivelled in for the Hydraulic blade group contro...

Page 298: ... 1 1 state 5 0V 1 5V 1 0V 1 0V 1 0V B08 B09 L B05 EQ003 113 Sensor B08 Blade cassette up 3 is located on the left side of the machine in the bottom part The green bar in menu 15 1 Sensor test shows the saved value The black bar shows the current value of the sensor As soon as a new value is saved the green bar is adjusted to the black one ü The blade cassette 2 is flush with the cutting unit housi...

Page 299: ...d value The black bar shows the current value of the sensor As soon as a new value is saved the green bar is adjusted to the black one ü The bale chamber is closed and empty ü Menu 15 1 Sensor test is open ü Sensor B09 or B10 has been selected If the bar 2 is not inside the rectangle 1 when the bale chamber is closed and empty adjust sensor B09 or B10 mechanically Loosen the screw connections of t...

Page 300: ...The density of the bale core is set in position III Low density of the bale core see operating instructions chapter Operation Adjusting the density of the bale core ü Menu 15 1 Sensor test is open ü Sensor B09 or B10 has been selected If the bar 2 is not inside the rectangle 1 when the bale chamber is closed and empty adjust sensor B09 or B10 mechanically Loosen the screw connections of the sensor...

Page 301: ...he bar is inside the bottom or top rectangle of the bargraph Setting the feed position RP000 043 The distance X between the pivot point of the ratchet mechanism 1 and the adjusting lever 2 must be X 285 295 mm With net and chamber film wrapping the feed position has been optimally set if the feed rocker arm moves as close as possible to the stop to ensure the distance is 5 mm see chapter Chamber f...

Page 302: ...ing the cutting position RP000 044 The cutting position has been optimally set when the dimensions are as follows with raised ratchet mechanism 1 Dimension X Dimension Y Net wrapping 410 mm 365 mm Chamber film wrapping 400 mm 370 375 mm Press the key or until the tying actuator retracts far enough and the dimensions X and Y from the table above are achieved Press Æ The set position is saved Settin...

Page 303: ...ly injured or killed The safety routines must be read and observed to avoid accidents Safety routines The actuator test is used to test the actuators installed on the machine An actuator can only be tested when it is powered In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine possible errors in the actuator system 15 2 2 state K01...

Page 304: ...20 E21 Working lights net roll for the Net and chamber film wrap ping and Working lights version E21 E21 Working lights chamber film wrapping for the Net and cham ber film wrapping version E22 E23 E22 E23 Maintenance lighting side hood left right M01 M01 M1 Motor tying 1 passive Diagnostics for digital actuators 15 2 2 state K01 K03 EQG000 019 Errors are only displayed if the actuator is switched ...

Page 305: ...0 XC 1 Comfort 1 0_en 61 Diagnostics motors 15 2 2 state Q30 M01 M1 EQG000 053 Press to execute the function Press to execute the function 7 21 3 Menu 15 3 Software info 15 3 KRONE SW D2515020105400000 0B0 EQG000 016 ü Menu 15 Settings is called refer to page 51 Press to open the menu Æ The display shows menu Software Information Display area Icon Designation SW Total software version of the machi...

Page 306: ...jured or killed The safety routines must be read and observed to avoid accidents Safety routines 8 1 Faults of the electrics electronics 8 1 1 Error Messages WARNING Personal injuries and or machine damage caused by non compliance of error messages If error messages are ignored and the malfunction is not remedied people may be injured and or the machine may be damaged seriously Remedy the malfunct...

Page 307: ...es FMI There are different types of errors which are shown under the term FMI Failure Mode Identification with an appropriate code FMI Meaning 0 The upper limit value was greatly exceeded 1 The lower limit value was far below the required one 2 The data is not permitted 3 There is an overvoltage or a short circuit to supply voltage 4 There is an undervoltage or a short circuit to ground 5 A cable ...

Page 308: ... sensor actuator is not damaged continue with the next test step Perform an actuator test in case of an actuator error to identify the actuator status refer to page 59 If a sensor is defective run a sensor test to identify the sensor status refer to page 52 The more information the dealer has the easier it is to eliminate the cause of the error 8 1 3 Error list with all error messages General aspe...

Page 309: ... error The wiring is faulty Check wiring refer to page 64 The operating terminal is de fective Note the error number and the FMI Then contact the dealer 520198 EEPROM EEPROM of KRONE Machine Controller KMC Possible cause Remedy FMI 12 There is an internal error The control unit KMC is de fective The control unit KMC is defective Note the error number and the FMI Then contact the dealer 521100 High...

Page 310: ...ided in the circuit diagram see appendix Circuit diagram Check the sensor and cabling for damage refer to page 64 The control unit KMC is de fective Replace the control unit KMC 521100 Low Voltage group UB1 of the KRONE Machine Controller KMC Possible cause Remedy FMI 6 There is a short circuit or ground fault The cabling is faulty Check the cabling for damage refer to page 64 One or several senso...

Page 311: ...ided in the circuit diagram see appendix Circuit diagram Check the sensor and cabling for damage refer to page 64 The control unit KMC is de fective Replace the control unit KMC 521101 Low Voltage group UB2 of the KRONE Machine Controller KMC Possible cause Remedy FMI 6 There is a short circuit or ground fault The cabling is faulty Check the cabling for damage refer to page 64 One or several senso...

Page 312: ...ided in the circuit diagram see appendix Circuit diagram Check the sensor and cabling for damage refer to page 64 The control unit KMC is de fective Replace the control unit KMC 521102 Low Voltage group UB3 of the KRONE Machine Controller KMC Possible cause Remedy FMI 6 There is a short circuit or ground fault The cabling is faulty Check the cabling for damage refer to page 64 One or several senso...

Page 313: ...ided in the circuit diagram see appendix Circuit diagram Check the sensor and cabling for damage refer to page 64 The control unit KMC is de fective Replace the control unit KMC 521103 Low Voltage group UB4 of the KRONE Machine Controller KMC Possible cause Remedy FMI 6 There is a short circuit or ground fault The cabling is faulty Check the cabling for damage refer to page 64 One or several senso...

Page 314: ...ided in the circuit diagram see appendix Circuit diagram Check the sensor and cabling for damage refer to page 64 The control unit KMC is de fective Replace the control unit KMC 521104 Low Voltage group UB5 of the KRONE Machine Controller KMC Possible cause Remedy FMI 6 There is a short circuit or ground fault The cabling is faulty Check the cabling for damage refer to page 64 One or several senso...

Page 315: ...e or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram see appendix Circuit diagram Check the sensor and cabling for damage refer to page 64 The control unit KMC is de fective Replace the control unit KMC 521105 Low Voltage group UB6 of the KRONE Machine Controller KMC Po...

Page 316: ...64 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram see appendix Circuit diagram Check the sensor and cabling for damage refer to page 64 The control unit KMC is de fective Replace the control unit KMC 521108 Low Voltage group UB1 has failed the self test Possible...

Page 317: ...the FMI and contact the service partner 521114 Low Supply voltage for the sensors Uext1 is faulty Possible cause Remedy FMI 4 There is a cable break short circuit general error or undervoltage There is a cable break or short circuit Note down the error number on the FMI and contact the service partner 521115 Low Supply voltage for the sensors Uext2 is faulty Possible cause Remedy FMI 4 There is a ...

Page 318: ...540 rpm FMI 2 The universal shaft is rotating in road mode The PTO shaft is switched off in road mode Switch off the PTO shaft in road mode 522010 Blade cassette for the Hydraulic blade group control system version Possible cause Remedy FMI 7 The blade cassette signals an error The blade cassette is not closed Swing in the blade cassette using the tractor hydraulics 522011 Blade cassette for the H...

Page 319: ...brake at the same time In particular check the net overhang Make sure it is at least 250 mm The wrapping material brake does not release correctly Set the wrapping material brake see chapter Settings Setting the wrapping material brake Check the axial clearance of the wrapping material brake The net is pulled earlier even though the feed rocker arm is not yet in feed position Check sensor B02 Tyin...

Page 320: ...see chapter Maintenance Checking and setting the braking effect of the brake discs The cutting unit has lowered into the film Remove contamination from the cutting unit Check the setting of the cutting unit Check whether the cutting unit is engaged clamped during the feed process The cutting unit has not en gaged The cutting unit has been set too deep The rotational speed is too high Check the rot...

Page 321: ...he tying actuator The wire rope is defective Check the wire rope 522024 Chamber film wrapping Possible cause Remedy FMI 7 The film is not cut The film is not cleanly cut The cutting unit is blunt Remove contamination from the cutting unit Replace the cutting unit The cutting unit is not clamped Remove contamination from the cutting unit Check and set the cutting position refer to page 58 The tying...

Page 322: ...r more evenly Drive more slowly at the end of the round bale Check and adjust sensor B10 Filling display right refer to page 55 522041 Round bale in the bale chamber Possible cause Remedy FMI 0 There is a filling problem The round bale in the bale chamber is too small on the left hand side Extremely uneven filling of the bale chamber More crops were fed in on the right side than on the left side F...

Page 323: ...te Possible cause Remedy FMI 2 An open tailgate was detected although no tying has occurred since it was last closed The baling pressure is too high Start net or chamber film wrapping in manual operation and have the round bale tied refer to page 44 The bale chamber is overfilled and it was thus opened by the round bale Manually empty the bale chamber The tailgate is not correctly locked Open and ...

Page 324: ... is faulty 522109 B09 L Sensor B09 Filling display left Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 64 The sensor wiring is faulty 522110 B10 R Sensor B10 Filling display right Possible cause Remedy ...

Page 325: ... swivelled out for the Hydraulic blade group control system version Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 64 The sensor wiring is faulty 522141 B41 B ON Sensor B41 Blade group B swivelled in fo...

Page 326: ... B61 Tying 1 passive Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 64 The sensor wiring is faulty 522162 B62 Sensor B62 Tying 2 active Possible cause Remedy FMI 4 There is a cable break cable break sho...

Page 327: ... faulty 522320 K20 B Actuator K20 Blade group B for the Hydraulic blade group control system version Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 64 The wiring of the actuator is faulty 522321 K21 A Actuator K21 Blad...

Page 328: ...r film wrapping version Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 64 The wiring of the actuator is faulty 522422 E22 E23 Actuator E22 E23 Maintenance lighting side hood left right Possible cause Remedy FMI 5 There...

Page 329: ...MI Then contact the dealer 522532 KMB2 Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522533 KMB2 Possible cause Remedy FMI 19 There is a network CAN error The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then cont...

Page 330: ...al 41 Baling pressure Adjust the sensor 55 Blade cassette up Adjust the sensor 54 C Changing mode 36 Changing value 35 Connecting foreign ISOBUS terminal 8 Connecting KRONE Beta II terminal 3 Connecting the KRONE ISOBUS terminal CCI 1200 7 Connecting the KRONE ISOBUS terminal CCI 200 DELTA terminal 5 Connecting the terminal 3 Correction of filling terminal 43 Customer counter 47 D Design of displa...

Page 331: ... 61 Menu 3 Advance signalling 39 Menu 4 Tying start delay chamber film wrapping 40 Menu 4 Tying start delay net wrapping 39 Menu 5 Bale diameter 41 Menu 8 Type of tying for the Net and chamber film wrapping version 43 Menu Structure 32 Menu 1 Number of net layers net wrapping 38 Menu 7 Sensitivity of direction display 42 Menu 9 Filling correction 43 N Number of film layers chamber film wrapping te...

Page 332: ...ber of film layers 38 Number of net layers 38 Select type of tying net and chamber film wrapping 43 Sensor test 52 Settings 51 Switching between terminals 51 Tying in the menu level 37 Tying start delay chamber film wrapping 41 Tying start delay net wrapping 40 Terminal error messages 62 Terminal machine functions 23 Terminal menus 32 Total counter 49 Touchable display 15 18 Tying actuator positio...

Page 333: ...5 1 Comprima F 125 XC 1 Comprima F 155 1 Comprima F 155 XC 1 Comprima V 150 1 Comprima V 150 XC 1 Comprima V 180 1 Comprima V 180 XC 1 Comprima V 210 XC 1 Comfort 1 0_en 89 This page has been left blank deliberately ...

Page 334: ...od_1202278612285_78 docx 58360 1 1 18 Appendix Pos 63 Überschriften Überschriften 2 F J H Hydraulikschaltpläne 31 mod_1251809985988_78 docx 299117 2 1 18 1 Circuit Diagrams of the Hydraulic System Pos 64 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...

Page 335: ...150 102 161 00 Comprima F 125 1 F 155 1 1 3 5 5 6 1 2 3 ...

Page 336: ...ballenpresse Hydraulik Hydraulikschaltpläne Hydraulikschaltplan_Legenden_Comprima F 1_ohne XC 500 mod_1494586421104_78 docx 3444869 1 1 Standard equipment 3 Reversing device version 2 Hydraulic support jack version Meaning of the icons in the hydraulic diagram Tailgate at the bale chamber Pick up Hydraulic support jack Reversing device Pos 67 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx ...

Page 337: ...150 102 161 00 Comprima F 125 XC 1 F 155 XC 1 2 3 1 3 5 5 A A1 P K3 K1 7 7 3 A B A A1 P K21 K20 1 ...

Page 338: ...mit XC 500 mod_1494591596297_78 docx 3445005 1 1 Standard equipment 3 Hydraulic support jack version 2 Blade group control system version Meaning of the valves in the hydraulic diagram K01 Pick up K20 Blade group B K03 Raising lowering blade cassette K21 Blade group A Meaning of the icons in the hydraulic diagram Tailgate at the bale chamber Pick up Blade cassette position Hydraulic blade group co...

Page 339: ...150 102 247 00 Comprima V 150 1 V 180 1 1 3 4 T P 50 180 bar ST A MS 1V1 S F R F R 1V1 Q30 6 5 5 3 1 T 1 2 ...

Page 340: ...prima V 1_ohne XC 500 mod_1494840120364_78 docx 3446551 1 1 Standard equipment 3 Hydraulic support jack version 2 Electronic baling pressure adjustment version 4 Reversing device version Meaning of the valves in the hydraulic diagram Q30 Baling pressure Meaning of the icons in the hydraulic diagram Tailgate at the bale chamber Electronic baling pressure adjustment Pick up Hydraulic support jack Re...

Page 341: ...150 102 247 00 Comprima V 150 XC 1 V 180 XC 1 V 210 XC 1 2 3 T P 50 180 bar ST A MS 1V1 S F R F R 1V1 Q30 5 5 3 1 T A A1 P K3 K1 1 1 ...

Page 342: ...150 102 247 00 Comprima V 150 XC 1 V 180 XC 1 V 210 XC 1 2 3 1 T P 50 180 bar ST A MS 1V1 S F R F R 1V1 Q30 7 7 3 1 T A B A A1 P K21 K20 5 5 1 4 ...

Page 343: ...446519 1 1 Standard equipment 3 Hydraulic support jack version 2 Electronic baling pressure adjustment version 4 Hydraulic blade group control system version Meaning of the valves in the hydraulic diagram K01 Pick up K21 Blade group A K03 Raising lowering blade cassette Q30 Baling pressure K20 Blade group B Meaning of the icons in the hydraulic diagram Tailgate at the bale chamber Electronic balin...

Page 344: ...250 Pos 77 Überschriften Überschriften 2 P T S Stromlaufplan 342 mod_1432733738359_78 docx 2590411 2 1 18 2 Circuit Diagram Ende der Liste für Textmarke Inhalt ...

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Page 370: ...and Setting Deceleration of Net Brake Discs 184 Checking Retaining Comb for Net Tying 136 Checking the brake setting 188 Checking the lighting system 102 Checking the Position of the Net Rocker Arm 147 Checking the road lighting system 102 Checking the Safety Rollers of Single Blade Locking Device 199 Checking the Stretching of the Inserted Film 143 Checking the Tension Springs of the Final Densit...

Page 371: ...onal 20 L Lubricants 219 Lubricating Universal Shaft 219 Lubrication Chart 220 M Main drive 198 Maintenance 172 Maintenance Brake System 214 Maintenance hydraulic system 227 Maintenance lubrication 218 Maintenance table 173 Maintenance work before the beginning of the new season 240 Malfunctions Causes and Remedies 232 Malfunctions on the central chain lubrication system 237 Means of representatio...

Page 372: ...iameter 128 Setting Brake Linkage 191 Setting Retaining Comb for Film Tying 146 Setting Scraper to Spiral Roller 174 Setting Tailgate Lock 178 Setting the crop press roller unit 122 Setting the density of the bale core 153 Setting the double rocker arm 154 Setting the Number of Net Layers 135 Setting the stone deflector 177 Setting the wrapping material brake 163 Settings 163 Settings of the Brake...

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Page 374: ...chinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de ...

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