HUSABERG FE 450 AUS, Repair Manual

Page: 135 / 285

30/ENGINE - WORK ON THE INDIVIDUAL PARTS
133
–
Mount split needle bearing

, attach 5th gear idler gear

with shift dog facing upward.
–
Mount stop disk

and lock ring

.
–
Attach 3rd/4th gear sliding gear

with the small toothed wheel facing downward and mount lock ring

.
–
Attach stop disk

and split needle bearing

.
–
Attach 6th gear idler gear

with the shift dog facing downward.
–
Attach 2nd gear fixed gear

with the collar facing downward and stop disk

.
–
In conclusion, check all gear wheels for smooth operation.
19.44
Disassembling the countershaft
0 0 bo bo
0 0 bm bm
0 0 bl bl
0 0 bk bk
0 0 9 9
0 0 6 6
0 0 5 5
0 0 4 4
0 0 3 3
0 0 2 2
0 0 1 1
0 0 7 7
0 0 8 8
0 0 bn bn
0 0 bp bp
0 0 br br
0 0 bs bs
0 0 bq bq
200179-01
–
Secure the countershaft with the toothed end facing downward in the bench vise.
Guideline
Using soft jaws
–
Remove stop disk

and 1st gear idler gear

.
–
Remove needle bearing

and stop disk

.
–
Remove 5th gear sliding gear

and lock ring

.
–
Remove stop disk

and 3rd gear idler gear

.
–
Remove needle bearing

and 4th gear idler gear

.
–
Remove needle bearing

and stop disk

.
–
Remove lock ring

and 6th gear sliding gear

.
–
Remove stop disk

and lock ring

.
–
Remove 2nd gear idler gear

and needle bearing

.
19.45
Assembling the countershaft
Info
Use new lock rings with every repair.
–
Carefully lubricate all parts before assembling.
–
Check the transmission. ( p. 134)
0 0 5 5
0 0 7 7
0 0 8 8
0 0 9 9
0 0 bk bk
0 0 bn bn
0 0 bo bo
0 0 bp bp
0 0 bq bq
0 0 br br
0 0 bs bs
0 0 bm bm
0 0 bl bl
0 0 6 6
0 0 4 4
0 0 2 2
0 0 1 1
0 0 3 3
200180-01
–
Secure the countershaft with the toothed end facing downward in the bench vise.
Guideline
Using soft jaws
–
Mount needle bearing

and the 2nd gear idler gear

onto the countershaft with the protruding collar facing down.
–
Mount lock ring

and stop disk

.
–
Mount the 6th gear sliding gear

with the shift groove facing up.