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7. Apply Loctite 5900 to the housing, install the
layshaft rear bearing cover to the case. Tighten the
capscrews evenly to the correct torque (69 to
78Nm) making sure that the bearing cup is pressed
into the case.
8. Install the mainshaft rear bearing outer track and
roller assembly, snap ring groove outermost, into
the case. Temporarily install the speedo housing
with two or three capscrews.
9. Fit the special guide sleeve over the mainshaft.
10. Locate the selector shaft assembly to the main-
shaft. Support the mainshaft using the special tool
and hoist and lower the assembly into the case
making sure the selector shaft enters the rear
bush. Support the mainshaft and selectors approxi-
mately 20mm above the fully installed position.
11. Lubricate and install the spigot bearing on the
mainshaft. Fit the synchroniser ring and install the
input shaft assembly.
12. Locate the layshaft into mesh with the main-
shaft.
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......