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4. Fit the 2nd speed gear to the synchroniser
assembly ensuring that the splines on the gear
engage into the splines on the synchroniser
assembly. Fit and lubricate the needle roller bear-
ing.
5. Fit the mainshaft, plain end uppermost, into the
2nd speed gear and synchroniser assembly ensur-
ing that the splines on the mainshaft engage into
the splines of the synchroniser assembly. Press the
mainshaft into the synchroniser assembly.
6. To prevent the synchroniser assembly separat-
ing the retainers should be used. Adjust the retain-
ers so that there is no free play between 2nd
speed gear and the synchroniser assembly.
7. Lubricate and install the 3rd gear needle roller
bearing and 3rd gear assembly.
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......