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23. Assemble the three springs and plungers into
the hub and install the synchroniser sleeve and
rollers as described in sub operation 9.
24. Place the 4th gear synchroniser ring onto the
synchroniser hub assembly
25. Lubricate the 4th gear and bearing and position
the gear into the synchroniser ring and the bearing
into the gear
Note:
If a smear of petroleum jelly is applied to the
outer edge of the bearing, this will support the
bearing to stand proud of the gear and ease the
procedure of aligning the bearing sleeve in the next
operation.
26. Take the heated 4th gear bearing sleeve and
locate it inside the bearing and over the shaft. Use
a soft drift or flanged driver if necessary, to ensure
the sleeve is firmly home against the synchroniser
hub.
27. Fit a new snap ring into the groove taking care
not to damage the mainshaft bearing surface.
28. Check that the gear end float is within the toler-
ances stated in the chart.
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......