5/01
4/40
29. Lubricate the 5th gear bearing and install the
bearing and 5th gear assembly onto the shaft.
30. Position the 5th gear synchroniser ring onto the
synchroniser flange of 5th gear.
Caution:
Ensure that when fitting the synchroniser
flange to the 5th gear, the correct flange is used.
On overdrive transmission it is possible to fit the
overdrive flange to the 5th gear
32. From the range of graded circlips select the
thickest one which fits into the groove with the min-
imum free play.
33. Fit the circlip into the groove in the mainshaft.
34. Check the gear end float using feeler gauges.
31. Take the heated 5th/6th gear synchroniser hub
and install it, boss side downwards onto the shaft.
Ensure that the large slots in the hub align with the
large shoulders on the synchroniser ring. Use a
soft drift or flanged driver, if necessary, to ensure
the hub is fully home against the shoulder.
Recheck that the shoulders are in the correct slots.
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......