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Note:
Before reassembling the transmission case
ensure that each half case and covers are clean
and that all gaskets and joining/sealing materials
are cleaned from the mating faces. When reusing
patch lock bolts or fitting capscrews to through
holes apply the recommended threadlock or
sealant to the threads (Loctite: 641).
2. If removed apply Loctite 518 sealant and install
new selector shaft expansion plugs, dished side
facing inwards into the cases from the inside.
3. Using the special tool install the selector shaft
bushes into the cases. Drive in until fully home.
4. Install the layshaft front bearing outer cup into
the front case until approximately 5mm below the
face of the case.
5. Using the special tool install the layshaft rear
bearing cup into the rear case, drive in until just
below the rear face of the case.
6. Place the spacer on the bearing cup, making
sure it is protruding above the case.
Transmission Case - Reassembly
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......