5/01
4/48
24. Back off the four capscrews to zero torque then
retighten just sufficiently to nip the bearing cover
plate. Using feeler gauges, measure the clearance
between the cover plate and the case at several
points.
From the range of graded spacers select the thick-
ness which give the required preload to the
layshaft bearings of 0,075 to 0,125 mm with new
bearings or 0,00 to 0,05 with used bearings.
25. Lubricate the layshaft bearing, install the grad-
ed spacer of the selected thickness, apply Loctite
5900 sealer and install the cover plate. Apply
sealant and tighten the capscrews to the correct
torque (69 to 78 Nm).
Spacer thickness
2,40mm
add shim
0,508
2,908
subtract clearance
0,30
2,608
add preload
0,05
2,658
subtract spacer
2,40
0,258
Shim required
0,254
26. Turn the transmission to the horizontal position
and remove the speedo housing and the mainshaft
guide sleeve.
Example
27. Install the bearing thrust spacer onto the main-
shaft, over the shoulder against the rear bearing.
Ensure that the oil groove is against the rollers.
23. Install the layshaft front bearing cover (without
sealer). Fit the capscrews without spring washers.
Carefully and evenly tighten the capscrews while
rotating the input shaft backwards and forwards to
settle the bearings. Continue to tighten the cap-
screws until some resistance can be felt on the
input shaft.
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......