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3. Invert the mainshaft assembly. Using a press or
suitable puller remove the mainshaft bearing inner,
reverse gear and reverse gear needle roller bear-
ing.
4. Remove the reverse gear fixed hub retaining
snap ring.
5. Using a press or suitable puller remove the
reverse gear fixed hub and 1st speed gear.
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Disassembly
1. Mount the mainshaft assembly, plain end upper-
most, in a soft jawed vice. Remove the synchronis-
er ring. Carefully slide the 5th/6th synchroniser
sleeve upwards until the three rollers are clear of
the groove in the synchroniser sleeve. Remove the
three rollers, the synchroniser sleeve, the three
plungers and three springs from the synchroniser
hub.
2. Remove the 5th/6th-gear synchroniser hub
retaining Circlip.
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......