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Place the synchroniser ring to the relevant flange
and while holding the two parts firmly together,
measure the clearance between the two compo-
nent parts using feeler gauges at several points
around the circumference as shown. The clearance
should be between 0,5 and 1,9 mm. Renew both
parts if the measurement is not within the specified
limits. Retain the synchroniser rings and flanges in
their respective pairs for assembly in the same rel-
ative position.
Note: The synchroniser flanges, apart from those
fitted to the 1st and 2nd speed gears, must be loc-
tited to the gears.
c) Place the synchroniser flange, spigot uppermost
onto the bench.
Mainshaft Reassembly
Before assembling the synchroniser assem-
blies on to the mainshaft, check the fit of each
synchroniser ring to the relevant synchroniser
flange.
Procedure for 3rd , 4th , 5th and 6th speed
synchronisers.
Procedure for 1st and 2nd speed
Synchronisers
a) Stand the synchroniser assembly on to a flat
surface (Either way up)
b) Remove the synchroniser flange.
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......