5/01
4/22
16. Check that the 4th gear end float is within the
tolerance stated in the chart.
17. Fit the 5th speed gear assembly. Lubricate the
needle roller bearing and then install it into the
gear.
18. Lubricate the 5th gear synchroniser flange. Fit
the synchroniser ring.
19. Heat the 5th /6th -speed synchroniser hub to
85¡ Centigrade and then install it, boss downwards,
onto the mainshaft. Ensure that the large slots on
the synchroniser hub align with the large shoulders
on the synchroniser ring. Press the synchroniser
hub until it is fully seated.
14. Heat the 4th speed gear-bearing sleeve to 85¡
Centigrade and locate it onto the mainshaft and
inside the needle roller bearing. Press the bearing
sleeve into position.
15. Fit a new snap ring into the mainshaft groove
taking care not to damage the mainshaft-bearing
surface.
Summary of Contents for Roadranger TRSM4106
Page 1: ...Service Manual Fuller Mid Range Transmissions TRSM4106 October 2007...
Page 3: ......
Page 6: ...5 01 Section 2 General...
Page 22: ...5 01 Section 2 General Description...
Page 25: ...5 01 3 1 Section 3 Shifting Controls 6 Speed MK 4...
Page 35: ...5 01 3 11 10 Refit the rubber gaiter and breather...
Page 36: ...5 01 4 1 Section 4 Transmission Overhaul...
Page 88: ......