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Delem

 

 

V1101, 9.2 

 

9.2 

Digital part support 

 

9.2.1 Installation 

 
Install the following equipment for the part support function: 
 

• 

DM01 module 

• 

drive system (motor drive and motor or a hydraulic system) 

• 

the part support arm 

• 

a potentiometer for a position feedback signal. 

 

DM01

Part Support

An.

out

+/-10V

Potentiometer signal

Drive system

An. in

 

Figure 9.2.a 

 
See drawing number 9024-112 for proper connection of a DM01 module. 
 
In the following table, the definitions for control signal and part support movement are 
explained. 
 

Control signal DM01 

voltage potentiometer 

movement part support 

> 0 

bigger 

up 

0 equal none 

< 0 

smaller 

down 

 
In order to achieve acceptable results with a part support system, the system should meet several 
requirements. 

Summary of Contents for DA-65

Page 1: ...Delem V0303 MACHINE PARAMETERS MANUAL DA 65 V7 DA 69 V7 DA 68PL V7 DA on Windows V1...

Page 2: ...ettings If the new values are within the range the new values become the actual values The machine parameters including all axis parameters are programmed in the machine parameter menu of the control...

Page 3: ...re of machine parameters menu 2 1 2 3 Y axis and general parameters 2 2 2 4 Auxiliary Axes 2 2 2 5 Module configuration 2 3 2 6 Update control 2 5 2 7 Machine parameters backup 2 8 2 8 Changing the me...

Page 4: ...MP Mute programmable per bend step 1 0 3 14 a Parameter 15 Calibrate valves 1 0 3 15 Parameter 16 19 Not used 3 16 Parameter 20 Relaxation Stiffness 3 20 Parameter 21 Stiffness of frame 3 21 Parameter...

Page 5: ...g force 3 39 Parameter 40 41 Not used 3 40 Parameter 42 Y ref search speed 3 42 Parameter 43 45 Not used 3 43 Parameter 46 Closing brake ramp trim 3 46 Parameter 47 Closing gain trim 3 47 Parameter 48...

Page 6: ...XILIARY AXES 4 1 4 1 Introduction 4 1 4 2 Configuration procedure of axes 4 1 4 3 R axis specific parameters 4 5 4 4 Z axis specific parameters 4 7 4 5 A second X axis 4 9 Parameter XX X2 relative to...

Page 7: ...ameter 30 AD max 5 14 Parameter 24 Encoder count dir 0 1 5 15 Parameter 14 Default value 5 16 Parameter 76 Spindle allowance 5 17 Parameter 84 Overrun 5 18 Parameter 85 Overrun wait time 5 19 Paramete...

Page 8: ...39 Parameter FG Break point high speed Bfs 5 40 Parameter SG Break point low speed Bss 5 41 Parameter FS Break point high speed Bfs 5 42 Parameter SS Break point low speed Bss 5 43 Parameter 83 Stop t...

Page 9: ...andard high resolution 0 1 6 14 Parameter AR Automatic R axis correction 0 1 6 15 7 DIGITAL OUTPUTS 7 1 7 1 Introduction 7 1 7 2 Digital R axis 7 1 Parameter 14 Default value 7 4 7 3 On off outputs 7...

Page 10: ...Parameter RF Delay before retour factor 9 8 Parameter SL Nbr of slaves 9 9 Parameter 14 Default value 9 10 Parameter SA Safety stop angle 9 11 Parameter MS Max angle speed 9 12 Parameter ML Mean angl...

Page 11: ...ntroduction 9 29 9 4 2 Installation and adjustment of the DBT01 control card 9 29 9 4 3 Parameters analog part support 9 32 Parameter 7 Min value 9 32 Parameter 8 Max value 9 32 Parameter 18 DA min 9...

Page 12: ...xis and the position of the X axis 1 2 Y axis input signals Symbol Function 8 Opening command This input must be active when the beam has to move in the opening direction Y axis status 6 9 Pressing co...

Page 13: ...he mute position CNC started This output is active when the start button on the DA control is pressed Special mute output 2nd mute for servo hydraulics An optional mute output can be used to obtain th...

Page 14: ...the two muting points this offset can only be changed by Delem on request The default setting is 0 Clamping pinching point output This output becomes active when the beam reaches the clamping pinchin...

Page 15: ...rogrammed position This in position tolerance range can be set with the machine parameter In position tolerance parameter 12 START Input for an axis module to signal that equipment is ready and the mo...

Page 16: ...e pump start input is active FUNCTION OUTPUTS F1 F2 F3 F4 are general purpose outputs When you use a motorized deflection unit then output F3 is standardly used for A and output F4 for A In this case...

Page 17: ...Delem V1101 1 6...

Page 18: ...nding on the X axis code this can take place at end of decompression mute passed in opening direction upper dead point The CNC RDY signal becomes active again 9 when the X axis is at its programmed po...

Page 19: ...er 14 changed into 34 and 125mm into 125 2 mm s 20 01 1999 16 07 1999 D No unauthorized copying allowed Format Number Issue Note Redrawn Redrawn Date Date Date Description Description Note Drawn Measu...

Page 20: ...s used Amplifier 6 Pole Male connector MALE Servo Amplifier M E 9 Pole Connector X Encoder Input 10K 4 Pole Male connector 14 relais 24V 15 16 17 18 19 20 21 22 23 OUT A A 0V relais 9 10 11 12 13 1 2...

Page 21: ...UT INPUT OUTPUT galvanic insulation galvanic insulation 9 7 9 Pole Male connectors INPUT COM COM P I P II Note 1 Leave unconnected pins open Note 2 Cut off blue red wire 0 10V P if cable DK 02VSW VA B...

Page 22: ...10 2 2 Selection procedure of machine parameters menu The selection procedure of the machine parameters menu is the same for each type of control of the DA 60 series Do the following to get access to...

Page 23: ...he parameters 2 4 Auxiliary Axes Per type of control you can activate a number of auxiliary axes An auxiliary axis is not active when it is disabled in the axes menu The required function of an auxili...

Page 24: ...M04 to your configuration you can follow the standard procedure of module configuration and selecting an axis in the auxiliary axis menu Choose the axis type IO As the DM04 does not control an axis no...

Page 25: ...pplication software is present in one of the DM modules meaning you cannot work with the module then you have to follow the next procedure Step 1 Put a floppy with the application file in the disk dri...

Page 26: ...subjects are discussed in this section update control emergency procedure software installation the files on the application floppy loading language sets european asian Update control procedure Step...

Page 27: ...ted Step 1 Put the floppy disk in the diskdrive of your control Step 2 Switch the power OFF Step 3 Switch the power ON Step 4 Press 7 immediately after switching the control on Software is automatical...

Page 28: ...ional TXT_JAP BIN japanese TXT_KO BIN korean To load a language the file appl cmd must contain the following command COPY A TXT_NNN BIN C TXT_NNN BIN This command is necessary for each language you wa...

Page 29: ...during installation The concerning files must be copied to b tools mpsupp use a softkey load cor table in the machine parameter menu page of the particular axis restore the machine parameters from flo...

Page 30: ...The procedure is as follows enter old code enter new code re enter new code press the enter key to accept the new value Without the correct access code it is impossible to enter the machine parameters...

Page 31: ...ude the option ID number The option id number of your control is indicated in the header of the option screen In figure 2 10 a the option id is 022560 Entering the option code The option code consist...

Page 32: ...eaving the machine parameters menu beware of two things The control checks if all programmed axes are properly assigned to DM modules If this is not the case the control issues a warning See also chap...

Page 33: ...parameter has a unique name Range The maximal value and minimal value that can be programmed Default The initial value of this parameter This is also the value after an initialisation Units The unit o...

Page 34: ...uired setting Description The service row is displayed on the upper row of the screen When switched on the actual Y axis linear scale readings the status and cycle numbers are displayed on the screen...

Page 35: ...m is at bending position and decompression is completed 6 Control waits until beam is at muting point after bending in opening direction of beam 7 Control waits until upperbeam has moved from muting t...

Page 36: ...ch is displayed on the service row A combination is also possible The error numbers are 16 parity error 32 overrun error 64 framing error When a combination of errors occur the sum of the error number...

Page 37: ...trol is pressed the control checks all Y axis parameters which are programmed or computed If a programmed or computed Y axis value is greater than Y max the value is limited at the Y max value and the...

Page 38: ...med or computed Y axis value is smaller than Y min the value is limited at the Y min value and the following error message appears on the screen Y axis limit There are the following causes possible fo...

Page 39: ...e on the user screen counts up when the beam closes When you have programmed 0 the Y axis value on the user screen counts down when the beam closes Press the key to select the required setting Note Th...

Page 40: ...passed a reference impulse is given to the electronics To see left and right side separately switch service row on Note This value must be greater than the mechanical travel distance on the scale from...

Page 41: ...Parameter 6 Linear Scale Ref right Y2 Range 0 00 9999 99 Default 25 00 Units mm Function Y axis right side linear scale reference position and parallelism adjustment Description See description Linear...

Page 42: ...ion The reference height for the computation of the Y axis bend position in case you have selected angle programming This value is used in the computation of the bending depth mute point and clamping...

Page 43: ...a shoulder mounted punch default situation the control uses the Tool reference and the Tool height to compute the correct Y axis position Since the Tool height is measured from the punch shoulder this...

Page 44: ...ool reference correction is only taken into account when a head mounted punch is used in a bend program Otherwise it is ignored The type of punch can be programmed at the punch parameters in programmi...

Page 45: ...change the counting direction of the linear scale encoder pulses of Y1 Description Generally the position counting of Y1 should be upcounting when the beam is moving down With this parameter the coun...

Page 46: ...change the counting direction of the linear scale encoder pulses of Y2 Description Generally the position counting of Y2 should be upcounting when the beam is moving down With this parameter the coun...

Page 47: ...ndem function please ask for our general Tandem description 2 The same tandem T input can be used when you have your machine in a robot application In this case the beam will be stopped in the pressin...

Page 48: ...e switch opened the right side cylinder is higher than the left side cylinder When the control gets a fast opening or fast closing command the first time after power on only one cylinder moves until t...

Page 49: ...tch 9056 901 MI 22 01 1999 No unauthorized copying allowed Format Number Issue Note Redrawn Redrawn Date Date Date Description Description Note Drawn Measures in mm unless otherwise specified Scale Lu...

Page 50: ...he programming parameters This value has effect over the entire stroke of the beam 2 Parallelism programmable in data preparation data editing and manual mode This value is taken into account when the...

Page 51: ...g default Range 9999 9 9999 9 Default 20 0 Units mm Function Default Y axis opening value Description The value programmed here is used as initial value for the parameter Y axis opening in the Data Pr...

Page 52: ...ommand will be switched off and the height retaining valves are closed When the braking time max has elapsed the speed of the beam must be 2 mm s or less When the speed of the beam is lower than 2mm s...

Page 53: ...a edit mode Description In the standard situation OFF the mute point for each bend is calculated from the mute distance of the die In some situations it is desired that the operator can change the mut...

Page 54: ...to adjust the position of the beam in manual mode with the handwheel The best way to do this is during the dwell time status 4 and by programming a long dwell time This adjustment mode must be enabled...

Page 55: ...Delem V1101 3 16 Parameter 16 19 Not used...

Page 56: ...00 99 900 Default 0 300 Units m kN Function Stiffness of frame used to compute decompression Description The stiffness of the frame is used to compute the decompression distance This value will be mul...

Page 57: ...nsate the deflection of the side frame in order to compensate the Y axis bend position Bending the same metal with length of 0 5 meter must have the same angle when bending it with a length of 1 meter...

Page 58: ...are now pressed together punch in die Note Only use punch and die which may work on max pressure 9 When tools are pressed together read pressure gauge In case the pressure is not sufficient for max t...

Page 59: ...Delem V1101 3 22a Figure 22 a Note The mechanical adjustment of the pressure valve has to be done before this calibration procedure...

Page 60: ...error message will be displayed on the screen computed force force max The message can also appear when the decompression distance is computed because the control needs to compute the force before com...

Page 61: ...imal tonnage of the press brake is used to compute the pressure valve output deflection It is also used to check the programmed force value When the start button is pressed and the programmed force is...

Page 62: ...e relation betwee the output deflection and the pressure is linear then you only have to program force max and force min In case the relation between the output deflection and the pressure is not line...

Page 63: ...force Description Output deflection for proportional pressure valve in DA points to give max force There are two ranges of pressure valves 800 mA These valves can be programmed to max 136 DA points 15...

Page 64: ...l force Description Output deflection for proportional pressure valve in DA points to give min force There are two ranges of pressure valves 800 mA These valves can be programmed to max 136 DA points...

Page 65: ...the relation betwee the output deflection and the pressure is linear then you only have to program output max and output min In case the relation between the output deflection and the pressure is not...

Page 66: ...ramp with which you control the pressure output Description It is possible to program a ramp with which the pressure output will be activated A lower value will give a large ramp This parameter is act...

Page 67: ...Delem V1101 3 28 Parameter 28 Not used...

Page 68: ...Delem V1101 3 29 Parameter 29 Not used...

Page 69: ...ter 30 Closing speed Range 0 250 Default 80 Units mm s Function Fast closing speed Description Y axis speed during fast closing status 2 see service row The control regulates the closing speed to the...

Page 70: ...per 5ms Function Y axis closing acceleration Description Acceleration of the Y axis during closing When the beam is in the upper dead point it accelerates with this value when the closing command bec...

Page 71: ...m Function Offset to adjust beam at mute position Description When the beam approaches the mute point it starts braking The braking ramp is computed by the control With the parameter closing ramp offs...

Page 72: ...5 ms Function Synchronised start of beam speed Description When the fast closing command becomes active the proportional valves will not be opened until this delay time has elapsed This time is needed...

Page 73: ...ameter 34 Opening speed Range 0 250 Default 80 Units mm s Function Fast opening speed Description Y axis speed during fast opening status 6 see service row The control regulates the beam speed during...

Page 74: ...set to adjust stop position in UDP Description When the beam is opening with fast speed status 6 service row it starts braking when it approaches the upper dead point The braking ramp is computed by t...

Page 75: ...ts 5 ms Function Synchronised start of beam speed Description When the opening command becomes active the proportional valves are not opened until this time delay has elapsed During this time delay th...

Page 76: ...ter 37 Max pressing speed Range 0 0 30 0 Default 30 0 Units mm s Function Maximum pressing speed programmable by the operator Description Maximum programmable pressing speed in data preparation data e...

Page 77: ...t 40 Units 5 ms Function Synchronised start of press speed Description When the beam is at the mute point and the pressing command becomes active the proportional valves are not opened until this time...

Page 78: ...ction Pressure during delay before pressing Description During the time delay before pressing the proportional valves are closed See machine parameter delay before pressing The pressure valve has a de...

Page 79: ...Delem V1101 3 40 Parameter 40 41 Not used...

Page 80: ...ed here The sequence of the complete reference cycle depends on the position of the beam if the beam was positioned below the reference point the Y axis will reach the reference point and set the posi...

Page 81: ...Delem V1101 3 43 Parameter 43 45 Not used...

Page 82: ...m the closing speed lower or equal to the hydraulic closing speed Program machine parameter 32 closing ramp offset to 0 zero Set the machine to adjust mode hand input active Adjust parameter 46 until...

Page 83: ...in fast closing phase of the beam Description It is sometimes desired to adjust trim the preset gain of the pressbrake movement during the closing phase Especially when you have some vibrations in th...

Page 84: ...n in the opening phase of the beam Description It is sometimes desired to adjust trim the preset gain of the pressbrake movement during the opening phase Especially when you have some vibrations in th...

Page 85: ...ion It is sometimes desired to adjust trim the preset gain of the pressbrake movement during the pressing and decompressing phase Especially when you have some vibrations in the pressing phase you can...

Page 86: ...d to compute the table deflection Description This parameter is used to compute the machine table deflection The table deflection is only computed when a crowning adjustment device is connected See ch...

Page 87: ...s used to compute table deflection Description This parameter is used to compute the machine table deflection The table deflection is only computed when a crowning adjustment device is connected see c...

Page 88: ...is used to compute table deflection Description This parameter is used to compute the machine table deflection The table deflection is only computed when a crowning adjustment device is connected See...

Page 89: ...Delem V1101 3 53 Parameter 53 Not used...

Page 90: ...h Range 0 15000 Default 2000 Units mm Function Total machine length for check in relation with the product length Description When the operator programs a bending length longer than the programmed tot...

Page 91: ...t 0 Units DA points Function Pressure setting for correct punch clamping Description It is possible to control the pressure valve output for the hydraulic system specifically meant for the punch clamp...

Page 92: ...lt 0 Units DA points Function Pressure setting for correct die clamping Description It is possible to control the pressure valve output for the hydraulic system specifically meant for the die clamp ap...

Page 93: ...ge 0 255 Default 255 Units DA points 5 ms Function To program a valve deflection ramp at the start of status closing status 2 Description When you program 255 than you have no ramp The lower the value...

Page 94: ...Delem V1101 3 58 Parameter 58 Not used...

Page 95: ...re machine parameter 25 Note Make sure that the value for this parameter is high enough If it is too low the beam will not move This is a dangerous situation When after switching on the pump the beam...

Page 96: ...Delem V1101 3 60 Parameter 60 119 Not used...

Page 97: ...of loading a complete new application 0 using KO table from the internal application 1 loading KO table from floppy Press the key to select the required setting With this parameter set to 1 the KO tab...

Page 98: ...ng a complete new application 0 using sequencer file from the internal application 1 loading sequencer file from floppy Press the key to select the required setting With this parameter set to 1 the se...

Page 99: ...to select the required setting Description When the sequencer debug facility has been switched on 1 a soft key appears in the manual mode Activating this key will generate a test row on top of the scr...

Page 100: ...ion flags 32 29 130 0000 To set option flag 1 and 2 you should program parameter 123 as 0011 Pay attention that you count from right to left The lowest flag of each parameter is the most right digit T...

Page 101: ...tart up The file UAP CMD can be compared with the file APPL CMD it is a short text file with instructions for the control to copy UAP files from floppy to the control Make sure the intended UAP User A...

Page 102: ...R3 axis R4 axis Z axis Z1 axis Z2 axis ZM axis I axis chapter 8 general purpose X1 axis general purpose X2 axis general purpose X3 axis general purpose X4 axis Part support and additional axes chapter...

Page 103: ...correct DM identifier from the list of numbers From the fifth up to the eighth column the axis types can be chosen Press the key to select the required setting Any mistake in assignments can be corre...

Page 104: ...connect a total of 24 modules to a control If more than ten modules of the same type are present in the system the second digit of the box number may also be an alphanumerical character For example fo...

Page 105: ...pe for the axis is selected Available choices are Servo AC or No Control If No Control is selected the axis values are calculated and displayed in the user screens but no real axis is controlled a so...

Page 106: ...backgauge finger lower is than the die height There are three critical situations For all these situations a necessary condition is that the R in input has to be active to be able to move the X axis i...

Page 107: ...of encoder position measurement This parameter is necessary to be able to adjust the R 0 position to the top of the die The reference value you have to program is the distance between the R axis posit...

Page 108: ...ompute these positions the parameter Z distance is necessary You can find the Z distance parameter in the program constants menu of the programming mode The Z distance is the distance from the end of...

Page 109: ...arameter Z distance This parameter can be found in the program constants menu and defines the distance of the end of the sheet to the middle of he Z finger Z position This is a punch parameter to prog...

Page 110: ...programmed Z1 position Figure 4 4 c When the Z1 and Z2 axes have to move in the same direction a collision could occur when the speed of both axes is not adjusted exactly the same Delaying the start...

Page 111: ...e 4 5 A second X axis A second X axis is called an X2 axis When you have enabled an X2 axis then the programmed value of the X axis or X1 axis this is programmable with machine parameter X X1 select i...

Page 112: ...ion is mounted on the same beam Figure 4 5 a Such an axis should be configured as follows the parameter X2 relative to X should be programmed to 1 the parameter backgauge type should be programmed to...

Page 113: ...X2 difference Range 0 9999 Default 0 Units mm Function To program the maximum allowed difference between the two X axes Description With this parameter a maximum allowed difference in values between t...

Page 114: ...1 crossbeam Press the key to select the required setting The different backgauge types are described at the beginning of this section For a system with a relative X2 axis as described with parameter X...

Page 115: ...d X2 are achieved by turning the beam The parameter backgauge type should be programmed to 1 In case of a crossbeam construction the four distances A B C and D should be programmed to describe the dim...

Page 116: ...ribe the geometry of the machine in case a crossbeam is used The meaning of these dimensions is A Length of fingers measured perpendicular from the turning point of the Z axes to the end of the finger...

Page 117: ...Z2 axis installed There are two ways to program X1X2 difference angular method projection method These methods can be chosen in menu 11 with the program constant X1X2 difference programming Angular me...

Page 118: ...nnot be altered directly If the cursor is on X2 and the function is activated angle distance and the position of the X2 finger can be altered and X1 and Z1 will then be calculated Figure 4 6 b In case...

Page 119: ...esulting axes values will be calculated from these finger positions In the case of a crossbeam system axis values will be calculated from the position co ordinates In the case of a console system the...

Page 120: ...lta measured value programmed value Note The number of points which must be measured depends on the specification of the spindle Now make a graph of these results Figure 4 7 a Select up to the maximal...

Page 121: ...number of the required axis The following axis numbers can be used in filenames for tables 00 X axis 01 R axis 02 R1 axis 03 R2 axis 06 Z axis 09 Z1 axis 10 Z2 axis 13 I axis 15 X2 axis 17 general pu...

Page 122: ...screen Two columns are shown with the following tags X axis position C correction value The tags shown on the screen should correspond with the tags as specified in the table file With the softkeys t...

Page 123: ...s for axes Paragraph 5 3 shows parameters for Servo axes Paragraph 5 4 shows all parameters for axes with AC drives Parameters for special axes are explained in chapters 6 through 9 5 2 Standard axis...

Page 124: ...nge 999999 00 999999 00 Default 9999 00 Units mm Remark In case of an R axis R R1 and R2 see also section 4 3 Function Minimal auxiliary axis value in display units When the axis is moved manually the...

Page 125: ...value Range 999999 00 999999 00 Default 9999 00 Units mm Remark In case of a R axis R R1 and R2 see also section 4 4 Function Maximal auxiliary axis value When the axis is moved manually the position...

Page 126: ...s mm Function Zone in which the in position output is active Description Each axis has an in position output The parameter In position tolerance defines the zone in which this output is active The out...

Page 127: ...Encoder position measurement The value of this parameter has also consequences for the use of other parameters When you have the encoder position measurement then you can program the following paramet...

Page 128: ...will follow The slave axes positions will not appear in the user interface When you have defined the number of slaves the softkey show slaves appears With this softkey you get access to the slave axes...

Page 129: ...ulses of the encoder per mm Description This parameter defines the relation between the count pulses and the values programmed and displayed on the control Example Axis with spindle with pitch of 5 0...

Page 130: ...liary axis has not passed its reference yet the position is displayed as follows The auxiliary axis will start its reference search cycle after it receives its first position from the control The refe...

Page 131: ...ntrol is pressed the first time after power on all the axes start their reference search cycle This also includes auxiliary servo axes This parameter defines the direction in which the servo axis star...

Page 132: ...arch direction switch program 0 2 with a reference search direction switch program 1 Press the key to select the required setting System 1 The standard reference search system For this system the moto...

Page 133: ...ge over the following distance for taking reference This in case the RSD switch input is active low at the start of the reference search cycle A Ref search direction backwards 1 5 x max position ref p...

Page 134: ...f input move to prog pos RSD Active Ref found the control disables ref input move to prog pos RSD switch disactivated enable reference input Moves in opposite direction Move to the selected reference...

Page 135: ...lt 50 Units Remark Only in combination with the encoder position measurement system Function Setting of the axis speed during reference search Description The search speed for the reference marker can...

Page 136: ...in between can be determined The value of the analog input of the module varies between 0 V and 10 V The accuracy of the analog inputs is 10 bits meaning that you can divide the 10 V into 1024 steps...

Page 137: ...Units Remark Only in combination with the encoder position measurement system Function To change the counting direction of the axis encoder pulses Description The position counting of the axis can be...

Page 138: ...00 Units mm Function Auxiliary axis default position value Description This value is displayed on the control as initial value for the axis position when making a new program in Data Preparation This...

Page 139: ...ection 0 one side positioning 1 two side positioning Press the key to select the required setting Description The one or two side positioning can be selected to overcome mechanical tolerances with two...

Page 140: ...verrun Range 0 9999 Default 50 Units count pulses of encoder Function Overrun distance in case of one side positioning Description The overrun value is always in the upcounting direction and is only v...

Page 141: ...Default 500 Units 5 ms Function Wait time at the overrun position see parameter 84 before the axis starts positioning in the opposite direction Description This parameter can be used to program a del...

Page 142: ...of auxiliary axis value Description This parameter defines the resolution digits after the decimal point in which the auxiliary axis values are programmed and displayed on the control 0 no resolution...

Page 143: ...ring X axis movements Description When the X axis moves to another position it is possible that the R R1 R2 axis position changes You can use this parameter to program a position correction See figure...

Page 144: ...mechanical deviations during X axis movements Description When the X axis moves to another position it is possible that the Z1Z2 axis position changes You can use this parameter to program a position...

Page 145: ...ring Z1Z2 axis movements Description When the Z1Z2 axis moves to another position it is possible that the X1 and X2 axis position changes You can use this parameter to program a position correction Se...

Page 146: ...ing Z1Z2 axis movements Description When the Z1Z2 axis moves to another position it is possible that the R1 R2 axis position changes You can use this parameter to program a position correction See fig...

Page 147: ...R axis movements Description When the R axis moves to another position it is possible that the X2 axis position changes You can use this parameter to program a position correction See figure 4 2n how...

Page 148: ...during R axis movements Description When the R axis moves to another position it is possible that the Z1 Z2 axis position changes You can use this parameter to program a position correction See figure...

Page 149: ...ed axis Description A retract can be programmed for each axis by the operator for each step in a bending program A softkey is then made available to the operator in which the retract distance for a pa...

Page 150: ...from the die This depends on local regulations With this parameter a safety distance is programmed When the backgauge moves within this distance from the die the backgauge will move with a low speed...

Page 151: ...e speed for the backgauge when it is within a programmed distance from the die Description Low speed setting for the backgauge valid when it is within the safety distance from the die See parameter 13...

Page 152: ...meters to optimise servo axis positioning The following servo parameters are valid 2 Gain 3 Switch 4 Ramp Inside the switch zone the Gain is active and outside the switch zone the Ramp is active See t...

Page 153: ...Function Position gain factor Description For an accurate servo axis positioning three parameters are used Ramp Switch and Gain When the actual position is near the programmed position the factor Gain...

Page 154: ...mm Function Axis switching point from ramp area to gain area Description For an accurate servo axis positioning three parameters are used Ramp Switch and Gain When actual position programmed position...

Page 155: ...Ramp Range 0 0 1000 0 Default 5 0 Units Function Servo axis braking factor Description Servo axis braking factor in case actual position programmed position switch See also Auxiliary axis parameters...

Page 156: ...manual mode and the automatic mode you can select manual position The axis can now be moved with the handwheel on the front panel The movement is depending on the speed with which you turn the handwh...

Page 157: ...ion ramp for the connected axis Description This parameter defines the time needed to reach the full speed output An acceleration ramp means that when the axis starts moving to a new position the spee...

Page 158: ...mming in user mode Description This parameter defines whether or not the speed of the selected axis can be programmed in user mode Press the key to select the required setting If enabled then in progr...

Page 159: ...ed motor drive is used With these parameters you can optimize the positioning accuracy of the AC axis Breakpoint high speed Bfs Breakpoint low speed Bss Overrun OR Overrun wait time Stop time T Two si...

Page 160: ...to a low position positioning is done immediatly When the axis moves from a low to a high position the axis will move to the overrun position programmed position OR After that the axis starts moving...

Page 161: ...ter 78 Drive type Range 1 2 Default 1 Units Function Selection of type of drive Description 1 one speed AC or DC drive digital outputs 2 two speed AC or DC drive digital outputs Press the key to selec...

Page 162: ...point high speed Bfs Range 0 9999 Default 100 Units count pulses of encoder Remark Only in case of two side positioning Function Switch point from high speed to low speed Description This is the brea...

Page 163: ...G Break point low speed Bss Range 0 9999 Default 10 Units count pulses of encoder Remark Only in case of two side postioning Function Switch point from slow speed to off Description This is the point...

Page 164: ...point high speed Bfs Range 0 9999 Default 100 Units count pulses of encoder Remark Only in case of one side positioning Function Switch point from high speed to low speed Description This is the brea...

Page 165: ...S Break point low speed Bss Range 0 9999 Default 10 Units count pulses of encoder Remark Only in case of one side postioning Function Switch point from slow speed to off Description This is the point...

Page 166: ...time Range 0 99 Default 0 Units 5 ms Function Stop time for correct positioning Description This is the delay time before switching off the low speed after the Breakpoint slow speed BSS has been reach...

Page 167: ...is possible to control a 2 speed motor drive through the analog output of the DM module In that case high and low speed are recognised by two voltage levels which must be programmed in the machine par...

Page 168: ...n To program the high speed when a 2 speed DC motor has been applied Description You have to program a percentage of the maximum output control voltage which is 10V This parameter refers to high speed...

Page 169: ...on To program the low speed when a 2 speed DC motor has been applied Description You have to program a percentage of the maximum output control voltage which is 10V This parameter refers to low speed...

Page 170: ...n To program the high speed when a 2 speed DC motor has been applied Description You have to program a percentage of the maximum output control voltage which is 10V This parameter refers to high speed...

Page 171: ...e axis type CROWN Both axis types can be used for AC crowning and hydraulic crowning In section 6 3 the parameters are discussed in order of appearance The connection and adjustment of an AC crowning...

Page 172: ...The position of the deflection device is controlled by a one speed AC motor To control this motor the Y axis module has two outputs A and A These outputs correspond with the outputs 12 and 13 of the...

Page 173: ...justment procedure for the parameter Min value The programmed Min value is the measured value times hundred Measured value 1 05 programmed value 105 In most cases this value will be near to zero Read...

Page 174: ...ion and 1023 high resolution Move the crowning device to the mechanical minimal position by means of the handwheel or to the position that corresponds with 0 crowning Read out the deflection value on...

Page 175: ...Delem V1101 6 5 6 4 Crowning parameters Figure 6 4 a...

Page 176: ...ccuracy you want to have for your axis For calculated crowning the resolution must always be in hundreds 0 01 The parameter decimal point position should stay 0 default value in this case See paramete...

Page 177: ...ange 999999 00 999999 00 Default 9999 00 Units display units Function Maximal value of auxiliary axis in defined display units When the axis is moved manually the position is also limited at this valu...

Page 178: ...ue Description This parameter should always have the value 0 in case of the calculated crowning axis function In the non calculated crowning selection it is possible to set the decimal point position...

Page 179: ...eter 18 DA min Range 0 00 100 00 Default 0 00 Units Function Minimal value in percentage Description With this parameter the minimum voltage value of the crowning unit is programmed in a percentage of...

Page 180: ...meter 19 DA max Range 0 00 100 00 Default 1 00 Units Function Maximal value in percentage Description With this parameter the maximum voltage value of the crowning unit is programmed in a percentage o...

Page 181: ...ning device 0 linear 1 table non linear Press the key to select the required setting When you have selected the non linear crowning device you can program the output scaling via a table The values of...

Page 182: ...DA value in the feedback application The value of the hysteresis depends on your crowning device A hysteresis might be necessary to stop the crowning device at the correct position because of the iner...

Page 183: ...Range 0 00 9999 99 Default 0 00 Units mm Function To program the maximum value that the control will calculate when calculated crowning is used Description When the crowning position is calculated fo...

Page 184: ...ts Function To determine the resolution of the potentiometer Description 0 standard resolution of potentiometer 8 bits values 0 255 1 high resolution of potentiometer 10 bits values 0 1023 Press the k...

Page 185: ...to avoid collision between backgauge and die It may not always be necessary to adjust the R axis position to compensate for the crowning movement In case of an hydraulic crowning the crowning pressur...

Page 186: ...efault connection diagram determine the possible digital R axis situations or positions As there are only two digital outputs available you can program maximal 4 different positions of the digital R a...

Page 187: ...mal four situations A possible solution might be see figure 7 2a situation 1 2 3 and 4 have the same R axis position This is position 1 and is allowed situation 5 This is position 2 and is allowed sit...

Page 188: ...ition 2 011 parameter OE position 3 101 parameter O2 position 4 110 The digital outputs F1 and F2 can have the values 0 and 1 The three digit code of the parameters is entered from right to left In fi...

Page 189: ...Default 00 Units Function Auxiliary axis default situation value Description This value is displayed on the control as initial value when making a new program in Data Preparation This value is also di...

Page 190: ...only use F3 F4 and F5 for additional digital outputs Figure 7 3 a There are three parameters to define the number of digital outputs the least significant digital output and the default value of the...

Page 191: ...ber of FD outputs Range 1 5 Default 5 Units Function The number of digital outputs you want to use The number you can use is always related to the use of a digital R axis The digital outputs you want...

Page 192: ...Default 3 Units Function To define the least significant digital output The default value is F3 because in case of a digital R axis F2 and F1 are already used The digital output numbering is from righ...

Page 193: ...nt output 2 default value 00 this can be programmed to 01 10 or 11 In situation 2 there is no digital R axis and the on off parameters should be programmed as the number of digital outputs 2 the least...

Page 194: ...n 4 is not allowed because the digital outputs are not in succession In situation 5 the only solution is that there is a digital R axis and the number of digital outputs 1 the least significant output...

Page 195: ...with 1 speed AC motor with potentiometer feedback Digital I axis The parameters are discussed in order of appearance The servo I axis and AC I axis contain the same parameters as discussed in chapter...

Page 196: ...V1101 8 2 8 2 I axis with 1 speed AC motor with potentiometer feedback Parameter programming and adjustment procedure for this axis is similar to the crowning device as described in chapter 6 Figure...

Page 197: ...Delem V1101 8 3 8 3 Digital I axis parameters Figure 8 3 a...

Page 198: ...Delem V1101 8 4 Parameter Nr Nbr positions Range 2 4 Default 2 Units Function to determine the number of positions of the I axis...

Page 199: ...ction outputs F1 and F2 are used by the digital R axis if available Therefore the default value is 3 F3 Depending on the Number of positions of the digital I axis you require one or two digital output...

Page 200: ...arameter PT Positioning time Range 0 0 99 0 Default 0 0 Units s Function to determine the time the X axis has to wait before it can go to its new position In the intermediate time the I axis moves to...

Page 201: ...ble positions of the die Description The I axis die shifting moves from position to position as defined by the values of the digital outputs When you have enabled a digital I axis then you also have t...

Page 202: ...ing backward when moving to a higher position moving forward when moving to a lower position So the I axis moves forward when the die has to go to a lower position for example from position 3 to posit...

Page 203: ...ption can be programmed by selecting axis PS There are two axis types that can be selected Dig part support to select the digital part support Servo to select a classic part support control system wit...

Page 204: ...M01 Part Support An out 10V Potentiometer signal Drive system An in Figure 9 2 a See drawing number 9024 112 for proper connection of a DM01 module In the following table the definitions for control s...

Page 205: ...ort has several LED s on the front which indicate the status of the module When used for a part support the LED s 1 and 2 have the following meaning Diag 1 Diag 2 Part support disabled OFF OFF Part su...

Page 206: ...ly to ensure good positioning behaviour of the part support When switched off the part support arm is not controlled during bending In this situation no positioning parameters are to be programmed onl...

Page 207: ...Delem V1101 9 5 Figure 9 2 c Figure 9 2 d...

Page 208: ...Default 0 0 Function The minimum angle at which the support arm may be positioned This is a software limit Parameter 8 Max Angle Range 0 0 90 0 Unit degrees Default 0 0 Function The maximum angle at...

Page 209: ...entiometer voltage This value represents the minimum angle at which the part support arm may be positioned Parameter 19 Max AD value Range 0 1023 Unit Default 1023 Function Maximum value of AD convert...

Page 210: ...used to program the time the part support arm must stay on the final position The parameter Delay Before Opening is multiplied by Delay Before Retour Factor to program how long the part support arm mu...

Page 211: ...Delem V1101 9 9 Parameter SL Nbr of slaves Range 0 4 Units Default 0 Function The number of part support units that is installed 5 units at most can be controlled...

Page 212: ...ange 0000 1111 binary values Unit Default 0000 Function Toggle on off function for each part support unit A 1 means it is switched ON 0 means it is switched OFF For instance 1000 means that one part s...

Page 213: ...he part support arm is stopped in the retour movement The part support arm can be moved back to its minimum position by setting flag 8128 in the Delem Sequencer See the manual Delem Sequencer Programm...

Page 214: ...n in figure 9 2 a the control gains can vary according to a linear function of the mean part support angle speed The setpoints with minimum and maximum values of gain and speed can be adjusted in the...

Page 215: ...s Default 1 0 Function lowest value of angle speed belonging to the first setpoint in the speed gain function Parameter MH Mean angle speed high Range 0 0 999 9 Unit degrees per second s Default 1 0...

Page 216: ...Function Gain of the reference input signal This value is for the first setpoint of the speed gain function Parameter PX Proportional gain max Range 0 9999 Unit Default 0 Function Gain of the referenc...

Page 217: ...the accuracy that is required See sections 9 2 3 and 9 2 4 for more information about gain parameters and adjustment procedures Parameter FN Feedforward gain min Range 0 255 Unit Default 0 Function Op...

Page 218: ...ge 0 255 Unit Default 0 Function Optional gain of the error signal to reduce the maximum error in the system Parameter DX Differential gain max Range 0 255 Unit Default 0 Function Optional gain of the...

Page 219: ...displayed in that menu There are seven possibilities 0 Actual part support angle This is the standard setting 1 Actual error 2 Maximum error per bend 3 Minimum error per bend 4 Actual part support an...

Page 220: ...e of the part support angle When the part support angle is within this tolerance the value after PS in the menu zoomed values in manual mode is highlighted meaning that the part support is In Position...

Page 221: ...nt mode 0 In position tolerance to be determined by user Determination of Max AD value and Min AD value The voltage signal from the potentiometer is converted to a digital value The parameters for AD...

Page 222: ...imals 8 At the part support machine parameters increase Proportional Gain Max by 1 Go back to Manual mode open the Zoomed Values menu perform a bend and check for the maximum angle speed again rounded...

Page 223: ...in degrees 4 Go to Manual menu select a press speed of 0 2 mm s and perform a bend 5 Consider the displayed maximum error increase Proportional Gain min by 1 and perform a bend Repeat this until the...

Page 224: ...while the movement of the part support is still acceptable If the maximum error does not become smaller while increasing Differential Gain Max set Differential Gain Max to zero When the procedure is f...

Page 225: ...than the final desired angle before the part support moves back to the desired angle The overshoot can also be measured by setting Adjustment Mode to 3 in the part support machine parameters In the Z...

Page 226: ...rameters in a control technical schematic Kd Kff Kp ps P S d dt d dt In this schematic the following parameters are shown P S Part Support Kp Proportional gain Kd Differential gain Kff Feedforward gai...

Page 227: ...equired acceleration becomes four times as large to maintain the same maximum position error Hydraulic part support systems 1 Hose lines Special care should be taken when using hose lines because they...

Page 228: ...angle at a control signal of 40 mV The relation between input voltage of the part support and the corresponding part support speed should be linear Non linearity can have a bad influence on the part s...

Page 229: ...a It is possible to program three axes for each part support unit X_GP R_GP Z_GP Since it is possible to program four part supports on a machine four names for each axis type are reserved X_GP1 X_GP2...

Page 230: ...he cursor is placed on one of these parameters a pop up window can be activated with the softkey select axis Fig 9 3 b Choose the required axis from the list For the other steps the standard procedure...

Page 231: ...put voltage variation of the controller and the speed variation signal of the angle potentiometer P m are compared speed difference The difference of these signals is used to accelerate the speed of t...

Page 232: ...Turn RP1 until the part support is in the horizontal position In case the part support can not be adjusted in an optimal way turn potentiometer RP6 a couple of turns to the right Adjustment of the fee...

Page 233: ...the Y brake input of the module is just starting to light activating C Now you can check whether the part support is also following the part while bending with higher pressing speeds The bigger the d...

Page 234: ...s Parameter 8 Max Value Range 0 0 90 0 Default 90 0 Unit degrees E Function The maximum angle at which the support arm may be positioned This is a software limit See also adjustment procedure part sup...

Page 235: ...nual mode Move the part support arm to the mechanical minimal position by means of the handwheel or to the position that corresponds with 0 degrees angle Read out the value on the screen Manual mode m...

Page 236: ...gram the time the part support arm must stay on the final position The parameter Delay Before Opening chapter 3 parameter 36 is multiplied by Delay Before Retour Factor to program how long the part su...

Page 237: ...part support as an example of two synchronised part support arms Program Number of units for synchronised control always the value 1 C Separate In this case you can specifiy which part support arms s...

Page 238: ...support axis is not used is switched OFF Example 1000 means that for a specific bending one part support axis is enabled i e the part support axis on the first position Parameter SA Safety stop angle...

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