2-57
2
14. Remove the PTO-side piston-pin circlip from the
PTO-side piston; then remove the MAG-side piston-
pin circlip from the MAG-side piston.
CM149
15. Using Piston Pin Puller, remove the piston pins from
both pistons.
NOTE: For proper assembly, keep all MAG-side
components and all PTO-side components sepa-
rated. Assemble them on their proper sides.
FC029
16. Lift the pistons clear of the connecting rods and
remove the small-end connecting-rod bearings
(account for two washers); then remove the piston
rings. Keep each piston with its rings; keep each pis-
ton pin and bearing together as a set.
CM151
17. Remove the intake flanges and reed valve assem-
blies.
FC030
18. Remove the three cap screws securing the thermostat
cap; then remove the cap, gasket, and thermostat.
FC032
19. Remove the six screws securing the water pump cover
to the crankcase and remove the cover. Account for
the O-ring gasket and the alignment pins.
20. Remove the cap screw securing the water pump
impeller; then slide the impeller free of the shaft.
21. Remove either lower union cap screw securing the
lower check valve assembly; then remove the two
screws securing the oil-injection pump to the crank-
case. Remove the pump, retainer, and O-ring.
FC031
CAUTION
DO NOT use any type of punch to drive the piston pin
free of the piston; damage may result. Use a piston-pin
puller only.
CAUTION
On the 500 cc, place rubber bands over the connecting
rods and around the cylinder studs to prevent the con-
necting rods from damaging the crankcase. On the 600
cc, use rubber hoses to secure the connecting rods.
Manual
Table of Contents
Summary of Contents for Sno Pro 120 2011
Page 15: ...1 13 1 1000 cc BTDC 14 1800 RPM 0 057 0744 034 Manual Table of Contents...
Page 25: ...1 23 1 570ENG09 Manual Table of Contents...
Page 27: ...1 25 1 500CC2A_10 Manual Table of Contents...
Page 29: ...1 27 1 600CC2A_11 Manual Table of Contents...
Page 31: ...1 29 1 800_11_2 Manual Table of Contents...
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Page 535: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2258 805...