8-4
SC085A
5. Place the steering tie rod into position on the steering
post. Secure with the cap screw (threads coated with
green Loctite #609) and new lock nut. Tighten the
lock nut to 30 ft-lb.
FC205
6. Secure the console to the gas tank with the torx-head
cap screws and four lock nuts. Tighten securely; then
install the ignition switch.
7. On the standard model, secure the adjuster block to
the steering post with four cap screws and lock nuts.
Tighten to 120 in.-lb.
8. On the Sno Pro and HCR models, install the adjust-
ing block cover and position the handlebar into the
mounting block; then install the handlebar clamp and
tighten the four cap screws to 20 ft-lb.
0743-467
NOTE: Steps 9-13 are for the CFR.
9. Install the handlebar riser block assembly to the
steering post; then secure the assembly with the
retainers (A) and set screws.
0744-927
10. With the lock rod (B) and springs (C) in place, thread
the cam lever into the lock rod far enough to hold the
handlebar in position.
11. Depress the lock pin, lift up on the cam lever, and
swing the handlebar up and rotate to the desired posi-
tion; then press down on the cam lever until the lock
pin is properly positioned. Check steering for maxi-
mum right/left turning capabilities.
0741-427
12. Test the handlebar to ensure it does not rotate within
the riser block. If it does rotate, release the cam lever
and rotate the cam lever clockwise; then press down
on the cam lever until the lock pin is properly posi-
tioned and locked. Repeat this procedure until the
handlebar is properly secured.
13. After the handlebar is “locked” in position, release
the cam lever and rotate it one turn clockwise; then
press down on the cam lever until it “locks” in place.
NOTE: At this point, gently lift the cam lever without
pressing in on the lock pin. If the cam lever cannot be
lifted, the lock pin is secure.
CAUTION
Do not rotate the handlebar to position allowing air to
enter the brake system.
CAUTION
If at any time the lock pin will not engage into the
locked position, do NOT operate the snowmobile.
Manual
Table of Contents
Summary of Contents for Sno Pro 120 2011
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