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5
5-13
SERVICE ICON
The Service Icon is controlled by the CCU/ECU and may
illuminate for a number of reasons. The icon should illu-
minate each time the engine is started, and it should go
out after a few seconds. If the icon stays illuminated
while the engine is running, the CCU/ECU is receiving
input that is outside of its established parameters.
FZ001D
FZ003B
NOTE: If the icon illuminates while the engine is
running, the CCU is receiving input that is outside of
its established parameters.
Accessing CCU Codes
1. Connect the appropriate harness from CCU Diagnos-
tic Test Kit to the diagnostic port.
2. Start the engine.
3. After approximately 5 seconds, the service icon on
the gauge will begin flashing.
4. The readout screen will display an error code as
CCU followed by a number. When all error codes
have been output, the service icon flashes twice
quickly.
NOTE: Refer to the CCU Diagnostic Codes chart for
descriptions.
Clearing Fault Codes
1. Connect the appropriate harness from CCU Diagnos-
tic Test Kit to the diagnostic port.
2. Start the engine.
3. Press and hold the shift button for 5 seconds.
NOTE: Two quick flashes of the service icon indi-
cate the codes have been cleared.
VOLTAGE TEST
NOTE: The following test should be made using
MaxiClips and the Fluke Model 77 Multimeter set to
the DC Volt scale.
NOTE: The CCU tests were made with the connec-
tors plugged in, spark plugs removed and grounded,
and by pulling the recoil starter rope briskly.
LOW POWER
1. Connect the red maxiclip and meter lead to the red/
blue lead of the connector; then connect the black
maxiclip and meter lead to the black lead of the con-
nector.
2. Pull the recoil starter rope briskly.
3. Meter reading must be within specification.
NOTE: Repeat test three times to confirm results.
Deluxe Gauge
Standard Gauge
CCU Diagnostic Codes
Code
Trouble
Cause
CCU 32 High power DC
output over current.
Headlight and Hand Warmer (Red/
Black) circuit current greater than 20
Amps.
CCU 33 High power DC
output shorted.
Headlight and Hand Warmer (Red/
Black) circuit shorted to ground.
CCU 34 Low power DC
output over current.
Gauge, Taillight, and APV Servo
Power (Red/Blue) circuit current
greater than 20 Amps.
CCU 35 Low power DC output
shorted.
Gauge, Taillight, and APV Servo
Power (Red/Blue) circuit shorted to
ground.
CCU 37 System over voltage. Spike in battery voltage - excessive
gear case shifting.
CCU 38 Gear shift actuator
failure.
Wires to reverse actuator damaged or
shorted to ground.
CCU 42 Tachometer input
failure (engine
running - no
tachometer signal
present).
Tachometer signal wire shorted to
ground.
CCU 43 Gear position switch
failure.
Gear position switch damaged or
unplugged - reverse actuator not
working correctly.
CCU 44 CCU over
temperature.
Internal CCU temperature over 105° C
(221° F).
! WARNING
Most voltages generated by the ignition system are
sufficient to interrupt pacemakers! All technicians,
especially those using pacemakers, must avoid con-
tact with all electrical connections after the engine has
been started.
Manual
Table of Contents
Summary of Contents for Sno Pro 120 2011
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