Arctic Cat Sno Pro 120 2011, Service Manual

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FZ024A
14. Apply a thin coat of high-temperature silicone sealant
to each exhaust port; then install the exhaust gaskets.
15. Apply a thin coat of high-temperature silicone seal-
ant to the mating surfaces of the exhaust manifold;
then install the exhaust manifold and secure with
nuts and lock washers. Tighten the nuts to 15 ft-lb.
FZ015
16. Place the recoil starter into position and secure the
starter with the cap screws (threads coated with blue
Loctite #243). In a crisscross pattern, tighten to 60
in.-lb.
17. Install the ground wire to the proper location as
noted during disassembly; then with the U-nut clip in
place, install the heat shield and secure the shield
with the cap screws and lock nuts.

NOTE: On the XT, be sure the engine ground wire is
on the cap screw securing the heat shield to the sus-
pension mounting bracket.
18. On the Bearcat 570 after the heat shield has been
secured, install the oil supply hose and low oil sensor
wire to the oil reservoir and install the reservoir.
Secure with the cap screws and lock nuts.

NOTE: On the Bearcat 570, make sure the ground
wire is on the rear upper stud. After the shield is
installed, secure with the wire with the lock nut.
19. Secure the wiring harness to the chassis with the wir-
ing harness clamp, cap screw, and lock nut. Tighten
securely.
FZ012A
20. Install the grommets into the spark plug opening of
the engine shroud; then connect the spark plug wires
and install the negative cable to the battery.
21. Apply a few drops of oil to the cap screw threads;
then place the drive clutch into position on the crank-
shaft and secure with the cap screw and lock washer.
Tighten to 51 ft-lb.

NOTE: Before installing the drive clutch, be sure to
wipe both the crankshaft and clutch mounting taper
clean using a clean towel.
FZ018
22. Install the alignment washers (if applicable); then
install the driven pulley on the gear case input shaft.
Tighten the cap screw to 32 ft-lb.
CAUTION
When installing the drive clutch, do not tighten the
clutch cap screw with any kind of impact tool. Tighten
cap screw using a hand torque wrench only. Failure to
do so could result in stationary sheave damage.
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