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ABB ACS380 Series, Firmware Manual

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ABB ACS380 Series Firmware Manual Download Page 8

8   Table of contents

13 Standard AO  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   146
15 I/O extension module   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   149
19 Operation mode   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   153
20 Start/stop/direction   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   155
21 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   169
22 Speed reference selection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   177
23 Speed reference ramp   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   190
24 Speed reference conditioning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   194
25 Speed control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   195
26 Torque reference chain  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   199
28 Frequency reference chain  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   203
30 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   215
31 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   223
32 Supervision  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   232
34 Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   239
35 Motor thermal protection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   245
36 Load analyzer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   252
37 User load curve  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   255
40 Process PID set 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   259
41 Process PID set 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   273
43 Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   276
44 Mechanical brake control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   278
45 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   284
46 Monitoring/scaling settings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   289
47 Data storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   292
49 Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   293
50 Fieldbus adapter (FBA)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   295
51 FBA A settings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   299
52 FBA A data in   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   300
53 FBA A data out  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   301
58 Embedded fieldbus  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   301
71 External PID1   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   320
76 Application features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   322
90 Feedback selection

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   327

91 Encoder adapter settings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   328
92 Encoder 1 configuration

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   329

95 HW configuration

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   329

96 System

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   330

97 Motor control

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   340

98 User motor parameters

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   345

99 Motor data

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   347

Differences in the default values between 50 Hz and 60 Hz supply frequency settings   . . .   354

7. Additional parameter data

Contents  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   355
Terms and abbreviations   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   355
Fieldbus addresses   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   356
Parameter groups 1…9   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   357
Parameter groups 10…99   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   360

ACS380 FW.book  Page 8  Friday, May 4, 2018  4:18 PM

ghv Vertriebs-GmbH

 | Am Schammacher Feld 47 | 85567 Grafing | T 49 80 92 81 89 0 | [email protected] |

 www.ghv.de

Summary of Contents for ACS380 Series

Page 1: ...NERY DRIVES ACS380 machinery control program Firmware manual ACS380 FW book Page 1 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 2: ...control panels user s manual 3AUA0000085685 ACS BP S Basic control panel user s manual 3AXD50000032527 FCAN 01 CANopen adapter module user s manual 3AFE68615500 FECA 01 EtherCAT adapter module user s manual 3AUA0000068940 FENA 01 11 21 Ethernet adapter module user s manual 3AUA0000093568 FPBA 01 PROFIBUS DP adapter module user s manual 3AFE68573271 FEPL 02 Ethernet POWERLINK adapter module user s ...

Page 3: ...9275 Rev E EN EFFECTIVE 2018 05 05 2018 ABB Oy All Rights Reserved 3 Start up ID run and use Table of contents ACS380 FW book Page 3 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 4: ...ACS380 FW book Page 4 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 5: ... information 25 ID run steps 25 Start and stop the drive 27 Change the rotation direction 27 Set the speed or frequency reference 27 Set the drive parameters 28 Open Diagnostics 28 Change the units 29 4 Control macros Contents 31 ABB standard macro 32 Default control connections for the ABB standard macro 33 ABB limited macro 35 Default control connections for the ABB limited macro 35 Fieldbus con...

Page 6: ...gramming 60 Programming via parameters 60 Adaptive programming 61 Control interfaces 64 Programmable analog inputs 64 Programmable analog outputs 64 Programmable digital inputs and outputs 64 Programmable relay outputs 65 Programmable I O extensions 65 Fieldbus control 65 Motor control 66 Motor types 66 Motor identification 66 Power loss ride through 66 Vector control 66 Reference ramping 67 Const...

Page 7: ...gnostics 104 Signal supervision 104 Energy saving calculators 104 Load analyzer 104 Miscellaneous 106 Backup and restore 106 User parameter sets 106 Data storage parameters 107 Parameter checksum calculation 107 Motor potentiometer 108 User lock 109 6 Parameters Contents 111 Terms and abbreviations 112 Fieldbus addresses 112 Summary of parameter groups 113 Parameter listing 115 01 Actual values 11...

Page 8: ... scaling settings 289 47 Data storage 292 49 Panel port communication 293 50 Fieldbus adapter FBA 295 51 FBA A settings 299 52 FBA A data in 300 53 FBA A data out 301 58 Embedded fieldbus 301 71 External PID1 320 76 Application features 322 90 Feedback selection 327 91 Encoder adapter settings 328 92 Encoder 1 configuration 329 95 HW configuration 329 96 System 330 97 Motor control 340 98 User mot...

Page 9: ...le 488 The state diagram valid for ABB drives profile only 489 Automatic drive configuration for fieldbus control 491 Automatically changed parameters all adapters 492 Specific fieldbus adapter parameters 492 Setting up the drive for fieldbus control manually 494 11 Control chain diagrams Contents of this chapter 495 Frequency reference selection 496 Frequency reference modification 497 Speed refe...

Page 10: ...rane brake control timing diagram 533 Brake system checks overview 534 Brake system checks Torque proving 536 Brake system checks Brake slip 537 Brake safe closure 538 Extended run time 539 Speed matching 540 Crane warning masking 542 Dead band function 542 Start stop interlocking 543 Joystick zero position interlocking 543 Joystick reference interlocking 544 Crane stop limit function 546 Crane sl...

Page 11: ...trol program see parameter 07 05 Firmware version Safety instructions Follow all safety instructions Read the complete safety instructions in the Hardware manual of the drive before you install commission or use the drive Read the firmware function specific warnings before changing parameter values Chapter Parameters lists the relevant parameters and related warnings ACS380 FW book Page 11 Friday ...

Page 12: ...me when configuring the drive Program features page 51 describes the program features and parameters Parameters page 111 describes the parameters used to program the drive Additional parameter data page 355 contains further information on the parameters Fault tracing page 389 lists the warning and fault messages with possible causes and remedies Fieldbus control through the embedded fieldbus inter...

Page 13: ...stor Dissipates the drive surplus braking energy conducted by the brake chopper to heat Essential part of the brake circuit See chapter Resistor breaking in the hardware manual of the drive BREL 01 Optional side mounted relay output extension module BTAC 02 Optional side mounted pulse encoder interface module Capacitor bank See DC link capacitors CCA 01 Optional cold configuration adapter Control ...

Page 14: ...of parameters in a drive control program Each macro is intended for a specific application See chapter Control macros NETA 21 Optional remote monitoring tool Network control With fieldbus protocols based on the Common Industrial Protocol CIP such as DeviceNet and Ethernet IP denotes the control of the drive using the Net Ctrl and Net Ref objects of the ODVA AC DC Drive Profile For more information...

Page 15: ...inst any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information See also section User lock page 109 RCD Residual current device Rectifier Converts altern...

Page 16: ...16 Introduction to the manual ACS380 FW book Page 16 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 17: ...ontrol panel s user s manual 3AXD50000032527 English 1 Display shows the Home view as default 2 Main menu 3 OK button open the Main menu select and save settings 4 Start button start the drive 5 Menu navigation buttons move in the menus and set values 6 Stop button stop the drive 7 Back button open the Options menu and move back in the menu 8 Options menu 9 Status light green and red colors indica...

Page 18: ...bled 3 Rotation direction forward or reverse 4 Local reference setting enabled 5 Speed target 6 Speed current 7 Main menu menu list 8 Options menu quick access menu Message view Fault Fault messages require your immediate attention Check the code in the Fault messages table on page 402 to troubleshoot the problem Message view Warning Warning messages show possible problems Check the code in the Wa...

Page 19: ... the Home view 1 Control location set to local or remote control 2 Rotation direction set to forward or reverse 3 Active faults view possible faults 4 Reference speed set the reference speed 5 Active warnings view possible warnings 1 Motor data motor parameters 2 Motor control motor settings 3 Control macros 4 Diagnostics faults warnings fault log and connection status 5 Energy efficiency energy s...

Page 20: ...ominal voltage 6 Nominal frequency 7 Nominal speed 8 Nominal torque 9 Phase order U V W U W V 10 Nominal Cosphi 11 Unit selection SI or US units Motor Data Motor type 1 AsynM 2 PMSM 3 SynRM Motor Data Control mode 1 Scalar 2 Vector Motor Data Phase order 1 U V W 2 U W V Motor Data Unit selection 1 SI units 2 US units ACS380 FW book Page 20 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammache...

Page 21: ...ic Motor Control Stop modes 1 Coast 2 Ramp 3 DC hold Control macros The control macros available depends on the option module installed 1 ABB standard 2 wire 2 ABB limited 2 wire 3 Alternate 4 Motor potentiometer 5 PID 6 Modbus RTU 7 PROFIBUS 8 PROFINET IO 9 EthernetIP 10 Modbus TCP 11 EtherCAT 12 CANopen ACS380 FW book Page 21 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85...

Page 22: ... 1 Saved energy in kWh 2 Saved money 3 Saved energy in MW 4 Saved money x 1000 5 Cost per kWh h Parameters 1 Complete parameter list groups menu with complete parameters and parameter levels 2 Modified parameter list 3 Parameter restore reset to factory default parameters ACS380 FW book Page 22 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89...

Page 23: ...a drive composer PC tool Start up the drive 1 Select the unit international or US and press OK The drive recognizes the connected adapter and sets the correct settings This may take a few seconds depending on the adapter 2 In the Motor data view set the motor type AsynM Asynchronous motor PMSM Permanent magnet motor or SynRM Synchronous reluctance motor 3 Set the motor control mode Vector Speed re...

Page 24: ...n and deceleration ramp times are based on the value in parameter 46 01 Speed scaling 46 02 Frequency scaling 8 Set the maximum and minimum speed or frequency For more information see parameters 30 11 Minimum speed 30 13 Minimum frequency and 30 12 Maximum speed 30 14 Maximum frequency on page 218 9 In the Control macros view select the applicable macro For units with a fieldbus adapter connected ...

Page 25: ...ized your application using scalar motor control mode and you need to change to vector in the Motor data submenu set Motor control to Vector or set parameter 99 04 Motor control mode selection to Vector for I O controlled drive check parameters in groups 22 Speed reference selection 23 Speed reference ramp 12 Standard AI 30 Limits and 46 Monitoring scaling settings for torque controlled drive chec...

Page 26: ... stop the ID run press Stop After the ID run is completed the status light stops blinking If the ID run fails the panel shows the fault FF61 ID run ACS380 FW book Page 26 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 27: ...to the rotation direction item with the arrow buttons 2 Press the OK button to change the rotation direction 1 In the Options menu move to the speed or frequency reference item and press OK 2 Press the arrow buttons to edit the value 3 Press the OK button to confirm the new value ACS380 FW book Page 27 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 ...

Page 28: ...meters are shown in respective groups The first two digits of the parameter number represent the parameter group For example parameters starting with 30 are in the Limits group See chapter Parameters for more information 1 Select the Main menu from the Home view 2 Scroll to Diagnostics and press the OK button to open the submenu 3 Select the warning or fault with the arrow button and press the OK ...

Page 29: ...en the submenu 3 Scroll to the unit selection item and press the OK button 4 Select the unit with the arrow button then press the OK button You can see the selected unit on the Home view ACS380 FW book Page 29 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 30: ...30 Start up ID run and use ACS380 FW book Page 30 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 31: ... are sets of default parameter values that apply to a specific control configuration They make it faster and easier to set up a drive for use By default macro for I O controlled drive is set as ABB standard macro and macro for Fieldbus controlled drive is set as Fieldbus control macro ACS380 FW book Page 31 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 4...

Page 32: ...leration ramp selection You can activate the macro from the Control macros view or by setting parameter 96 04 Macro select to value ABB standard This is the default macro for the standard drive variant ACS380 04xS and configured drive variant ACS380 4xC L538 ACS380 FW book Page 32 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de...

Page 33: ...orward 0 Reverse 1 Constant frequency speed selection 1 Constant frequency speed selection 1 Ramp set 1 input 0 Ramp set 2 input 1 2 Ready run output 0 Not ready output 1 Digital output auxiliary voltage Digital input output common Analog I O Speed freq 0 10V 4 Analog input circuit common Not configured 4 Analog input circuit common Output frequency 0 20 mA Analog output circuit common Signal cabl...

Page 34: ...Forward 0 Reverse 1 DI2 Speed selection DI3 Speed selection DI4 Ramp set 1 0 Ramp set 2 1 selection DIO1 Output frequency or motor speed reference AI1 Output signals Output frequency AO Ready to run 0 Not ready 1 DIO2 No Fault Fault 1 DI3 DI4 Operation Parameter Scalar control default Vector control 0 0 Set frequency through AI1 Set speed through AI1 1 0 28 26 Constant frequency 1 22 26 Constant s...

Page 35: ... macro selected Notes Terminal sizes 0 14 mm 1 5 mm Tightening torque 0 5 N m 0 4 lbf ft Terminals DGND and SGND are internally connected to same reference potential Input signals Start Stop DI1 Output frequency or motor speed reference DI2 Output signals Relay output 1 Fault 1 No Fault Fault 1 Terminals Description Digital I O connections Aux 24 V DC max 200 mA Aux voltage output common Digital i...

Page 36: ...s macro This is the default control connection diagram for the configured variant ACS380 04xC with the Fieldbus macro selected Notes Terminal sizes 0 14 mm 1 5 mm Tightening torque 0 5 N m 0 4 lbf ft Terminals DGND and SGND are internally connected to same reference potential Terminals Description Digital I O connections Aux 24 V DC max 200 mA Aux voltage output common Digital input common Fault r...

Page 37: ...cally sets the relevant parameters when the fieldbus adapter module is connected to the drive For more information see Automatic drive configuration for fieldbus control on page 491 For CANopen parameters see CANopen parameter settings for embedded fieldbus interface on page 443 Input signals Fault reset DI1 Control words and reference words through the fieldbus adapter module Output signals Statu...

Page 38: ...iew or by setting parameter 96 04 Macro select to value Alternate The macro is optimized for the standard drive variant ACS380 04xS and configured drive variant ACS380 04xC L538 You can use it also with the base drive variant ACS380 04xN but then you cannot use all the I O available in the macro ACS380 FW book Page 38 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafin...

Page 39: ...on 1 Constant speed frequency selection 1 Ramp set 1 0 Ramp set 2 1 2 Ready run 0 not ready run Digital output auxiliary voltage Digital input output common Analog I O Output freq Speed ref 0 10V 4 Analog input circuit common Not configured 4 Analog input circuit common Output frequency 0 20 mA Analog output circuit common Signal cable shield screen Ref voltage 10 V DC Safe torque off STO Safe tor...

Page 40: ...in reverse DI2 Constant output frequency motor speed selection DI3 Constant output frequency motor speed selection DI4 Ramp set selection DIO1 Output signals Output frequency or motor speed reference AI1 Output frequency AO1 No Fault Fault 1 DI3 DI4 Operation Parameter Scalar control default Vector control 0 0 Set frequency through AI1 Set speed through AI1 1 0 28 26 Constant frequency 1 22 26 Con...

Page 41: ...e Control macros view or by setting parameter 96 04 Macro select to value Motor potentiometer For more information on the motor potentiometer counter see section Motor potentiometer on page 108 The macro is optimized for the standard drive variant ACS380 04xS and configured drive variant ACS380 04xC L538 ACS380 FW book Page 41 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 855...

Page 42: ...art 1 Forward 0 Reverse 1 Frequency speed up 1 Frequency speed down 1 Constant speed sel 1 2 Ready run 0 Not ready run 1 Digital output auxiliary voltage Digital input output common Analog I O Not configured 4 Analog input circuit common Not configured 4 Analog input circuit common Not configured Analog output circuit common Signal cable shield screen Ref voltage 10 V DC Safe torque off STO Safe t...

Page 43: ...ode 3 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 4 Select the unit for analog input AI1 in the parameter 12 15 and for AI2 in the parameter 12 25 Input signals Stop 0 Start 1 DI1 Forward 0 Reverse 1 DI2 Frequency speed up DI3 Frequency speed down DI4 Constant speed selection 1 DIO1 Output signals No Fault Fault 1 DIO1 Ra...

Page 44: ...s 0 14 mm 1 5 mm Terminals Description Digital I O connections Aux 24 V DC max 200 mA Aux voltage output common Digital input common Stop 0 Start 1 Internal setpoint sel1 1 Internal setpoint sel2 1 Constant speed frequency selection 2 Run enable 1 source Ready run Digital output auxiliary voltage Digital input output common Analog I O External PID ref 3 6 Analog input circuit common Actual PID fee...

Page 45: ... clamp on the grounding shelf for the control cables 6 Select the unit for analog input AI1 in the parameter 12 15 and for AI2 in the parameter 12 25 Input signals External PID ref AI1 Actual feedback from PID AI2 Start Stop selection DI1 Constant setpoint 1 DI2 Constant setpoint 2 DI3 Speed freq selection DI4 Ramp pair selection DIO1 Output signals Output frequency AO No Fault Fault 1 Source defi...

Page 46: ... view or by setting parameter 96 04 Macro select to value Modbus TCP The macro is optimized for the standard drive variant ACS380 04xS and the configured drive variant ACS380 04xC L538 ACS380 FW book Page 46 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 47: ...ed Not configured Not configured Not configured Not configured Digital output auxiliary voltage Digital input output common Analog I O Not configured 1 Analog input circuit common Not configured 1 Analog input circuit common Not configured Analog output circuit common Signal cable shield screen Ref voltage 10 V DC Safe torque off STO Safe torque off Connected at factory Drive starts only if both c...

Page 48: ...g input AI1 in the parameter 12 15 and for AI2 in the parameter 12 25 Input signals Fault reset DI1 Output frequency speed reference AI1 Output signals Output frequency AO No Fault Fault 1 ACS380 FW book Page 48 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 49: ... 1 In1 Start 20 03 Ext1 in1 source 2 DI1 2 DI1 2 DI1 2 DI1 20 04 Ext1 in2 source 3 DI2 3 DI2 3 DI2 0 Always off 20 05 Ext1 in3 source 0 Always off 0 Always off 0 Always off 0 Always off 20 06 Ext2 commands 0 Not selected 0 Not selected 0 Not selected 0 Not selected 20 08 Ext2 in1 source 0 Always off 0 Always off 0 Always off 0 Always off 20 09 Ext2 in2 source 0 Always off 0 Always off 0 Always off...

Page 50: ...O1 5 DI4 28 23 Constant frequency sel2 5 DI4 5 DI4 0 Always off 0 Always off 28 71 Freq ramp set selection 10 DIO1 10 DIO1 0 Acc Dec time 1 0 Acc Dec time 1 40 07 Process PID operation mode 0 Off 0 Off 0 Off 2 On when drive running 40 16 Set 1 setpoint 1 source 11 AI1 percent 11 AI1 percent 11 AI1 percent 11 AI1 percent 40 17 Set 1 setpoint 2 source 0 Not selected 0 Not selected 0 Not selected 2 I...

Page 51: ...ve configuration and programming Control interfaces Motor control Application control DC voltage control Limit to limit control Safety and protections Diagnostics Miscellaneous ACS380 FW book Page 51 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 52: ... local control Changing the control location to local can be prevented by parameter 19 17 Local control disable Note You can use both assistant control panel drive composer tool at the same time but only one can be in local control at a time Settings Parameters 19 17 Local control disable page 155 and 49 05 Communication loss action page 293 Integrated panel Assistant control panel optional or Dri...

Page 53: ...y binary source such as a digital input or fieldbus control word by parameter 19 11 Ext1 Ext2 selection You can also select the source of reference for each operating mode separately and the operation mode Settings Parameters 20 01 20 10 and 19 11 Ext1 Ext2 selection page154 Block diagram Run enable source for EXT1 The figure below shows the parameters that select the interface for run enable for ...

Page 54: ...ins is shown below Settings Parameter group 19 Operation mode page 153 Overview diagram of control hierarchy The following is a more detailed representation of the drive control hierarchy reference types and control chains Frequency reference Parameter group 26 Torque reference chain Speed reference Parameter group 26 Torque reference Torque reference Parameter group 26 Torque reference Process PI...

Page 55: ...ce source selection II Speed reference ramping and shaping Speed error calculation Vector motor control mode Scalar motor control mode Speed controller Process PID controller Torque limitation Reference selection for torque controller Frequency controller Torque controller ACS380 FW book Page 55 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 8...

Page 56: ...rted in scalar motor control only Frequency control uses frequency reference chain Select frequency reference with parameters in group 28 Frequency reference chain on page 203 Special control modes In addition to the above mentioned operating modes the following special operating modes are available Process PID control For more information see section Process PID control on page 81 Emergency stop ...

Page 57: ...s generate so called commutation pulses that change their state six times during one revolution so it is only known within which 60 sector of a complete revolution the initial position is Many encoders give a zero pulse also called Z pulse once during each rotation The position of the zero pulse is fixed If this position is known with respect to zero position used by motor control the rotor positi...

Page 58: ...tor position offset used in motor control can also be given by the user see parameter 98 15 Position offset user Note that the autophasing routine also writes its result into this parameter The results are updated even if user settings are not enabled by 98 01 User motor model mode Note In open loop control the motor always turns when it is started as the shaft is turned towards the remanence flux...

Page 59: ...tor is already turning before the autophasing routine is started Turning mode is selected in 21 13 Autophasing mode but the motor shaft is locked The wrong motor type is selected in 99 03 Motor type Motor ID run has failed Settings Parameters 06 21 Drive status word 3 page 128 21 13 Autophasing mode page 173 98 15 Position offset user page 347 and 99 13 ID run requested page 350 ACS380 FW book Pag...

Page 60: ...r the fieldbus interface as described in chapters Fieldbus control through the embedded fieldbus interface EFB and Fieldbus control through a fieldbus adapter All parameter settings are stored automatically to the permanent memory of the drive However if an external 24 V DC power supply is used for the drive control unit it is highly recommended to force a save by using parameter 96 07 Parameter s...

Page 61: ...er parameter the selection parameter will be write protected Example If parameter 31 01 External event 1 source is connected to an adaptive programming block output the parameter value is shown as Adaptive program on a control panel or PC tool The parameter is write protected the selection cannot be changed The status of the adaptive program is shown by parameter 07 30 Adaptive program status For ...

Page 62: ...xt1 in2 cmd 20 04 Ext2 in2 source Ext1 in3 cmd 20 05 Ext1 in3 source Ext2 in1 cmd 20 08 Ext2 in1 source Ext2 in2 cmd 20 09 Ext2 in2 source Ext2 in3 cmd 20 10 Ext2 in3 source Fault reset 31 11 Fault reset selection Speed control Ext1 speed reference 22 11 Ext1 speed ref1 Speed proportional gain 25 02 Speed proportional gain Speed integration time 25 03 Speed integration time Acceleration time 1 23 ...

Page 63: ...ition outputs to the state programs The state transition rules are programmed using function blocks The number of the active state of the sequence program is shown by parameter 07 31 AP sequence state External event 4 31 07 External event 4 source External event 5 31 09 External event 5 source Data Storage Data storage 1 real32 47 01 Data storage 1 real32 Data storage 2 real32 47 02 Data storage 2...

Page 64: ...rted and scaled Settings Parameter group 12 Standard AI page 141 Programmable analog outputs There is max one current 0 20mA analog output The output can be filtered inverted and scaled Settings Parameter group 13 Standard AO page146 Programmable digital inputs and outputs There are max four digital inputs and two digital inputs outputs I O that can be set as either an input or an output Digital i...

Page 65: ...module as signal sources Settings Parameter groups 15 I O extension module page 149 Fieldbus control The drive can be connected to several different automation systems through its fieldbus interfaces See chapters Fieldbus control through the embedded fieldbus interface EFB and Fieldbus control through a fieldbus adapter Settings Parameter groups 50 Fieldbus adapter FBA page 295 51 FBA A settings p...

Page 66: ...tor control mode which is intended for applications where high control accuracy is needed It requires an identification run at startup Vector control cannot be used in all applications The switching of the output semiconductors is controlled to achieve the required stator flux and motor torque The switching frequency is changed only if the actual torque and stator flux values differ from their ref...

Page 67: ...equency scaling The user can switch between two preset ramp sets using a binary source such as a digital input For speed reference also the shape of the ramp can be controlled With a torque reference the ramps are defined as the time it takes for the reference to change between zero and nominal motor torque 01 30 Nominal torque scale Variable slope Variable slope controls the slope of the speed ra...

Page 68: ...rence irrespective of where the reference is coming from Settings Parameter groups 22 Speed reference selection page 177 and 28 Frequency reference chain page 203 Critical speeds frequencies Critical speeds sometimes called skip speeds can be predefined for applications where it is necessary to avoid certain motor speeds or speed ranges because of for example mechanical resonance problems The crit...

Page 69: ...1 Speed ref unlimited page 177 Function output speed Parameter 22 87 Speed reference act 7 page 188 Function input frequency Parameter 28 96 Frequency ref act 7 page 215 Function output frequency Parameter 28 97 Frequency ref unlimited page 215 540 690 1380 1560 1 Par 22 52 540 rpm 2 Par 22 53 690 rpm 3 Par 22 54 1380 rpm 4 Par 22 55 1560 rpm 1 2 3 4 22 01 Speed ref unlimited rpm output of functio...

Page 70: ...sy chain wiring scheme This means wiring channels A B Z and GND of multiple encoder modules together with the encoder Settings Parameter groups 90 Feedback selection page 327 91 Encoder adapter settings page 328 and 92 Encoder 1 configuration page 329 Jogging The jogging function enables the use of a momentary switch to briefly rotate the motor The jogging function is typically used during servici...

Page 71: ...0 Drive follows the jog reference 3 4 0 1 0 Drive decelerates to zero speed along the deceleration ramp of the jogging function 4 5 0 1 0 Drive is stopped 5 6 1 1 0 Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 6 7 1 1 0 Drive follows the jog reference 7 8 0 1 0 Drive decelerates to zero speed along the deceleration ramp of the jogging function 8 9 0 1 ...

Page 72: ...ing page 191 10 11 x 0 1 Drive follows the speed reference 11 12 x 0 0 Drive decelerates to zero speed along the selected deceleration ramp parameters 23 11 23 15 12 13 x 0 0 Drive is stopped 13 14 x 0 1 Drive accelerates to the speed reference along the selected acceleration ramp parameters 23 11 23 15 14 15 x 0 1 1 Drive follows the speed reference As long as the start command is on the jog enab...

Page 73: ... torque nN rated motor speed nact actual speed nref speed reference Speed control Performance Static accuracy 20 of motor nominal slip Dynamic accuracy 1 s with 100 torque step t s TN rated motor torque Tref torque reference Tact actual torque Torque control Performance Non linearity 5 with nominal torque 20 at the most demandingoperating point Torque step rise time 10 ms with nominal torque 100 5...

Page 74: ...tor current accurately If the drive is used without a motor connected for example for test purposes If the drive runs a medium voltage motor through a step up transformer In scalar control some features are not available See also section Operating modes and motor control modes on page 54 IR compensation for scalar motor control IR compensation also known as voltage boost is available only when the...

Page 75: ...tside the envelope can be supervised timed and detected An overload warning and or fault can be set to occur if the monitored signal stays continuously over the overload curve for a defined time An underload warning and or fault can be set to occur if the monitored signal stays continuously under the underload for a defined time Overload can be for example used to monitor for a saw blade hitting a...

Page 76: ...he square relationship the motor operates at improved efficiency and lower noise levels in these applications The U f function cannot be used with energy optimization if parameter 45 11 Energy optimizer is set to Enable parameter 97 20 U F ratio is ignored Settings Parameter 97 20 U F ratio page 344 Flux braking The drive can provide greater deceleration by raising the level of magnetization in th...

Page 77: ...Parameter 97 05 Flux braking page 341 DC magnetization The drive has different magnetization functions for different phases of motor start rotation stop pre magnetization DC hold post magnetization and pre heating motor heating Pre magnetization Pre magnetization refers to DC magnetization of the motor before start Depending on the selected start mode vector or scalar pre magnetization can be appl...

Page 78: ...art mode page 169 21 02 Magnetization time page 170 21 03 Stop mode page 170 21 08 DC current control page 173 21 09 DC hold speed page 173 and 21 11 Post magnetization time page 173 Pre heating Motor heating The pre heating function keeps the motor warm and prevents condensation inside the motor by feeding it with DC current when the drive has been stopped The heating can only be activated when t...

Page 79: ...y and 21 16 Pre heating current page 174 Energy optimization The Energy optimization function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load The total efficiency motor and drive can be improved by 1 20 depending on load torque and speed Note With a permanent magnet motor and synchronous reluctance motor ene...

Page 80: ... Speed compensation stop is available for example for applications where a conveyer needs to travel a certain distance after receiving the stop command At maximum speed the motor is stopped normally along the defined deceleration ramp after the application of a user defined delay to adjust the distance traveled Below maximum speed stop is delayed still more by running the drive at current speed be...

Page 81: ...ue process feedback is also brought back to the drive The process PID control adjusts the drive speed in order to keep the measured process quantity actual value at the desired level setpoint This means that user does not need to set a frequency speed torque reference to the drive but the drive adjust its operation according to the process PID The simplified block diagram below illustrates the pro...

Page 82: ...e to natural losses in the pipes and the low efficiency of the centrifugal pump at low speeds the motor would never stop rotating The sleep function detects the slow rotation and stops the unnecessary pumping after the sleep delay has passed The drive shifts into sleep mode still monitoring the pressure The pumping resumes when the pressure falls under the predefined minimum level and the wake up ...

Page 83: ...d Setpoint Time Sleep boost step 40 46 Sleep mode Sleep boost time 40 45 Time Time Non inverted 40 31 Not inverted Ref Fbk Wake up level Setpoint Wake up deviation 40 47 Actual value Time Inverted 40 31 Inverted Fbk Ref ACS380 FW book Page 83 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 84: ...en close sequence For application example see section Crane mechanical brake control on page 533 Inputs of the brake control logic The start command of the drive bit 5 of 06 16 Drive status word 1 is the main control source of the brake control logic An optional external open close signal can be selected by 44 12 Brake close request The two signals interact as follows Start command 1 AND signal se...

Page 85: ...ameter 44 06 Brake control enable 0 and 44 01 Brake control status b4 0 The open signal is active 44 01 Brake control status b0 1 BRAKE OPENING BRAKE OPENING WAIT Brake has been requested to open The drive logic is requested to increase the torque up to opening torque to hold the load in place 44 01 Brake control status b1 1 and b2 1 The state of 44 11 Keep brake closed is checked if it is not 0 w...

Page 86: ...een selected its state is checked if the state is not brake closed the drive generates an A7A1 Mechanical brake closing failed warning If 44 17 Brake fault function Fault the drive will trip on a 71A2 Mechanical brake closing failed fault after 44 18 Brake fault delay BRAKE CLOSED The brake is closed 44 01 Brake control status b0 0 The drive is not necessarily modulating Note concerning open loop ...

Page 87: ...44 13 Brake close delay tcfd Brake close fault delay parameter 44 18 Brake fault delay trod Brake reopen delay parameter 44 16 Brake reopen delay BOW BRAKE OPENING WAIT BOD BRAKE OPENING DELAY BCW BRAKE CLOSING WAIT BCD BRAKE CLOSING DELAY Start command 06 16 b5 Modulating 06 16 b6 Tmem 1 2 3 4 5 6 7 8 9 Ready ref 06 11 b2 Torque reference Speed reference Brake control signal 44 01 b0 Opening torq...

Page 88: ...sed on a specific frequency converter feature such as the brake control function but it has to be implemented as defined in the application specific regulations The brake is controlled by bit 0 of parameter 44 01 Brake control status The source of brake acknowledge status supervision is selected by parameter 44 07 Brake acknowledge selection In this example parameter 10 24 RO1 source is set to Ope...

Page 89: ...ge 278 Events A7A1 Mechanical brake closing failed page 396 71A2 Mechanical brake closing failed page 407 71A3 Mechanical brake opening failed page 408 and 71A5 Mechanical brake opening not allowed page 408 ACS380 FW book Page 89 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 90: ...drive will be fully operational as long as the motor rotates and generates energy to the drive The drive can continue operation after the break if the main contactor if present remained closed Note Units equipped with a main contactor must be equipped with a hold circuit e g UPS to keep the contactor control circuit closed during a short supply break 130 260 390 520 1 6 5 8 8 11 2 15 4 t s UDC fou...

Page 91: ...oling fans operating When enabled the function takes the following actions upon a supply failure to enable a successful restart The undervoltage fault is suppressed but a warning is generated Modulation and cooling is stopped to conserve any remaining energy DC circuit pre charging is enabled If the DC voltage is restored before the expiration of the period defined by parameter 21 18 Auto restart ...

Page 92: ...1 380 402 2 0 75 1 41 440 465 2 Charging relay closing limit 0 75 1 41 par 95 03 value 1 0 75 1 41 par 95 03 value 1 0 75 1 41 380 402 2 0 75 1 41 440 465 2 Charging relay opening limit 0 65 1 41 par 95 03 value 1 0 65 1 41 par 95 03 value 1 0 65 1 41 380 348 2 0 65 1 41 440 403 2 DC voltage at upper bound of supply voltage range UDCmax 560 648 DC voltage at lower bound of supply voltage range UDC...

Page 93: ...nal brake chopper start limit 780 V and stop conducting at internal brake chopper stop limit 760 V AC supply 380 480 V For information on external brake choppers refer to the respective user manual Note Overvoltage control needs to be disabled for the chopper to operate Settings Parameters 01 11 DC voltage page 116 30 30 Overvoltage control page 221 and parameter group 43 Brake chopper page 276 AC...

Page 94: ...The function allows start only in the reverse direction In the reverse direction the function monitors reverse slow down and reverse stop signals The operation is similar as in the forward direction You can enable the function by a parameter and define the signal sources for the forward slow down forward stop reverse slow down and reverse stop You can also define the slow down speed by a parameter...

Page 95: ...ut Limit to limit control drive is not controlling load movement If this happens the Limit to limit state can be manually changed to the correct one in parameter Limit to limit state parameter 76 01 When Limit to limit control is in Pulse mode then the state is saved over power cycle The load must not be moved when the drive is powered off If this happens then Limit to limit state can be manually ...

Page 96: ...t stop mode page 169 23 Speed reference ramp page 190 and 28 Frequency reference chain page 203 Paramters 76 01 Limit to limit control status page 322 76 02 Enable limit to limit control page 322 76 03 Limit to limit trigger type page 323 76 04 Forward stop limit page 323 76 05 Forward slow down limit page 324 76 06 Reverse stop limit page 325 76 07 Reverse slow down limit page 325 76 08 Slow down...

Page 97: ...the drive Emergency stop The emergency stop signal is connected to the input selected by parameter 21 05 Emergency stop source An emergency stop can also be generated through fieldbus parameter 06 01 Main control word bits 0 2 The mode of the emergency stop is selected by parameter 21 04 Emergency stop mode The following modes are available Off1 Stop along the standard deceleration ramp defined fo...

Page 98: ...ing functions The temperature data sources and warning trip limits can be set up independently for each function The motor temperature can be monitored using the motor thermal protection model estimated temperature derived internally inside the drive or sensors installed in the windings This will result in a more accurate motor model Motor thermal protection model The drive calculates the temperat...

Page 99: ...I O terminals Temperature monitoring using Pt100 sensors 1 3 Pt100 sensors can be connected in series to an analog input and an analog output The analog output feeds a constant excitation current of 9 1 mA through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through the analog in...

Page 100: ...al installation AI1 and AI2 as Pt100 Pt1000 Ni1000 KTY83 and KTY84 sensor inputs X1 in the Hardware manual of the drive Temperature monitoring using KTY84 sensors One KTY84 sensor can be connected to an analog input and an analog output on the control unit The analog output feeds a constant excitation current of 2 0 mA through the sensor The sensor resistance increases as the motor temperature ris...

Page 101: ...unctions External events parameters 31 01 31 10 Five different event signals from the process can be connected to selectable inputs to generate trips and warnings for the driven equipment When the signal is lost an external event fault warning or a mere log entry is generated Motor phase loss detection parameter 31 19 The parameter selects how the drive reacts whenever a motor phase loss is detect...

Page 102: ... the drive reacts whenever a supply phase loss is detected Safe torque off detection parameter 31 22 The drive monitors the status of the Safe torque off input and this parameter selects which indications are given when the signals are lost The parameter does not affect the operation of the Safe torque off function itself For more information on the Safe torque off function see the hardware manual...

Page 103: ...or maximum limits specified for the input Automatic fault resets The drive can automatically reset itself after overcurrent overvoltage undervoltage and external faults The user can also specify a fault that is automatically reset By default automatic resets are off and must be specifically activated by the user Settings Parameters 31 12 31 16 ACS380 FW book Page 103 Friday May 4 2018 4 18 PM ghv ...

Page 104: ... that show energy consumption in kWh of the current and previous hour as well as the current and previous day Note The accuracy of the energy savings calculation is directly dependent on the accuracy of the reference motor power given in parameter 45 19 Comparison power Settings Parameter group 45 Energy efficiency page 284 Parameters 01 50 Current hour kWh page 117 01 51 Previous hour kWh page 11...

Page 105: ...hically with the assistant panel or the Drive composer PC tool Amplitude logger 1 is fixed to monitor motor current and cannot be reset With amplitude logger 1 100 corresponds to the maximum output current of the drive Imax The maximum output current values are listed in the section Ratings in the Hardware manual of the drive The measured current is logged continuously The distribution of samples ...

Page 106: ... backup the panel waits for 24 hours before checking if there are additional parameter changes If there are it creates a new backup overwriting the previous one when two hours have passed after the latest change You cannot adjust the delay time or disable the automatic backup function Parameter changes from fieldbus interfaces are ignored unless you have forced parameter saving Restore The backups...

Page 107: ...gs Parameter group 47 Data storage page 292 Parameter checksum calculation Parameter checksums A and B can be calculated from a set of parameters to monitor changes in the drive configuration The parameter sets are different for A and B Each of the calculated checksum is compared to corresponding reference checksum If a mismatch occurs the drive generates an event a pure event warning or fault The...

Page 108: ...me it would take for the value to change from the minimum to the maximum or vice versa If the up and down signals are simultaneously on the motor potentiometer value does not change The output of the function is shown and it can be directly set as the reference source in the main selector parameters or used as an input by other source selector parameters The following example shows the behavior of...

Page 109: ...nter a new pass code into 96 100 Change user pass code and confirm the code in 96 101 Confirm user pass code In 96 102 User lock functionality define the actions that you want to prevent To close the user lock enter an invalid pass code into 96 02 Pass code activate 96 08 Control board boot or cycle the power With the lock closed parameters 96 100 96 102 are hidden To reopen the lock enter your pa...

Page 110: ...110 Program features ACS380 FW book Page 110 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 111: ...ummary of parameter groups Parameter listing Differences in the default values between 50 Hz and 60 Hz supply frequency settings ACS380 FW book Page 111 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 112: ...bit They are shown on the same row as the parameter range or for each selection 16 bit fieldbus equivalent The scaling between the value shown on the panel and the integer used in fieldbus communication when the user selects a 16 bit value in parameter group 52 FBA A data in or 53 FBA A data out A dash indicates that the user cannot access the parameter in 16 bit format 32 bit fieldbus equivalent ...

Page 113: ... potentiometer settings 177 23 Speed reference ramp Speed reference ramp settings programming of the acceleration and deceleration rates for the drive 190 24 Speed reference conditioning Speed error calculation speed error window control configuration speed error step 194 25 Speed control Speed controller settings 195 26 Torque reference chain Settings for the torque reference chain 199 28 Frequen...

Page 114: ...nfiguration of external PID 320 76 Application features Application parameters for e g Limit to limit control configuration 322 90 Feedback selection Motor and load feedback configuration 327 91 Encoder adapter settings Configuration of encoder interface modules 328 92 Encoder 1 configuration Settings for encoder 1 329 95 HW configuration Various hardware related settings 329 96 System Language se...

Page 115: ...ter time motor speed 30000 00 30000 00 rpm Estimated motor speed See par 46 01 01 03 Motor speed Actual speed in percent of the motor synchronous speed The filter time constant can be adjusted by parameter 46 11 Filter time motor speed 1000 00 1000 00 Motor speed See par 46 01 01 04 Encoder 1 speed filtered Measured motor speed from Encoder 1 The filter time constant can be adjusted by parameter 4...

Page 116: ... mechanical power at motor shaft in kW or hp The unit is selected by parameter 96 16 Unit selection The filter time constant can be adjusted by parameter 46 14 Filter time power 32768 00 32767 00 kW or hp Motor shaft power See par 46 04 01 18 Inverter GWh counter Amount of energy that has passed through the drive in either direction in full gigawatt hours The minimum value is zero 0 65535 GWh Ener...

Page 117: ...is again up and running 0 00 1000000 00 kWh Energy 1 1 kWh 01 53 Previous day kWh Previous day energy consumption The value is set to the value before the power cycle when the drive is again up and running 0 00 1000000 00 kWh Energy 1 1 kWh 01 54 Cumulative inverter energy Amount of energy that has passed through the drive in either direction in full kilowatt hours The minimum value is zero 200000...

Page 118: ...cy 01 06 Output frequency 0 00 500 00 Hz 1 1 Hz 01 64 Abs motor torque Absolute value of the motor torque 01 10 Motor torque 0 0 1600 0 1 1 01 65 Abs output power Absolute value of the output power 01 14 Output power 0 00 32767 00 kW 1 1 kW 01 66 Abs output power mot nom Absolute value of the output power of motor nominal 01 15 Output power of motor nom 0 00 300 00 1 1 01 67 Abs output power drive...

Page 119: ... 100000 00 rpm Hz or Integrated control panel reference 1 10 03 18 Integrated Panel ref remote Remote mode reference given from the integrated control panel 0 100000 00 100000 00 rpm Hz or Integrated control panel reference 1 10 04 04 Warnings and faults Information on warnings and faults that occurred last For explanations of individual warning and fault codes see chapter Fault tracing All parame...

Page 120: ...ime counter Drive on time counter The counter runs when the drive is powered 0 65535 d On time counter number of days 1 1 d 05 02 Run time counter Motor run time counter The counter runs when the inverter modulates 0 65535 d Motor run time counter 1 1 d 05 03 Hours run Corresponding parameter to 05 02 Run time counter in hours that is 24 05 02 value fractional part of a day 0 0 429496729 5 h Hours...

Page 121: ...tage at fault 10 1 V No Name Value Description Default FbEq 16 Bit Name Value 0 Any warning or fault Yes Drive has generated a warning or tripped on a fault 1 Any warning Yes Drive has generated a warning 2 Any fault Yes Drive has tripped on a fault 3 Reserved 4 Overcurrent fault Yes Drive has tripped on fault 2310 Overcurrent 5 Reserved 6 DC overvoltage Yes Drive has tripped on fault 3210 DC link...

Page 122: ...tatus at fault 1 1 05 87 Inverter temperature at fault Displays the inverter temperature 05 11 at which fault occurred 40 160 C Inverter temperature at fault 1 1 C 05 88 Reference used at fault Displays the reference used 28 01 26 73 23 01 at which fault occurred The type of the reference depends on the selected operation mode 19 01 500 00 500 00 Hz 1600 0 1600 0 30000 00 30000 00 rpm Reference us...

Page 123: ...s parameter is read only Note With the fieldbus control the parameter value is not same as the value that it receives from the PLC For the correct value see parameter 50 12 FBA A debug mode 0000h 0000h FFFFh Main control word 1 1 No Name Value Description Default FbEq 16 Bit Name 0 Off1 control 1 Off2 control 2 Off3 control 3 Run 4 Ramp out zero 5 Ramp hold 6 Ramp in zero 7 Reset 8 Inching 1 9 Inc...

Page 124: ...e 489 This parameter is read only Note With the fieldbus control the parameter value is not same as the value that it receives from the PLC For the correct value see parameter 50 12 FBA A debug mode 0000h 0000h FFFFh Main status word 1 1 No Name Value Description Default FbEq 16 Bit Name 0 Ready to switch ON 1 Ready run 2 Ready ref 3 Tripped 4 Off 2 inactive 5 Off 3 inactive 6 Switch on inhibited ...

Page 125: ...local control 9 Network control 1 Drive is in Network control see page 14 10 Ext1 active 1 Control location EXT1 active 11 Ext2 active 1 Control location EXT2 active 12 Reserved 13 Start request 1 Start requested 0 When Enable to rotate signal see par 20 22 is 0 rotating of the motor is disabled 14 15 Reserved Bit Name Description 0 Identification run done 1 Motor identification ID run has been pe...

Page 126: ...nged 1 Control location has changed 2 SSW inhibit 1 Control program is keeping itself in inhibited state 3 Fault reset 1 A fault has been reset 4 Lost start enable 1 Start enable signal missing 5 Lost run enable 1 Run enable signal missing 6 Reserved 7 STO 1 Safe torque off function active 8 Current calibration ended 1 Current calibration routine has finished 9 ID run ended 1 Motor identification ...

Page 127: ...control 5 Encoder 1 feedback Encoder 1 feedback used for motor control 6 Encoder 2 feedback Encoder 2 feedback used for motor control 7 Any constant speed request 1 A constant speed or frequency has been selected see par 06 20 below 8 Follower speed correction min lim Minimum limit of speed correction is reached by speed controlled follower application 9 Follower speed correction max lim Maximum l...

Page 128: ...True 1 1 Other bit Source selection see Terms and abbreviations 06 33 MSW bit 14 selection Selects a binary source whose status is transmitted as bit 14 User bit 3 of 06 11 Main status word False False 0 0 True 1 1 Other bit Source selection see Terms and abbreviations 07 07 System info Drive hardware and firmware information All parameters in this group are read only 07 03 Drive rating id Type of...

Page 129: ... 1 07 35 Drive configuration Plug n play configuration Performs HW initialization and shows the detected module configuration of the drive During the HW initialization if the drive is not able to detect any module the value is set to 1 Base unit For more information see section Automatic drive configuration for fieldbus control on page 491 0x0000 0x0000 oxffff Drive configuration 1 1 No Name Value...

Page 130: ...9 Reserved 10 Joystick reference check 1 Reference is greater than 10 of the minimum or maximum scaled value of the used joystick reference and the joystick zero position input is active 11 Joystick zero position 1 Drive does not accept a start command because of a wrong state of the joystick zero position input 12 Brake control selected 1 Mechanical brake control is selected 13 Torque prove ok 1 ...

Page 131: ... delays 0000h 0000h FFFFh Delayed status of digital inputs 1 1 No Name Value Description Default FbEq 16 Bit Name Description 0 Reserved 1 Speed match 1 D105 Speed match page 413 2 Reserved 3 Reserved 4 Stops limits IO error 1 D108 Stop limits I O error page 413 5 Reserved 6 Torque prove 1 D100 Torque prove page 412 7 Brake slip 1 D101 Brake slip page 413 8 Brake safe closure 1 D102 Brake safe clo...

Page 132: ...ta 1 1 Force DI2 to value of bit 1 of parameter 10 04 DI forced data 2 1 Force DI3 to value of bit 2 of parameter 10 04 DI forced data 3 1 Force DI4 to value of bit 3 of parameter 10 04 DI forced data 4 1 Force DI5 to value of bit 4 of parameter 10 04 DI forced data 5 1 Force DI6 to value of bit 5 of parameter 10 04 DI forced data 6 15 Reserved Bit Value 0 Force the value of this bit to D1 if so d...

Page 133: ... Drive status word 1 4 Started Bit 5 of 06 16 Drive status word 1 5 Magnetized Bit 1 of 06 17 Drive status word 2 6 Running Bit 6 of 06 16 Drive status word 1 7 Ready ref Bit 2 of 06 11 Main status word 8 At setpoint Bit 8 of 06 11 Main status word 9 Reverse Bit 2 of 06 19 Speed control status word 10 Zero speed Bit 0 of 06 19 Speed control status word 11 Above limit Bit 10 of 06 17 Drive status w...

Page 134: ... functions status 31 Reserved Bit 5 of 34 01 Timed functions status 32 Supervision 1 Bit 0 of 32 01 Supervision status 33 Supervision 2 Bit 1 of 32 01 Supervision status 34 Supervision 3 Bit 2 of 32 01 Supervision status 35 Start delay Bit 13 of 06 17 Drive status word 2 39 RO DIO control word bit0 Bit 0 of 10 99 RO DIO control word 40 RO DIO control word bit1 Bit 1 of 10 99 RO DIO control word 41...

Page 135: ...f this word 0000h 0000h FFFFh RO control word 1 1 10 101 RO1 toggle counter Displays the number of times relay output RO1 has changed states 0 4294967000 State change count 1 1 11 11 Standard DIO FI FO Configuration of the digital inputs outputs DIO for use as digital inputs 11 02 DIO delayed status Displays the delayed status of digital input outputs DIO2 and DIO1 This word is updated only after ...

Page 136: ...l to be connected to digital input output DIO1 when it is configured to digital output by parameter 11 05 Not energized Not energized Output is not energized 0 Energized Output is energized 1 Ready run Bit 1 of 06 11 Main status word 2 Enabled Bit 0 of 06 16 Drive status word 1 4 Started Bit 5 of 06 16 Drive status word 1 5 Magnetized Bit 1 of 06 17 Drive status word 2 6 Running Bit 6 of 06 16 Dri...

Page 137: ... 10 99 RO DIO control word 40 RO DIO control word bit1 Bit 1 of 10 99 RO DIO control word 41 RO DIO control word bit2 Bit 2 of 10 99 RO DIO control word 42 User load curve Bit 3 Outside load limit of 37 01 ULC output status word see page 255 61 RO DIO control word Maps to corresponding bit in parameter 10 99 RO DIO control word For example Bit 0 of 10 99 RO DIO control word controls RO1 Bit 1 of 1...

Page 138: ...n Selects the type of digital input DI3 normal digital input or frequency input Digital input Digital input Digital input See parameter 11 42 for more information 0 Frequency input Frequency input 1 11 17 DI4 configuration Selects the type of digital input DI4 normal digital input or frequency input Digital input Digital input 0 Frequency input Frequency input 1 11 38 Freq in 1 actual value Displa...

Page 139: ...equency defined by parameter 11 43 Freq in 1 max See parameter 11 42 Freq in 1 min 1500 000 32768 000 32767 000 Value corresponding to maximum of frequency input 1 1 1 11 46 Freq in 2 actual value Displays the value of frequency input 2 before scaling See parameter 11 50 Freq in 2 min This parameter is read only 0 16000 Hz Unscaled value of frequency input 2 1 1 Hz 11 47 Freq in 2 scaled Displays ...

Page 140: ...01 Used speed reference 12 Torque ref used 26 02 Torque reference used 13 Freq ref used 28 02 Frequency ref ramp output 14 Process PID out 40 04 Process PID deviation actual 16 Other Source selection see Terms and abbreviations 11 58 Freq out 1 src min Defines the real value of the signal selected by parameter 11 55 Freq out 1 source and shown by parameter 11 54 Freq out 1 actual value that corres...

Page 141: ...uency output 2 1 1 Hz 11 69 Freq out 2 at src max Defines the real value that corresponds to the maximum frequency output 2 value defined by parameter Freq out 2 max 16000 Hz 0 16000 Hz Maximum value of frequency output 2 1 1 Hz 12 12 Standard AI Configuration of standard analog inputs 12 02 AI force selection The true readings of the analog inputs can be overridden for e g testing purposes A forc...

Page 142: ...it is safe to continue operation in case of a communication break 4 12 04 AI supervision selection Specifies the analog input limits to be supervised See parameter 12 03 AI supervision function 0000h 0000h FFFFh Activation of analog input supervision 1 1 12 11 AI1 actual value Displays the value of analog input AI1 in mA or V depending on whether the input is set to current or voltage by a hardwar...

Page 143: ...t the value actually sent to the drive when the analog signal from plant is wound to its minimum setting 4 000 mA or 0 000 V 0 000 20 000 mA or 0 000 10 00 V Minimum value of AI1 1000 1 mA or V 12 18 AI1 max Defines the maximum site value for analog input AI1 Set the value actually sent to the drive when the analog signal from plant is wound to its maximum setting 20 000 mA or 10 00 V 0 000 20 000...

Page 144: ... 0 000 10 000 V Value of analog input AI2 1000 1 mA or V 12 22 AI2 scaled value Displays the value of analog input AI2 after scaling See parameters 12 29 AI2 scaled at AI2 min and 12 101 AI1 percent value This parameter is read only 32768 000 32767 000 Scaled value of analog input AI2 1 1 12 23 AI2 forced value Forced value that can be used instead of the true reading of the input See parameter 12...

Page 145: ...I2 min Defines the real value that corresponds to the minimum analog input AI2 value defined by parameter 12 27 AI2 min Changing the polarity settings of 12 29 and 12 101 can effectively invert the analog input 0 000 32768 000 32767 000 Real value corresponding to minimum AI2 value 1 1 12 30 AI2 scaled at AI2 max Defines the real value that corresponds to the maximum analog input AI2 value defined...

Page 146: ...torque 6 DC voltage 01 11 DC voltage 7 Output power 01 14 Output power 8 Speed ref ramp in 23 01 Speed ref ramp input 10 Speed ref ramp out 23 02 Speed ref ramp output 11 Speed ref used 24 01 Used speed reference 12 Freq ref used 28 02 Frequency ref ramp output 14 Process PID out 40 01 Process PID output actual 16 Temp sensor 1 excitation The output is used to feed an excitation current to the tem...

Page 147: ...drive control unit see the drive hardware manual See the default control connections for the macro in use in chapter Control macros Control board reboot either by cycling the power or through parameter 96 08 Control board boot is required to validate any changes in the hardware settings mA V Volts 0 mA Milliamperes 1 13 16 AO1 filter time Defines the filtering time constant for analog output AO1 0...

Page 148: ...ximum value of the signal selected by parameter 13 12 AO1 source that corresponds to the maximum required AO1 output value defined by parameter 13 20 AO1 out at AO1 src max See parameter 13 17 AO1 source min 50 0 32768 0 32767 0 Real signal value corresponding to maximum AO1 output value 1 1 13 19 AO1 out at AO1 src min Defines the minimum output value for analog output AO1 See also drawing at par...

Page 149: ... to the type it has detected value of parameter 15 02 Detected extension module otherwise warning A7AB Extension I O configuration failure is generated and you have to set the value of this parameter manually None None Inactive 0 BREL External relay option BREL 01 5 BAPO 01 Auxiliary power extension module option BAPO 01 6 BTAC 02 BTAC 02 pulse encoder interface module option BTAC 02 7 15 02 Detec...

Page 150: ...7 Drive status word 2 6 Running Bit 6 of 06 16 Drive status word 1 7 Ready ref Bit 2 of 06 11 Main status word 8 At setpoint Bit 8 of 06 11 Main status word 9 Reverse Bit 2 of 06 19 Speed control status word 10 Zero speed Bit 0 of 06 19 Speed control status word 11 Above limit Bit 10 of 06 17 Drive status word 2 12 Warning Bit 7 of 06 11 Main status word 13 Fault Bit 3 of 06 11 Main status word 14...

Page 151: ...ction 3 Bit 2 of 34 01 Timed functions status 29 Supervision 1 Bit 0 of 32 01 Supervision status 33 Supervision 2 Bit 1 of 32 01 Supervision status 34 Supervision 3 Bit 2 of 32 01 Supervision status 35 Start delay 39 RO DIO control word bit0 Bit 0 of 10 99 RO DIO control word 40 RO DIO control word bit1 Bit 1 of 10 99 RO DIO control word 41 RO DIO control word bit2 Bit 2 of 10 99 RO DIO control wo...

Page 152: ...lay tOff 15 12 RO3 OFF delay 0 0 3000 0 s Activation delay for RO5 1 1 s 15 12 RO3 OFF delay Defines the deactivation delay for relay output RO5 See parameter 15 11 RO3 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for RO3 1 1 s 15 13 RO4 source Selects a drive signal to be connected to relay output RO4 Not energized See parameter 15 07 RO2 source for the available selections 15 14 RO4 ON delay D...

Page 153: ...utput RO5 See parameter 15 17 RO3 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for RO5 1 1 s 19 19 Operation mode Selection of local and external control location sources and operating modes See section Operating modes and motor control modes in chapter Program features 19 01 Actual operation mode Displays the operating mode currently used See parameters 19 11 19 14 This parameter is read only Z...

Page 154: ...2 Timed function 1 Bit 0 of 34 01 Timed functions status 19 Timed function 2 Bit 1 of 34 01 Timed functions status 20 Timed function 3 Bit 2 of 34 01 Timed functions status 21 Supervision 1 Bit 0 of 32 01 Supervision status 25 Supervision 2 Bit 1 of 32 01 Supervision status 26 Supervision 3 Bit 2 of 32 01 Supervision status 27 Supervision 4 Bit 3 of 32 01 Supervision status 28 Supervision 5 Bit 4 ...

Page 155: ...mode Speed 19 16 Local control mode Selects the operating mode for local control in vector motor control mode Speed Speed Speed control The torque reference used is 25 01 Torque reference speed control output of the speed reference chain 0 Torque Torque control The torque reference used is 26 74 Torque ref ramp out output of the torque reference chain 1 19 17 Local control disable Enables disables...

Page 156: ... by parameters 20 03 Ext1 in1 source and 20 04 Ext1 in2 source The state transitions of the source bits are interpreted as follows Notes Parameter 20 02 Ext1 start trigger type has no effect with this setting When source 2 is 0 the Start and Stop keys on the control panel are disabled 4 No Name Value Description Default FbEq 16 State of source 1 20 03 Command 0 1 20 02 Edge 1 20 02 Level Start 0 S...

Page 157: ...ter A Note The start signal is always level triggered with this setting regardless of parameter 20 02 Ext1 start trigger type 12 Embedded fieldbus The start and stop commands are taken from the embedded fieldbus interface Note The start signal is always level triggered with this setting regardless of parameter 20 02 Ext1 start trigger type 14 Integrated Panel Start stop and direction commands from...

Page 158: ...upervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations 20 04 Ext1 in2 source Selects source 2 for parameter 20 01 Ext1 commands For the available selections see parameter 20 03 Ext1 in1 source DI2 20 05 Ext1 in3 source Selects source 3 for parameter 20 01 Ext1 commands For the available selections see parameter 20 03 Ext1 in1 source Always off 20 0...

Page 159: ...xt1 in2 source The state transitions of the source bits are interpreted as follows Notes Parameter 20 07 Ext2 start trigger type has no effect with this setting When source 2 is 0 the Start and Stop keys on the control panel are disabled 4 No Name Value Description Default FbEq 16 State of source 1 20 08 State of source 2 20 09 Command 0 Any Stop 0 1 20 07 Edge 1 20 07 Level 0 Start forward 1 Star...

Page 160: ...ote The start signal is always level triggered with this setting regardless of parameter 20 02 Ext1 start trigger type 12 Embedded fieldbus Start stop and direction commands through embedded fieldbus protocol when EXT1 is active Note The start signal is always level triggered with this setting regardless of parameter 20 02 Ext1 start trigger type 14 Integrated Panel Start stop and direction comman...

Page 161: ... running the drive will stop according to the setting of parameter 20 11 Run enable stop mode 1 Run enable signal on Note This parameter cannot be changed while the drive is running See also parameter 20 19 Enable start signal Selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 0...

Page 162: ... 5 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 11 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 12 Timed function 1 Bit 0 of 34 01 Timed functions status 18 Timed function 2 Bit 1 of 34 01 Timed functions status 19 Timed function 3 Bit 2 of 34 01 Timed functions status 20 Supervision 1 Bit 0 of 32 01 Supervision status 24 Supervision 2 Bit 1 of 32 01 Supervision s...

Page 163: ...ternal reference Negative reference values are replaced by zero Positive reference values are used as is 1 Reverse Motor rotates reverse regardless of the sign of the external reference Negative reference values are replaced by zero Positive reference values are multiplied by 1 2 No Name Value Description Default FbEq 16 Direction command Forward Direction command Reverse Direction command not def...

Page 164: ... Bit 1 of 32 01 Supervision status 25 Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations 20 25 Jog enable Selects the source for a jog enable signal The sources for jogging activation signals ...

Page 165: ... was activated first has priority This parameter cannot be changed while the drive is running Not selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DIO1 Digital input output DIO1 11 02 DIO delaye...

Page 166: ...gital input output DIO1 11 02 DIO delayed status bit 0 11 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 12 Other bit Source selection see Terms and abbreviations on page 112 20 211 Fast stop mode Selects the mode of the Fast stop function Ramp Ramp The drive decelerates to zero speed according to a defined ramp time The mechanical brake closes when the drive reaches the brake close...

Page 167: ...the source for activating the joystick zero position input 0 Joystick is not at zero position 1 Joystick is at zero position For more information see section Start stop interlocking on page 543 Not selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 D...

Page 168: ...ription Default FbEq 16 Bit Name Description 0 Start forward 1 Start command in the forward direction 1 Start reverse 1 Start command in the reverse direction 2 Fault reset 1 Activate a fault reset 3 Step reference mode 1 Enable the Step reference mode 4 Step reference select 2 1 Enable step reference selection pointer 2 5 Step reference select 3 1 Enable step reference selection pointer 3 6 Step ...

Page 169: ...cted if constant pre magnetizing time is required e g if the motor start must be synchronized with the release of a mechanical brake This setting also guarantees the highest possible break away torque when the pre magnetizing time is set long enough WARNING The drive will start after the set magnetizing time has passed even if motor magnetization is not completed In applications where a full break...

Page 170: ... Ramp Stop along the active deceleration ramp See parameter group 23 Speed reference ramp or 28 Frequency reference chain 1 Torque limit Stop according to torque limits parameters 30 19 and 30 20 This mode is only possible in vector motor control mode 2 21 04 Emergency stop mode Selects the way the motor is stopped when an emergency stop command is received The source of the emergency stop signal ...

Page 171: ...changed while the drive is running Inactive true Active false 0 0 Inactive true 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 3 DI2 Digital input DI2 10 02 DI delayed status bit 1 4 DI3 Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DIO1 Digital input DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input DIO2 11 02 DIO delayed ...

Page 172: ... ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit the zero speed delay function activates During the delay the function keeps the speed controller live the inverter modulates motor is magnetized and the drive is ready for a quick restart Zero speed delay can be used e g with the jogging function 0 30000 ms Zero speed delay 1 1 ms No Name Value Description Defa...

Page 173: ...nce 30 0 0 0 100 0 DC hold current 1 1 21 11 Post magnetization time Defines the length of time for which post magnetization is active after stopping the motor The magnetization current is defined by parameter 21 10 DC current reference See parameter 21 08 DC current control 0 s 0 3000 s Post magnetization time 1 1 s 21 13 Autophasing mode Selects the way autophasing is performed See section Autop...

Page 174: ...yed status bit 0 14 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 15 Other bit Source selection see Terms and abbreviations 21 15 Pre heating time delay Time delay before pre heating starts after the drive is stopped 60 s 10 3000 s Pre heating time delay 1 1 s 21 16 Pre heating current Defines the DC current used to heat the motor The value is in percent of the nominal motor curren...

Page 175: ...ating motor This is useful for flying starts if the motor is already rotating the drive will start smoothly at the current frequency Note Cannot be used in multimotor systems 2 Torque boost Torque boost is applied at start ending when output frequency exceeds 40 of nominal frequency or when output frequency is equal to reference 3 Automatic boost If the Flystart routine does not detect rotating mo...

Page 176: ...the current is applied 10 0 2 0 100 0 1 1 21 26 Torque boost current Defines the maximum supplied current to motor during Torque boost starting mode Parameter value is in percent of the motor nominal current Nominal value of the parameter is 100 0 Torque boost starting mode can be used only when motor control mode is Scalar Torque boost is only applied at start ending when output frequency exceeds...

Page 177: ...n this speed region the speed compensated stop is not attempted and the drive stops as it would using the ramp option 10 0 100 Speed threshold as a percent of the motor nominal speed 1 1 21 34 Force auto restart Forces automatic restart The parameter is applicable only if parameter 95 04 Control board supply is set to External 24V Disable Disable Force auto restart disabled Parameter 21 18 Auto re...

Page 178: ...nds on the selected macro See Control macros on page 31 Integrated panel ref saved Zero None 0 AI1 scaled 12 12 AI1 scaled value 1 AI2 scaled 12 22 AI2 scaled value 2 FB A ref1 03 05 FB A reference 1 4 FB A ref2 03 06 FB A reference 2 5 EFB ref1 03 09 EFB reference 1 8 EFB ref2 03 10 EFB reference 2 9 Motor potentiometer 22 80 Motor potentiometer ref act output of the motor potentiometer 15 No Nam...

Page 179: ... as a frequency input 22 MotPot Crane Output of the crane motor potentiometer See 22 230 Crane motpot ref act 31 Other Source selection see Terms and abbreviations 22 12 Ext1 speed ref2 Selects Ext1 speed reference source 2 For the diagram of reference source selection see parameter 22 11 Ext1 speed ref1 Zero Zero None 0 AI1 scaled 12 12 AI1 scaled value 1 AI2 scaled 12 22 AI2 scaled value 2 FB A ...

Page 180: ...ce sources selected by parameters 22 11 Ext1 speed ref1 and 22 12 Ext1 speed ref2 See diagram at 22 11 Ext1 speed ref1 Ref1 Ref1 Signal selected by 22 11 Ext1 speed ref1 is used as speed reference 1 as such no function applied 0 Add ref1 ref2 The sum of the reference sources is used as speed reference 1 1 Sub ref1 ref2 The subtraction 22 11 Ext1 speed ref1 22 12 Ext1 speed ref2 of the reference so...

Page 181: ...ed by the control system for the location where the control returns is used as the reference 18 Control panel ref copied Panel reference 03 01 Panel reference see page 118 for the previous control location is used as the reference when the control location changes if the references for the two locations are of the same type eg frequency speed torque PID otherwise the actual signal is used as the n...

Page 182: ... is considered or not when applying a constant speed 0b0001 0b0000 ob1111 Constant speed configuration word 1 1 No Name Value Description Default FbEq 16 Bit Name Information 0 Constantspeed mode 1 Packed 7 constant speeds are selectable using the three sources defined by parameters 22 22 22 23 and 22 24 0 Separate Constant speeds 1 2 and 3 are separately activated by the sources defined by parame...

Page 183: ...DIO delayed status bit 0 11 Timed function 1 Bit 0 of 34 01 Timed functions status 18 Timed function 2 Bit 1 of 34 01 Timed functions status 19 Timed function 3 Bit 2 of 34 01 Timed functions status 20 Supervision 1 Bit 0 of 32 01 Supervision status 24 Supervision 2 Bit 1 of 32 01 Supervision status 25 Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision stat...

Page 184: ...eed sel1 For the selections see parameter 22 22 Constant speed sel1 Always off 22 26 Constant speed 1 Defines constant speed 1 the speed the motor will turn when constant speed 1 is selected 300 00 rpm 30000 00 30000 00 rpm Constant speed 1 See par 46 01 22 27 Constant speed 2 Defines constant speed 2 600 00 rpm 30000 00 30000 00 rpm Constant speed 2 See par 46 01 22 28 Constant speed 3 Defines co...

Page 185: ...22 53 Critical speed 1 high 0 00 rpm 30000 00 30000 00 rpm Low limit for critical speed 1 See par 46 01 22 53 Critical speed 1 high Defines the high limit for critical speed range 1 Note This value must be greater than or equal to the value of 22 52 0 00 rpm 30000 00 30000 00 rpm High limit for critical speed 1 See par 46 01 22 54 Critical speed 2 low Defines the low limit for critical speed range...

Page 186: ... potentiometer follows that reference After the source of reference returns to the motor potentiometer its value can again be changed by the up and down sources defined by 22 73 and 22 74 3 22 72 Motor potentiometer initial value Defines an initial value starting point for the motor potentiometer See the selections of parameter 22 71 0 00 32768 00 32767 00 Initial value for motor potentiometer 1 1...

Page 187: ...e Defines the minimum value of the motor potentiometer Note If vector control mode is used the value of this parameter must be changed 50 00 32768 00 32767 00 Motor potentiometer minimum 1 1 22 77 Motor potentiometer max value Defines the maximum value of the motor potentiometer Note If vector control mode is used the value of this parameter must be changed 50 00 32768 00 32767 00 Motor potentiome...

Page 188: ...tus bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 0 11 Timed function 1 Bit 0 of 34 01 Timed functions status 18 Timed function 2 Bit 1 of 34 01 Timed ...

Page 189: ... 22 224 Crane motpot min speed Defines an initial value starting point for the motor potentiometer at start See section Crane motor potentiometer on page 557 0 00 0 00 30000 Minimum speed 1 1 22 225 Crane motpot sw Crane motor potentiometer status word 0000h 0000h FFFFh Status word 1 1 22 226 Crane motpot min value Defines the minimum value of the Crane motor potentiometer 50 00 30000 00 30000 00 ...

Page 190: ...ects the source that switches between the two sets of acceleration deceleration ramp times defined by parameters 23 12 23 15 0 Acceleration time 1 and deceleration time 1 are active 1 Acceleration time 2 and deceleration time 2 are active DIO1 Acc Dec time 1 0 0 Acc Dec time 2 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digita...

Page 191: ...oltage If there is any doubt about the deceleration time being too short ensure that DC overvoltage control is on parameter 30 30 Overvoltage control Note If a short deceleration time is needed for a high inertia application the drive should be equipped with braking equipment such as a brake chopper and brake resistor 3 000 s 0 000 1800 000 s Deceleration time 1 10 1 s 23 14 Acceleration time 2 De...

Page 192: ... allows for a constantly variable ramp rate to be generated instead of just the standard two ramps normally available If the update interval of the signal from an external control system and the variable slope rate 23 32 Variable slope rate are equal speed reference 23 02 Speed ref ramp output is a straight line This function is only active in remote control Off Off Variable slope disabled 0 On Va...

Page 193: ... acceleration and deceleration 10 1 s 23 33 Shape time 2 Defines the shape of the acceleration and deceleration ramps used with the set 2 See parameter 23 32 Shape time 1 0 000 s 0 100 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s No Name Value Description Default FbEq 16 S curve ramp 23 32 0 s Linear ramp 23 32 0 s Linear ramp 23 32 0 s S curve ramp 23 32 0 s Spee...

Page 194: ...hain diagram on page 498 This parameter is read only 30000 00 30000 00 rpm Speed reference used for speed error calculation See par 46 01 24 02 Used speed feedback Displays the speed feedback used for speed error calculation See the control chain diagram on page 498 This parameter is read only 30000 00 30000 00 rpm Speed feedback used for speed error calculation See par 46 01 24 03 Speed error fil...

Page 195: ...torque controller See the control chain diagram on page 502 This parameter is read only 1600 0 1600 0 Limited speed controller output torque See par 46 03 25 02 Speed proportional gain Defines the proportional gain Kp of the speed controller Too high a gain may cause speed oscillation The figure below shows the speed controller output after an error step when the error remains constant 10 00 If ga...

Page 196: ...ro disables the I part of the controller This is useful to do when tuning the proportional gain adjust the proportional gain first then return the integration time Anti windup the integrator just integrates up to 100 stops the integrator if the controller output is limited See 06 05 Limit word1 The figure below shows the speed controller output after an error step when the error remains constant 2...

Page 197: ...must be filtered with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant 0 000 s 0 000 10 000 s Derivation time for speed controller 1000 1 s 25 05 Derivation filter time Defines the derivation filter time constant See parameter 25 04 Speed derivation time 8 ms 0 10000 ms Derivation filter time constant...

Page 198: ...ration compensation 0 00 s 0 00 1000 00 s Acceleration compensation derivation time 10 1 s 25 07 Acc comp filter time Defines the acceleration or deceleration compensation filter time constant See parameters 25 04 Speed derivation time and 25 06 Acc comp derivation time 8 0 ms 0 0 1000 0 ms Acceleration deceleration compensation filter time 1 1 ms 25 15 Proportional gain em stop Defines the propor...

Page 199: ...ue controller in percent This reference is then acted upon by various final limiters like power torque load etc See the control chain diagrams on pages 503 and 504 This parameter is read only 1600 0 1600 0 Torque reference for torque control See par 46 03 26 02 Torque reference used Displays the final torque reference in percent of motor nominal torque given to the torque controller and comes afte...

Page 200: ...reference 2 see page 119 9 Motor potentiometer 22 80 Motor potentiometer ref act output of the motor potentiometer 15 PID 40 01 Process PID output actual output of the process PID controller 16 Frequency input 11 38 Freq in 1 actual value when DI3 or DI4 is used as a frequency input 17 Control panel ref saved Panel reference 03 01 Panel reference see page 118 saved by the control system for the lo...

Page 201: ...nction applied 0 Add ref1 ref2 The sum of the reference sources is used as torque reference 1 1 Sub ref1 ref2 The subtraction 26 11 Torque ref1 source 26 12 Torque ref2 source of the reference sources is used as torque reference 1 2 Mul ref1 ref2 The multiplication of the reference sources is used as torque reference 1 3 Min ref1 ref2 The smaller of the reference sources is used as torque referenc...

Page 202: ...ain 1 Other Source selection see Terms and abbreviations 26 22 Torque sel speed in Selects the source for 25 01 Torque reference speed control Torque ref torq ctrl Not selected None 0 Torque ref speed ctrl Torque reference from the speed chain 1 Other Source selection see Terms and abbreviations 26 70 Torque reference act 1 Displays the value of torque reference source 1 selected by parameter 26 1...

Page 203: ...sh control page 70 10 0 0 0 10000 0 Rush controller gain 0 0 disabled 1 1 26 82 Rush control integration time Rush controller integration time term 2 0 s 0 0 10 0 s Rush controller integration time 0 0 disabled 1 1 s 28 28 Frequency reference chain Settings for the frequency reference chain See the control chain diagrams on pages 503 and 504 28 01 Frequency ref ramp input Displays the used frequen...

Page 204: ... chapter Control macros on page 31 Integrated panel ref saved Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 142 1 AI2 scaled 12 22 AI2 scaled value see page 144 2 FB A ref1 03 05 FB A reference 1 see page 119 4 FB A ref2 03 06 FB A reference 2 see page 119 5 EFB ref1 03 09 EFB reference 1 see page 119 8 EFB ref2 03 10 EFB reference 2 see page 119 9 Motor potentiometer 22 80 Motor potentio...

Page 205: ...Pot Crane Output of the crane motor potentiometer See 22 230 31 Other Source selection see Terms and abbreviations 28 12 Ext1 frequency ref2 Selects Ext1 frequency reference source 2 For the diagram of reference source selection see parameter 28 11 Ext1 frequency ref1 Zero Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 142 1 AI2 scaled 12 22 AI2 scaled value see page 144 2 FB A ref1 03 05 ...

Page 206: ...ed by parameters 28 11 Ext1 frequency ref1 and 28 12 Ext1 frequency ref2 See diagram at 28 11 Ext1 frequency ref1 Ref1 Ref1 Signal selected by 28 11 Ext1 frequency ref1 is used as frequency reference 1 as such no function applied 0 Add ref1 ref2 The sum of the reference sources is used as frequency reference 1 1 Sub ref1 ref2 The subtraction 28 11 Ext1 frequency ref1 28 12 Ext1 frequency ref2 of t...

Page 207: ...eference 03 01 Panel reference see page 118 saved by the control system for the location where the control returns is used as the reference 18 Control panel ref copied Panel reference 03 01 Panel reference see page 118 for the previous control location is used as the reference when the control location changes if the references for the two locations are of the same type eg frequency speed torque P...

Page 208: ...ction signal is considered or not when applying a constant frequency 0b00001 0b0000 0b1111 Constant frequency configuration word 1 1 No Name Value Description Default FbEq 16 Bit Name Information 0 Const freq mode 1 Packed 7 constant frequencies are selectable using the three sources defined by parameters 28 22 28 23 and 28 24 0 Separate Constant frequencies 1 2 and 3 are separately activated by t...

Page 209: ...02 DIO delayed status bit 0 11 Timed function 1 Bit 0 of 34 01 Timed functions status 18 Timed function 2 Bit 1 of 34 01 Timed functions status 19 Timed function 3 Bit 2 of 34 01 Timed functions status 20 Supervision 1 Bit 0 of 32 01 Supervision status 24 Supervision 2 Bit 1 of 32 01 Supervision status 25 Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision s...

Page 210: ...ble at parameter 28 22 Constant frequency sel1 For the selections see parameter 28 22 Constant frequency sel1 Always off 28 26 Constant frequency 1 Defines constant frequency 1 the frequency the motor will turn when constant frequency 1 is selected 5 00 Hz 500 00 500 00 Hz Constant frequency 1 See par 46 02 28 27 Constant frequency 2 Defines constant frequency 2 10 00 Hz 500 00 500 00 Hz Constant ...

Page 211: ... par 46 02 28 54 Critical frequency 2 low Defines the low limit for critical frequency 2 Note This value must be less than or equal to the value of 28 55 Critical frequency 2 high 0 00 Hz 500 00 500 00 Hz Low limit for critical frequency 2 See par 46 02 28 55 Critical frequency 2 high Defines the high limit for critical frequency 2 Note This value must be greater than or equal to the value of 28 5...

Page 212: ...e Transparent16 or Transparent32 profile Transparent16 or Transparent32 control word bit received through the fieldbus A interface 18 EFB DCU CW bit 10 Only for the DCU profile DCU control word bit 10 received through the embedded fieldbus interface 20 Other bit Source selection see Terms and abbreviations 28 72 Freq acceleration time 1 Defines acceleration time 1 as the time required for the freq...

Page 213: ...2 10 1 s 28 75 Freq deceleration time 2 Defines deceleration time 2 See parameter 28 73 Freq deceleration time 1 60 000 s 0 000 1800 000 s Deceleration time 2 10 1 s 28 76 Freq ramp in zero source Selects a source that forces the frequency reference to zero 0 Force frequency reference to zero 1 Normal operation Inactive Active 0 0 Inactive 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 ...

Page 214: ... acceleration and deceleration 10 1 s 28 83 Shape time 2 Defines the shape of the acceleration and deceleration ramps used with the set 2 See parameter 28 82 Shape time 1 0 000 s 0 000 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s No Name Value Description Default FbEq 16 S curve ramp 28 82 0 s Linear ramp 28 82 0 s Linear ramp 28 82 0 s S curve ramp 28 82 0 s Spee...

Page 215: ...its 30 01 Limit word 1 Displays limit word 1 This parameter is read only 0000h FFFFh Limit word 1 1 1 No Name Value Description Default FbEq 16 Bit Name Description 0 Torq lim 1 Drive torque is being limited by the motor control undervoltage control current control load angle control or pull out control or by the torque limits defined by parameters 1 2 Reserved 3 Torq ref max 1 Torque reference is...

Page 216: ... Load angle With permanent magnet motors and reluctance motors only 1 Load angle limit is active ie the motor cannot produce any more torque 6 Motor pullout With asynchronous motors only Motor pull out limit is active ie the motor cannot produce any more torque 7 Reserved 8 Thermal 1 Input current is being limited by the main circuit thermal limit 9 Max current 1 Maximum output current IMAX is bei...

Page 217: ...ed allowed speed range See parameter 30 11 Minimum speed Note This parameter does not affect the speed acceleration and deceleration ramp times See parameter 46 01 Speed scaling WARNING The absolute value of 30 12 Maximum speed must not be lower than 30 11 Minimum speed WARNING In speed control mode only In frequency control mode use frequency limits 30 13 and 30 14 1500 00 rpm 30000 00 30000 00 r...

Page 218: ...llowed frequency range See 30 13 Minimum frequency Note This parameter does not affect the speed acceleration and deceleration ramp times See parameter 46 02 Frequency scaling WARNING This absolute value of 30 14 Maximum frequency must not be lower than 30 13 Minimum frequency WARNING In frequency control mode only 50 00 Hz 500 00 500 00 Hz Maximum frequency See par 46 02 No Name Value Description...

Page 219: ...ws the use of a selectable analog source such as an analog input Note In addition to the user defined limits torque may be limited for other reasons such as power limitation Refer to the block diagram on page 439 Torque limit set 1 Torque limit set 1 0 minimum torque limit defined by 30 19 and maximum torque limit defined by 30 20 are active 0 Torque limit set 2 1 minimum torque limit selected by ...

Page 220: ...urce Defines the source of the minimum torque limit for the drive in percent of nominal motor torque when the source selected by parameter 30 18 Torq lim sel is 1 or 30 18 is set to Torque limit set 2 See diagram at 30 18 Torq lim sel Note Any positive values received from the selected source are inverted Minimum torque 2 Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 142 1 AI2 scaled 12 2...

Page 221: ...motor power 300 00 600 00 0 00 Maximum generating power 1 1 30 30 Overvoltage control Enables the overvoltage control of the intermediate DC link Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit To prevent the DC voltage from exceeding the limit the overvoltage controller automatically decreases the braking torque Note If the drive is equipped with a ...

Page 222: ...ned by parameters 30 11 Minimum speed and 30 12 Maximum speed The second set has selector parameters for both the minimum 30 37 and maximum 30 38 limits that allows the use of a selectable analog source such as an analog input Not selected Not selected Adjustable speed limits are disabled Minimum speed limit defined by 30 11 Minimum speed and maximum speed limit defined by 30 12 Maximum speed are ...

Page 223: ...ING In vector motor control mode only In scalar motor control mode use frequency limits 30 13 and 30 14 Maximum speed Zero None 0 AI1 scaled 12 12 AI1 scaled value 1 AI2 scaled 12 22 AI2 scaled value 2 Maximum speed 30 12 Maximum speed 12 Other Source selection see Terms and abbreviations 30 203 Deadband forward Defines the dead band area for the positive speed reference when the speed reference i...

Page 224: ...l event 3 Fault The external event generates a fault 0 Warning The external event generates a warning 1 31 07 External event 4 source Defines the source of external event 4 See also parameter 31 08 External event 4 type For the selections see parameter 31 01 External event 1 source Inactive true 31 08 External event 4 type Selects the type of external event 4 Fault The external event generates a f...

Page 225: ...e the function make sure that no dangerous situations can occur The function restarts the drive automatically and continues operation after a fault The bits of this binary number correspond to the following faults 0000h 0000h FFFFh Automatic reset configuration word 1 1 31 13 Selectable fault Defines the fault that can be automatically reset using parameter 31 12 Autoreset selection bit 10 Faults ...

Page 226: ...es an A2B3 Earth leakage warning 1 Fault The drive trips on fault 2330 Earth leakage 2 31 22 STO indication run stop Selects which indications are given when one or both Safe torque off STO signals are switched off or lost The indications also depend on whether the drive is running or stopped when this occurs The tables at each selection below show the indications generated with that particular se...

Page 227: ...Fault FA82 Safe torque off 2 Fault FA82 Safe torque off 2 1 1 Normal operation Inputs Indication running or stopped IN1 IN2 0 0 Warning A5A0 Safe torque off 0 1 Fault FA81 Safe torque off 1 1 0 Fault FA82 Safe torque off 2 1 1 Normal operation Inputs Indication running or stopped IN1 IN2 0 0 Event B5A0 Safe torque off 0 1 Event B5A0 Safe torque off and fault FA81 Safe torque off 1 1 0 Event B5A0 S...

Page 228: ...ion None stall supervision disabled 0 Warning The drive generates an A780 Motor stall warning 1 Fault The drive trips on fault 7121 Motor stall 2 31 25 Stall current limit Stall current limit in percent of the nominal current of the motor See parameter 31 24 Stall function 200 0 0 0 1600 0 Stall current limit 31 26 Stall speed limit Stall speed limit in rpm See parameter 31 24 Stall function 150 0...

Page 229: ...unction only supervises the speed in vector motor control mode The function is not effective in scalar motor control mode Example If the maximum speed is 1420 rpm and speed trip margin is 300 rpm the drive trips at 1720 rpm 500 00 rpm 0 00 10000 00 rpm Overspeed trip margin See par 46 01 No Name Value Description Default FbEq 16 Speed 24 02 Time 30 12 30 11 31 30 Overspeed trip level Overspeed tri...

Page 230: ...1 and Off3 The supervision is based on either observing the time within which the motor stops or comparing the actual and expected deceleration rates If this parameter is set to 0 the maximum stop time is directly set in parameter 31 33 Otherwise 31 32 defines the maximum allowed deviation from the expected deceleration rate which is calculated from parameters 23 11 23 15 Off1 or 23 23 Emergency s...

Page 231: ...t to 1 the corresponding warning can trigger an event If a bit is set to 0 the warning does not appear in the event logger or control panel and the warning can be read only from parameters 09 01 Crane SW1 The bits of this binary number correspond to the following warnings FFFFh 0000h FFFFh Crane warning masking status word 1 1 No Name Value Description Default FbEq 16 Bit Name Description 0 Brake ...

Page 232: ... of the signal falls below its absolute lower limit 3 Abs high Action is taken whenever the absolute value of the signal rises above its absolute upper limit 4 Both Action is taken whenever the signal falls below its low limit or rises above its high limit 5 Abs both Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit ...

Page 233: ... 24 01 Used speed reference 20 Torque ref used 26 02 Torque reference used 21 Freq ref used 28 02 Frequency ref ramp output 22 Inverter temperature 05 11 Inverter temperature 23 Process PID output 40 01 Process PID output actual 24 Process PID feedback 40 02 Process PID feedback actual 25 Process PID setpoint 40 03 Process PID setpoint actual 26 Process PID deviation 40 04 Process PID deviation ac...

Page 234: ...range 7 32 16 Supervision 2 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 2 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervision status No action No action No warning or fault generated 0 Warning Warning A8B0 Signal supervision is generated 1 Fault The drive trips on fault 80B0 Signal...

Page 235: ... range 7 32 26 Supervision 3 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 3 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervision status No action No action No warning or fault generated 0 Warning Warning A8B0 Signal supervision is generated 1 Fault The drive trips on fault 80B0 Signa...

Page 236: ...s range 7 32 36 Supervision 4 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 4 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervision status No action No action No warning or fault generated 0 Warning Warning A8B0 Signal supervision is generated 1 Fault The drive trips on fault 80B0 Sign...

Page 237: ...s range 7 32 46 Supervision 5 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 5 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervision status No action No action No warning or fault generated 0 Warning Warning A8B0 Signal supervision is generated 1 Fault The drive trips on fault 80B0 Sign...

Page 238: ...s range 7 32 56 Supervision 6 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 6 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervision status No action No action No warning or fault generated 0 Warning Warning A8B0 Signal supervision is generated 1 Fault The drive trips on fault 80B0 Sign...

Page 239: ...rkday and holiday 1 1 No Name Value Description Default FbEq 16 Bit Name Description 0 Timed function 1 1 Active 1 Timed function 2 1 Active 2 Timed function 3 1 Active 3 15 Reserved Bit Name Description 0 Timer 1 1 Active 1 Timer 2 1 Active 2 Timer 3 1 Active 3 Timer 4 1 Active 4 Timer 5 1 Active 5 Timer 6 1 Active 6 Timer 7 1 Active 7 Timer 8 1 Active 8 Timer 9 1 Active 9 Timer 10 1 Active 10 Ti...

Page 240: ... FbEq 16 Bit Name Description 0 Monday 1 Monday is an active start day 1 Tuesday 1 Tuesday is an active start day 2 Wednesday 1 Wednesday is an active start day 3 Thursday 1 Thursday is an active start day 4 Friday 1 Friday is an active start day 5 Saturday 1 Saturday is an active start day 6 Sunday 1 Sunday is an active start day 7 Season 1 1 Timer is active in season 1 8 Season 2 1 Timer is acti...

Page 241: ... time See 34 12 Timer 1 start time 00 00 00 34 19 Timer 3 duration See 34 13 Timer 1 duration 00 00 00 34 20 Timer 4 configuration See 34 11 Timer 1 configuration 0000011110 000000 34 21 Timer 4 start time See 34 12 Timer 1 start time 00 00 00 34 22 Timer 4 duration See 34 13 Timer 1 duration 00 00 00 34 23 Timer 5 configuration See 34 11 Timer 1 configuration 0000011110 000000 34 24 Timer 5 start...

Page 242: ...default value is interpreted that the season is not configured If the season start dates are not in increasing order and the value is something else than the default value a season configuration warning is given 01 01 01 01 31 12 Season start date 34 61 Season 2 start date Defines the start date of season 2 See 34 60 Season 1 start date 01 01 34 62 Season 3 start date Defines the start date of sea...

Page 243: ...on day 4 The timer started on an exception day is always stopped at 23 59 59 even if it has duration left 34 79 Exception day 5 See 34 79 Exception day 4 01 01 34 80 Exception day 6 See 34 79 Exception day 4 01 01 34 81 Exception day 7 See 34 79 Exception day 4 01 01 34 82 Exception day 8 See 34 79 Exception day 4 01 01 34 83 Exception day 9 See 34 79 Exception day 4 01 01 34 84 Exception day 10 S...

Page 244: ...functions that is timers that are connected to the timed functions are activated with the boost time function 0b0000 0000h FFFFh Timed functions including the boost timer 1 1 34 111 Boost time activation source Selects the source of boost time activation signal 0 Disabled 1 Enabled Off Off 0 0 No Name Value Description Default FbEq 16 Bit Name Description 0 Timer 1 0 Inactive 1 Active 1 Timer 2 0 ...

Page 245: ...ed temperature Displays the motor temperature as estimated by the internal motor thermal protection model see parameters 35 50 35 55 The unit is selected by parameter 96 16 Unit selection This parameter is read only 60 1000 C Estimated motor temperature 1 1 35 02 Measuredtemperature 1 Displays the temperature received through the source defined by parameter 35 11 Temperature 1 source The unit is s...

Page 246: ...s the resistance of the sensor increases along with its temperature the voltage over the sensor increases The voltage is read by the analog input and converted into degrees 2 1 x Pt100 analog I O Pt100 sensor connected to a standard analog input selected by parameter 35 14 Temperature 1 AI source and an analog output The following settings are required Set the hardware jumper or switch related to ...

Page 247: ...rameter 35 14 Temperature 1 AI source and an analog output The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any change must be validated by a control unit reboot Set the appropriate analog input unit selection parameter in group 12 Standard AI to V volt In parameter group 13 Standard AO set the source selection parameter of the analog o...

Page 248: ... Warning limit for temperature monitoring function 1 1 1 unit 35 14 Temperature 1 AI source Selects the input for parameter 35 11 Temperature 1 source selections 1 x Pt100 analog I O 2 x Pt100 analog I O 3 x Pt100 analog I O and Direct temperature Not selected Not selected None 0 AI1 actual value Analog input AI1 1 AI2 actual value Analog input AI2 2 Other Source selection see Terms and abbreviati...

Page 249: ...log input AI1 on the control unit 1 AI2 actual value Analog input AI2 on the control unit 2 Other Source selection see Terms and abbreviations 35 50 Motor ambient temperature Defines the ambient temperature of the motor for the motor thermal protection model The unit is selected by parameter 96 16 Unit selection The motor thermal protection model estimates the motor temperature on the basis of par...

Page 250: ...value can be used if the motor has an external motor fan to boost the cooling See the motor manufacturer s recommendations See parameter 35 51 Motor load curve 70 25 150 Zero speed load for the motor load curve 1 1 35 53 Break point Defines the motor load curve together with parameters 35 51 Motor load curve and 35 52 Zero speed load Defines the break point frequency of the load curve ie the point...

Page 251: ...al time constant for use with the motor thermal protection model defined as the time to reach 63 of the nominal motor temperature See the motor manufacturer s recommendations 256 s 100 10000 s Motor thermal time constant 1 1 s No Name Value Description Default FbEq 16 Motor nominal temperature rise Temperature Time Ambient temperature 100 63 100 Time Time Motor thermal time Motor current Temperatu...

Page 252: ...and abbreviations 36 02 PVL filter time Peak value logger filtering time See parameter 36 01 PVL signal source 2 00 s 0 00 120 00 s Peak value logger filtering time 100 1 s 36 06 AL2 signal source Selects the signal to be monitored by amplitude logger 2 The signal is sampled at 200 ms intervals The results are displayed by parameters 36 40 36 49 Each parameter represents an amplitude range and sho...

Page 253: ... PVL reset time Shows the time when the peak value logger was last reset 00 00 00 Last reset time of the peak value logger 36 20 AL1 0 to 10 Shows the percentage of samples recorded by amplitude logger 1 that fall between 0 and 10 100 corresponds to the Imax value given in the ratings table in chapter Technical data in the hardware manual 0 00 0 00 100 00 Amplitude logger 1 samples between 0 and 1...

Page 254: ...at fall between 20 and 30 0 00 0 00 100 00 Amplitude logger 2 samples between 20 and 30 1 1 36 43 AL2 30 to 40 Percentage of samples recorded by amplitude logger 2 that fall between 30 and 40 0 00 0 00 100 00 Amplitude logger 2 samples between 30 and 40 1 1 36 44 AL2 40 to 50 Percentage of samples recorded by amplitude logger 2 that fall between 40 and 50 0 00 0 00 100 00 Amplitude logger 2 sample...

Page 255: ...Output power of motor nom 4 Output power of drive nom 01 16 Output power of drive nom 5 Other Source selection see Terms and abbreviations 37 03 ULC overload actions Selects how the drive reacts if the absolute value of the monitored signal stays continuously above the overload curve for longer than the value of 37 41 ULC overload timer Disabled Disabled No warnings or fault generated 0 Warning Th...

Page 256: ...ter 37 42 ULC underload timer 3 37 11 ULC speed table point 1 Defines the first of the five speed points on the X axis of the user load curve The values of the parameters must satisfy 30000 0 rpm 37 11 ULC speed table point 1 37 12 ULC speed table point 2 37 13 ULC speed table point 3 37 14 ULC speed table point 4 37 15 ULC speed table point 5 30000 0 rpm Speed points are used if parameter 99 04 M...

Page 257: ...oint 1 43 0 Hz 500 0 500 0 Hz Frequency 1 1 Hz 37 19 ULC frequency table point 4 Defines the fourth frequency point See parameter 37 16 ULC frequency table point 1 50 0 Hz 500 0 500 0 Hz Frequency 1 1 Hz 37 20 ULC frequency table point 5 Defines the fifth frequency point See parameter 37 16 ULC frequency table point 1 60 0 Hz 500 0 500 0 Hz Frequency 1 1 Hz 37 21 ULC underload point 1 Defines the ...

Page 258: ...nt 2 Defines the second overload point See parameter 37 31 ULC overload point 1 300 0 1600 0 1600 0 Overload point 1 1 37 33 ULC overload point 3 Defines the third overload point See parameter 37 31 ULC overload point 1 300 0 1600 0 1600 0 Overload point 1 1 37 34 ULC overload point 4 Defines the fourth overload point See parameter 37 31 ULC overload point 1 300 0 1600 0 1600 0 Overload point 1 1 ...

Page 259: ...k function and filtering See the control chain diagram on page 507 This parameter is read only 0 00 200000 00 200000 00 PID customer units Process feedback 1 1 PID customer unit 40 03 Process PID setpoint actual Displays the value of process PID setpoint after source selection mathematical function 40 18 Set 1 setpoint function limitation and ramping See the control chain diagram on page 507 This ...

Page 260: ...feedback The second source is used only if the setpoint function requires two inputs For the selections see parameter 40 08 Set 1 feedback 1 source Not selected 40 10 Set 1 feedback function Defines how process feedback is calculated from the two feedback sources selected by parameters 40 08 Set 1 feedback 1 source and 40 09 Set 1 feedback 2 source In1 In1 Source 1 0 No Name Value Description Defa...

Page 261: ...cess setpoint is input in Hz and the output of the PID controller is used as an rpm value in speed control In this case this parameter might be set to 50 and parameter 40 15 to the nominal motor speed at 50 Hz In effect the output of the PID controller 40 15 when deviation setpoint feedback 40 14 and 40 32 1 Note The scaling is based on the ratio between 40 14 and 40 15 For example the values 50 a...

Page 262: ...2 03 10 EFB reference 2 20 Setpoint data storage 40 92 Setpoint data storage 24 Integrated panel ref saved See above Control panel ref saved 26 Integrated panel ref copied See above Control panel ref copied 27 Other Source selection see Terms and abbreviations 40 17 Set 1 setpoint 2 source Selects the second source of process setpoint The second source is used only if the setpoint function require...

Page 263: ...input DI4 10 02 DI delayed status bit 3 5 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Timed function 1 Bit 0 of 34 01 Timed functions status 18 Timed function 2 Bit 1 of 34 01 Combined timer status 19 Timed function 3 Bit 2 of 34 01 Combined timer status 20 Supervision 1 Bit 0 of 32 01 Supervision status 21 Super...

Page 264: ... internal setpoint 2 Internal process setpoint 2 See parameter 40 19 Set 1 internal setpoint sel1 0 00 PID customer units 200000 00 200000 00 PID customer units Internal process setpoint 2 1 1 PID customer unit 40 23 Set 1 internal setpoint 3 Internal process setpoint 3 See parameter 40 19 Set 1 internal setpoint sel1 0 00 PID customer units 200000 00 200000 00 PID customer units Internal process ...

Page 265: ... bit 3 5 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Timed function 1 Bit 0 of 34 01 Timed functions status 18 Timed function 2 Bit 1 of 34 01 Timed functions status 19 Timed function 3 Bit 2 of 34 01 Timed functions status 20 Supervision 1 Bit 0 of 32 01 Supervision status 21 Supervision 2 Bit 1 of 32 01 Supervi...

Page 266: ...me of the process PID controller The derivative component at the controller output is calculated on basis of two consecutive error values EK 1 and EK according to the following formula PID DERIV TIME EK EK 1 TS in which TS 2 ms sample time E Error Process reference process feedback 0 000 s 0 000 10 000 s Derivation time 1000 1 s No Name Value Description Default FbEq 16 Ti O I G I G I I controller...

Page 267: ...This feature can be used when for example a sensor providing process feedback must to be serviced without stopping the process 1 Process PID controller output frozen See also parameter 40 30 Set 1 setpoint freeze enable Not selected Not selected Process PID controller output not frozen 0 Selected Process PID controller output frozen 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digit...

Page 268: ...band area 1 1 s 40 43 Set 1 sleep level Defines the start limit for the sleep function If the value is 0 0 set 1 sleep mode is disabled The sleep function compares the motor speed to the value of this parameter If the motor speed remains below this value longer than the sleep delay defined by 40 44 Set 1 sleep delay the drive enters the sleep mode and stops the motor 0 0 0 0 200000 0 Sleep start l...

Page 269: ...e up deviation and resets if the deviation falls below the wake up level 0 50 s 0 00 60 00 s Wake up delay 1 1 s 40 49 Set 1 tracking mode Activates or selects a source that activates tracking mode In tracking mode the value selected by parameter 40 50 Set 1 tracking ref selection is substituted for the PID controller output See also section Tracking page 84 1 Tracking mode enabled Not selected No...

Page 270: ...e trimming factor is relative to the reference selected by parameter 40 53 Set 1 trimmed ref pointer 2 Combined The trim function is active The trimming factor is a combination of both Direct and Proportional modes the proportions of each are defined by parameter 40 54 Set 1 trim mix 3 40 52 Set 1 trim selection Selects whether trimming is used for correcting the speed torque or frequency referenc...

Page 271: ...tatus 19 Timed function 3 Bit 2 of 34 01 Timed functions status 20 Supervision 1 Bit 0 of 32 01 Supervision status 21 Supervision 2 Bit 1 of 32 01 Supervision status 22 Supervision 3 Bit 2 of 32 01 Supervision status 23 Other bit Source selection see Terms and abbreviations 40 58 Set 1 increase prevention Prevention of PID integration term increase for PID set 1 No No Increase prevention not in us...

Page 272: ...DI2 10 02 DI delayed status bit 1 4 DI3 Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 10 Other bit Source selection see Terms and abbreviations on page 112 40 61 Setpoint scaling actual Actual setpoint scaling See parameter 40 14 Set 1 setpoint scaling 0 00 200000 00 200000 00 PI...

Page 273: ...t particular data 58 101 58 114 to Setpoint data storage In 40 16 Set 1 setpoint 1 source or 40 17 Set 1 setpoint 2 source select Setpoint data storage 0 00 327 68 327 67 Storage parameter for process setpoint 100 1 40 96 Process PID output Percentage scaled signal of parameter 40 01 Process PID feedback actual 0 00 100 00 100 00 Percentage 100 1 40 97 Process PID feedback Percentage scaled signal...

Page 274: ...ee parameter 40 23 Set 1 internal setpoint 3 0 00 PID customer units 41 24 Set 2 internal setpoint 0 40 24 Set 1 internal setpoint 0 0 00 PID customer units 41 26 Set 2 setpoint min See parameter 40 26 Set 1 setpoint min 0 00 41 27 Set 2 setpoint max See parameter 40 27 Set 1 setpoint max 200000 00 41 28 Set 2 setpoint increase time See parameter 40 28 Set 1 setpoint increase time 0 0 s 41 29 Set ...

Page 275: ... ref pointer See parameter 40 53 Set 1 trimmed ref pointer Not selected 41 54 Set 2 trim mix See parameter 40 54 Set 1 trim mix 0 000 41 55 Set 2 trim adjust See parameter 40 55 Set 1 trim adjust 1 000 41 56 Set 2 trim source See parameter 40 56 Set 1 trim source PID ref 41 58 Set 2 increase prevention See parameter 40 58 Set 1 increase prevention No 41 59 Set 2 decrease prevention See parameter 4...

Page 276: ...eeded by the model ie parameters 43 08 and 43 09 43 10 43 11 and 43 12 See the resistor manufacturer data sheet 1 Enabled without thermal model Brake chopper control enabled without resistor overload protection based on the thermal model if the resistor is equipped with a thermal switch that is wired to open the main contactor of the drive if the resistor overheats For more information see chapter...

Page 277: ...ce Defines the resistance value of the brake resistor The value is used for the brake resistor protection based on the thermal model See parameter 43 06 Brake chopper enable 0 0 ohm 0 0 1000 0 ohm Brake resistor resistance value 1 1 ohm 43 11 Brake resistor fault limit Selects the fault limit for the brake resistor protection based on the thermal model See parameter 43 06 Brake chopper enable When...

Page 278: ...ve Not selected Not selected The brake control function is disabled 0 Selected The brake control function is enabled 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 ...

Page 279: ... Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 11 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 12 Other bit Source selection see Terms and abbreviations 44 08 Brake open delay Defines the brake open delay ie the delay between the internal open brake command and t...

Page 280: ...d Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Timed function 1 Bit 0...

Page 281: ...Supervision 1 Bit 0 of 32 01 Supervision status 24 Supervision 2 Bit 1 of 32 01 Supervision status 25 Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status 29 Other bit Source selection see Terms and abbreviations 44 13 Brake close delay Specifies a del...

Page 282: ... brake opening not allowed fault if the brake open conditions cannot be fulfilled for example the required motor starting torque is not achieved 2 44 18 Brake fault delay Defines a close fault delay ie time between brake closure and brake close fault trip 0 00 s 0 00 60 00 s Brake close fault delay 100 1 s 44 202 Torque proving Selects whether Torque proving electrical test is active or not For mo...

Page 283: ... 00 rpm Brake slip speed limit 1 1 rpm 44 206 Brake slip fault delay Defines the time delay before the drive trips on fault D101 Brake slip during Torque proving mechanical test If a brake slip is detected during the system check time 44 204 Brake system check time the fault is generated immediately even if the check time had not yet elapsed 300 ms 0 30000 ms Time delay 1 1 ms 44 207 Safety close ...

Page 284: ... Remote control WARNING Extended runtime causes the motor to heat up In cases where long magnetization time is required make sure to use motors with external ventilation 0 0 s 0 0 3600 0 s Time period 10 1 s 44 212 Extended runtime sw Shows the status of the Extended runtime function This parameter is read only 0000h 0000h FFFFh Extended runtime status 45 45 Energy efficiency Settings for the ener...

Page 285: ...t 0 0 214748364 7 kWh Energy savings in kWh 1 1 kWh 45 05 Saved money x1000 Monetary savings in thousands compared to direct on line motor connection This parameter is incremented when 45 06 Saved money rolls over This parameter is read only see parameter 45 21 Energy calculations reset 0 4294967295 thousands Monetary savings in thousands of units 1 1 unit 45 06 Saved money Monetary savings compar...

Page 286: ...45 21 Energy calculations reset 0 0 214748364 7 metric tons Reduction in CO2 emissions in metric tons 1 1 metric ton 45 11 Energy optimizer Enables disables the energy optimization function The function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load The total efficiency motor and drive can be improved by 1 ...

Page 287: ... entered here then the nominal motor power is used by the calculation but that may inflate the energy savings reported as many motors do not absorb nameplate power 0 00 kW 0 00 100000 00 kW Motor power 1 1 kW 45 21 Energy calculations reset Resets the savings counter parameters 45 01 45 10 Done Done Reset not requested normal operation or reset complete 0 Reset Reset the savings counter parameters...

Page 288: ...onthly peak power date Date of the peak power during the present month 1 1 1980 1 1 1980 6 5 2159 Date N A 45 33 Monthly peak power time Time of the peak power during the present month 00 00 00 Time N A 45 34 Monthly total energy resettable Total energy consumption from the beginning of the present month You can reset the value by setting it to zero 0 00 kWh 1000000 00 1000000 00 kWh Total energy ...

Page 289: ...esponds to 10000 in eg fieldbus communication 100 0 0 1 1000 0 Torque corresponding to 10000 on fieldbus 10 1 46 04 Power scaling Defines the output power value that corresponds to 10000 in eg fieldbus communication The unit is selected by parameter 96 16 Unit selection 1000 00 0 10 30000 00 Power corresponding to 10000 on fieldbus 1 1 unit 46 05 Current scaling Defines the 16 bit scaling of curre...

Page 290: ... ms 2 20000 ms Output power signal filter time 1 1 ms 46 21 At speed hysteresis Defines the at setpoint limits for speed control of the drive When the difference between reference 22 87 Speed reference act 7 and the speed 24 02 Used speed feedback is smaller than 46 21 At speed hysteresis the drive is considered to be at setpoint This is indicated by bit 8 of 06 11 Main status word 50 00 rpm 0 00 ...

Page 291: ...n status word 5 0 0 0 300 0 Limit for at setpoint indication in torque control See par 46 03 46 31 Above speed limit Defines the trigger level for above limit indication in speed control When actual speed exceeds the limit bit 10 of 06 17 Drive status word 2 is set 0 00 rpm 0 00 30000 00 rpm Above limit indication trigger level for speed control See par 46 01 46 32 Above frequency limit Defines th...

Page 292: ...2 Data storage parameter 2 0 000 2147483 008 2147483 008 32 bit data 47 03 Data storage 3 real32 Data storage parameter 3 0 000 2147483 008 2147483 008 32 bit data 47 04 Data storage 4 real32 Data storage parameter 4 0 000 2147483 008 2147483 008 32 bit data 47 11 Data storage 1 int32 Data storage parameter 9 0 2147483648 2147483647 32 bit data 47 12 Data storage 2 int32 Data storage parameter 10 ...

Page 293: ...erates an A7EE Panel loss warning and freezes the speed to the level the drive was operating at The speed is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break 2 Speed ref safe Drive generates an A7EE Panel loss warning and sets the speed to the speed defined by parameter 22 41 Speed ref s...

Page 294: ...or speed used 01 61 Abs motor speed used 26 Abs motor speed 01 62 Abs motor speed 27 Abs output frequency 01 63 Abs output frequency 28 Abs motor torque 01 64 Abs motor torque 30 Abs output power 01 66 Abs output power 31 Abs motor shaft power 01 68 Abs motor shaft power 32 External PID1 out 71 01 External PID act value 33 AO1 data storage 13 91 AO1 data storage 37 Other 49 20 Basic panel home vie...

Page 295: ...eezes the speed to the level the drive was operating at The speed is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break 2 Speed ref safe Communication break detection active Upon a communication break the drive generates a warning A7C1 FBA A communication and sets the speed to the value de...

Page 296: ...caling 5 50 05 FBA A ref2 type Selects the type and scaling of reference 2 received from fieldbus adapter A The scaling of the reference is defined by parameters 46 01 46 04 depending on which reference type is selected by this parameter Speed or frequency Speed or frequency Type and scaling is chosen automatically according to the currently active operation mode as follows 0 Transparent No scalin...

Page 297: ...04 depending on which actual value type is selected by this parameter Speed or frequency Speed or frequency Type and scaling is chosen automatically according to the currently active operation mode as follows 0 Transparent The value selected by parameter 50 11 FBA A act2 transparent source is sent as actual value 2 No scaling is applied the 16 bit scaling is 1 1 unit 1 General The value selected b...

Page 298: ...ations 50 12 FBA A debug mode This parameter enables debug mode Displays raw unmodified data received from and sent to fieldbus adapter A in parameters 50 13 50 18 Disable Disable Debug mode disabled 0 Fast Debug mode enabled Cyclical data update is as fast as possible which increases CPU load on the drive 1 50 13 FBA A control word Displays the raw unmodified control word sent by the master PLC t...

Page 299: ...IBUS DP 32 CANopen 37 DeviceNet 128 Ethernet 132 PROFINET IO 135 EtherCAT 136 ETH Pwrlink 485 RS 485 comm 101 ControlNet This parameter is read only 51 02 FBA A Par2 Parameters 51 02 51 26 are adapter module specific For more information see the documentation of the fieldbus adapter module Note that not all of these parameters are necessarily in use 0 65535 Fieldbus adapter configuration parameter...

Page 300: ...apter is performing a hardware reset 6 51 32 FBA A comm SW ver Displays the common program revision of the adapter module in format axyz where a major revision number xy minor revision number z correction number or letter Example 190A revision 1 90A Common program revision of adapter module 51 33 FBA A appl SW ver Displays the application program revision of the adapter module in format axyz where...

Page 301: ...t Control Word 16 bits 1 Ref1 16bit Reference REF1 16 bits 2 Ref2 16bit Reference REF2 16 bits 3 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 CW2 16bit Control Word 2 16 bits 21 Other Source selection see Terms and abbreviations 53 12 FBA A data out12 See parameter 53 01 FBA A data out1 None 58 58 Embedded fieldbus Configuration of the ...

Page 302: ...er 58 03 is Node address see above 3 0 255 Node address values 1 127 are allowed 1 1 58 04 Baud rate Selects the transfer rate of the Modbus fieldbus link Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings Note If parameter 58 01 3 CANopen the Baud rate range and the selection list item na...

Page 303: ...anged EFB settings in use or activates silent mode Enabled Enabled Normal operation 0 Refresh settings Refreshes settings Modbus parameters 58 01 58 05 58 14 58 17 58 25 58 28 58 34 CANopen parameters 58 03 58 04 58 06 58 14 58 23 58 29 58 70 58 93 and 58 101 58 124 and takes changed EFB configuration settings in use Reverts automatically to Enabled 1 Silent mode Activates silent mode no messages ...

Page 304: ...f transmitted packets 1 1 No Name Value Description Default FbEq 16 Bit Name Description 0 Init failed 1 EFB initialization failed 1 Addr config err 1 Node address not allowed by protocol 2 Silent mode 1 Drive not allowed to transmit 0 Drive allowed to transmit 3 Autobauding 4 Wiring error 1 Errors detected A B wires possibly swapped 5 Parity error 1 Error detected check parameters 58 04 and 58 05...

Page 305: ...ication is lost Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings See also parameters 58 15 Communication loss mode and 58 16 Communication loss time Fault No action No action taken monitoring disabled 0 Fault Drive trips on 6681 EFB comm loss This occurs only if control in the currently ...

Page 306: ...ontrol unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings See also parameter 58 15 Communication loss mode Notes There is a 30 second boot up delay immediately after power up During the delay the communication break monitoring is disabled but communication itself can be active If parameter 58 01 3 CANopen the default value is set as 0 3 seconds...

Page 307: ...rent 16 scale Defines the scaling value for Transparent 16 communication profile Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings Note If parameter 58 01 1 Modbus RTU this parameter is hidden 99 0 65535 Actual values and reference values are multiplied by this value 1 in the object dicti...

Page 308: ... scaling is chosen automatically according to the currently active operation mode as follows 0 Transparent The value selected by parameter 58 31 EFB act1 transparent source is sent as actual value 1 No scaling is applied the 16 bit scaling is 1 1 unit 1 General The value selected by parameter 58 31 EFB act1 transparent source is sent as actual value 1 with a 16 bit scaling of 100 1 unit ie integer...

Page 309: ...speed used is sent as actual value 2 Scaling is defined by parameter 46 01 Speed scaling 4 Frequency 01 06 Output frequency is sent as actual value 2 Scaling is defined by parameter 46 02 Frequency scaling 5 58 31 EFB act1 transparent source Selects the source of actual value 1 when parameter 58 28 EFB act1 type is set to Transparent Not selected Not selected None 0 Other Source selection see Term...

Page 310: ...rs are transferred For each register the first byte contains the high order byte and the second byte contains the low order byte Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings Note If parameter 58 01 3 CANopen this parameter is hidden LO HI HI LO The first register contains the high or...

Page 311: ... parameter 58 01 1 Modbus RTU this parameter is hidden 0 100000 100000 Actual value 1 1 1 58 74 EFB actual value 2 Displays the raw unmodified actual value 2 for debugging purposes This parameter is read only Note If parameter 58 01 1 Modbus RTU this parameter is hidden 0 100000 100000 Actual value 2 1 1 58 76 RPDO1 COB ID Set the COB ID of the PDO Changing this parameter has an effect only if 58 ...

Page 312: ...event timer milliseconds 58 14 Communication loss time is performed Note The timeout supervision is activated upon a successful reception of the RPDO 1 1 ms 58 79 TPDO1 COB ID Set the COB ID of the PDO Changing this parameter has an effect only if 58 23 Configuration location is Drive parameters and after the control unit is rebooted or the new settings validated by parameter 58 06 Communication c...

Page 313: ...he control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings Note If parameter 58 01 1 Modbus RTU this parameter is hidden 0x0000 0x0000 0x07ff COB ID 0 RPDO disabled 1 use COB ID from CiA 301 pre defined connection set other value use selected COB ID 1 1 58 83 RPDO6 transmission type Set the transmission type of the PDO Changing this paramete...

Page 314: ...0000 0x07ff COB ID 0 RPDO disabled 1 use COB ID from CiA 301 pre defined connection set other value use selected COB ID 1 1 58 86 TPDO6 transmission type Set the transmission type of the PDO Changing this parameter has an effect only if 58 23 Configuration location is Drive parameters and after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refr...

Page 315: ...ameter 58 06 Communication control Refresh settings Note If parameter 58 01 1 Modbus RTU this parameter is hidden 255 0 255 Transmission type 0 acyclic synchronous 1 240 cyclic synchronous 252 synchronous RTR only 253 asynchronous RTR only 254 255 asynchronous 1 1 58 90 RPDO21 event timer Set the event timer of the PDO Changing this parameter has an effect only if 58 23 Configuration location is D...

Page 316: ...nication control Refresh settings Note If parameter 58 01 1 Modbus RTU this parameter is hidden 255 0 255 Transmission type 0 acyclic synchronous 1 240 cyclic synchronous 252 synchronous RTR only 253 asynchronous RTR only 254 255 asynchronous 1 1 58 93 TPDO21 event timer Set the event timer of the PDO Changing this parameter has an effect only if 58 23 Configuration location is Drive parameters an...

Page 317: ... 16bit Reference REF2 16 bits 3 SW 16bit ABB Drives profile 16 bit ABB drives status word DCU Profile lower 16 bits of the DCU status word 4 Act1 16bit Actual value ACT1 16 bits 5 Act2 16bit Actual value ACT2 16 bits 6 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 SW 32bit Status Word 32 bits 14 Act1 32bit Actual value ACT1 32 bits 15 Ac...

Page 318: ...8 106 Data I O 6 Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 400006 For the selections see parameter 58 101 Data I O 1 Act2 16bit RPDO1 word 2 Selects a parameter that is mapped to RPDO1 word 2 For selections see parameter 58 101 TPDO1 word 1 Ref1 16bit 58 107 Data I O 7 Parameter selector for Modbus register address 400007 For...

Page 319: ...U this parameter is hidden None 58 116 RPDO6 word 4 Selects a parameter that is mapped to RPDO6 word 4 For selections see parameter 58 101 TPDO1 word 1 Note If parameter 58 01 1 Modbus RTU this parameter is hidden None 58 117 TPDO21 word 1 Selects a parameter that is mapped to TPDO21 word 1 For selections see parameter 58 101 TPDO1 word 1 Note If parameter 58 01 1 Modbus RTU this parameter is hidd...

Page 320: ...ation actual 71 06 PID status word Displays status information on process external PID control This parameter is read only 0000h FFFFh Process PID control status word 1 1 71 07 PID operation mode See parameter 40 07 Process PID operation mode Off 71 08 Feedback 1 source See parameter 40 08 Set 1 feedback 1 source Not selected 71 11 Feedback filter time See parameter 40 11 Set 1 feedback filter tim...

Page 321: ...parameter 40 23 Set 1 internal setpoint 3 0 00 PID customer units 71 26 Setpoint min See parameter 40 26 Set 1 setpoint min 0 00 71 27 Setpoint max See parameter 40 27 Set 1 setpoint max 200000 00 71 31 Deviation inversion See parameter 40 31 Set 1 deviation inversion Not inverted Ref Fbk 71 32 Gain See parameter 40 32 Set 1 gain 1 00 71 33 Integration time See parameter 40 33 Set 1 integration ti...

Page 322: ...ed The reverse speed is not limited and the forward direction speed is limited to zero speed by Limit to limit control 5 Rev safe Fwd zero speed The reverse speed is limited to safe speed and the forward direction speed is limited to zero speed by Limit to limit control 6 Rev zero Fwd safe speed The reverse speed is limited to zero speed and the forward direction speed is limited to safe speed by ...

Page 323: ...s Limit to limit state machine changes states due state of low signal 3 Other bit Source selection see Terms and abbreviations 76 04 Forward stop limit Selects the source to activate the Forward stop limit function When the you enable the Forward stop command the function activates an stop command in the forward direction and the drive stops as per the stop mode defined in the parameter 76 12 For ...

Page 324: ...lling edge or Level low 0 Selected Enables the slowdown function if the Limit to limit trigger type 76 03 is Rising edge or Level high Disables the function if the trigger type is Falling edge or Level low 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI...

Page 325: ...al stop mode The motor takes the same stop mode as the mode set by 21 03 Stop mode 0 Limit ramp stop mode The motor takes ramp stop mode and the ramp time is defined by 76 12 Limit stop ramp time 1 76 12 Limit stop ramp time Defines the time inside which the drive is stopped if 76 11 is Limit ramp stop mode ie the time required for the speed to change from the speed value defined by parameter 46 0...

Page 326: ...tor control See section Conical motor control on page 563 0 0 200 Crane flux reference 1 1 76 31 Motor speed match Enables the speed matching function or selects the source for enable disable signal Not selected Not selected The motor speed matching function is disabled 0 Selected The motor speed matching function is enabled 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input...

Page 327: ...8 00 32767 00 rpm Motor speed used for control See par 46 01 90 02 Motor position Displays the motor position within one revolution received from the source selected by parameter 90 41 Motor feedback selection This parameter is read only 0 00000000 1 00000000 rev Motor position 32767 1 rev 90 10 Encoder 1 speed Displays encoder 1 speed in rpm This parameter is read only 32768 00 32767 00 rpm Encod...

Page 328: ...41 Motor feedback selection 1 90 46 Force open loop Defines the speed feedback used by the vector motor model No No The motor model uses the feedback selected by 90 41 Motor feedback selection 0 Yes The motor model uses the calculated speed estimate regardless of the setting of 90 41 Motor feedback selection which in this case only selects the source of the feedback for the speed controller 1 90 4...

Page 329: ...ase the drive estimates the supply voltage itself 0 208 240 V 200 240 V available for ACS380 04 xxxx 1 2 drives 1 380 480 V 380 480 V available for ACS380 04 xxxx 4 drives 2 95 02 Adaptive voltage limits Enables adaptive voltage limits Adaptive voltage limits can be used if for example an IGBT supply unit is used to raise the DC voltage level If the communication between the inverter and IGBT supp...

Page 330: ...rily supported This parameter does not affect the languages visible in the Drive composer PC tool Those are specified under View Settings Drive default language Not selected Not selected Select a language 0 English English 1033 Deutsch German 1031 Italiano Italian 1040 No Name Value Description Default FbEq 16 Bit Name Information 0 Reserved 1 ABB Sine filter 1 An ABB sine filter is connected to t...

Page 331: ... to define a new user pass code and to select the actions that are to be prevented Entering an invalid pass code will close the user lock if open ie hide parameters 96 100 96 102 After entering the code check that the parameters are in fact hidden Note We recommend that you change the default user pass code See also section User lock page 109 0 0 99999999 Pass code 96 03 Access levels status Shows...

Page 332: ... operation 0 ABB standard ABB standard macro For scalar motor control 1 AC500 Modbus RTU AC500 Modbus RTU 5 Ethernet IP Ethernet IP 8 Modbus TCP Modbus TCP 9 Alternate Alternate macro 12 Motor potentiometer Motor potentiometer macro 13 PID PID control macro 14 96 06 Parameter restore Restores the original settings of the control program ie parameter default values Note This parameter cannot be cha...

Page 333: ... settings back to initial factory values except parameter 95 20 HW options word 1 and the differentiated defaults implemented by it 34560 96 07 Parameter save manually Saves the valid parameter values to the permanent memory on the drive control board to ensure that operation can continue after cycling the power Save the parameters with this parameter to store values sent from the fieldbus when us...

Page 334: ... use before powering down the drive is in use after the next power up Notes Some hardware configuration settings such as I O extension module fieldbus and encoder configuration parameters groups 14 16 47 50 58 and 92 93 are not included in user parameter sets Parameter changes made after loading a set are not automatically stored they must be saved using this parameter This parameter cannot be cha...

Page 335: ... of 34 01 Timed functions status 19 Timed function 3 Bit 2 of 34 01 Timed functions status 20 Supervision 1 Bit 0 of 32 01 Supervision status 24 Supervision 2 Bit 1 of 32 01 Supervision status 25 Supervision 3 Bit 2 of 32 01 Supervision status 26 Supervision 4 Bit 3 of 32 01 Supervision status 27 Supervision 5 Bit 4 of 32 01 Supervision status 28 Supervision 6 Bit 5 of 32 01 Supervision status 29 ...

Page 336: ...d bit 8 1 Approved checksum A if the parameter checksum 96 68 Actual checksum A does not match 96 71 Approved checksum A and or when 96 55 Checksum control word bit 9 1 Approved checksum B if the parameter checksum 96 69 Actual checksum B does not match 96 72 Approved checksum B No action No action No action taken The checksum feature is not in use 0 Pure event The drive generates an event log ent...

Page 337: ... and 96 55 Checksum control word bit 8 1 Approved checksum A The set of parameters for checksum A calculation does not include fieldbus settings parameters The parameters included in the checksum A calculation are user editable parameters in parameter groups 10 15 19 20 21 22 23 24 25 28 30 31 32 34 35 36 37 40 41 43 45 46 71 76 90 91 92 95 96 97 98 and 99 See also section Parameter checksum calcu...

Page 338: ...ot possible If adaptive program was running when disabled then adaptive program is stopped and set to init state 1 96 71 Approved checksum A Approved reference checksum A 0x0000 0x0000 0xffff Approved checksum A 96 72 Approved checksum B Approved reference checksum B 0x0000 0x0000 0xffff Approved checksum B 96 100 Change user pass code Visible when user lock is open To change the current user pass...

Page 339: ...iles to drive prevented This applies to firmware upgrades parameter restore loading of adaptive or application programs changing home view of control panel editing drive texts editing the favorite parameters list on control panel configuration settings made through control panel such as time date formats and enabling disabling clock display 3 Disable FB write to hidden 1 Disable fieldbus write to ...

Page 340: ... Example with nominal load and nominal slip of 40 rpm A 1000 rpm constant speed reference is given to the drive Despite having full slip gain 100 a manual tachometer measurement from the motor axis gives a speed value of 998 rpm The static speed error is 1000 rpm 998 rpm 2 rpm To compensate the error the slip gain should be increased to 105 2 rpm 40 rpm 5 100 0 200 Slip gain 1 1 97 04 Voltage rese...

Page 341: ...o not use this parameter in scalar control mode if the parameter 97 20 U F ratio is set to Squared User flux reference Zero Minimum value of parameter 97 07 User flux reference 0 User flux reference Parameter 97 07 User flux reference 1 Other Source selection see Terms and abbreviations 97 07 User flux reference Defines the flux reference when parameter 97 06 Flux reference select select is set to...

Page 342: ...litude level of 5 1 Enabled 10 Anti cogging enabled with amplitude level of 10 2 Enabled 15 Anti cogging enabled with amplitude level of 15 3 Enabled 20 Anti cogging enabled with amplitude level of 20 4 97 11 TR tuning Rotor time constant tuning This parameter can be used to improve torque accuracy in closed loop control of an induction motor Normally the motor identification run provides sufficie...

Page 343: ...00 50 00 Voltage boost at zero speed in percent of nominal motor voltage 1 1 No Name Value Description Default FbEq 16 U UN f Hz Field weakening point Relative output voltage No IR compensation Relative output voltage IR compensation set to 15 15 100 50 of nominal frequency 3 phase 380 480V drives PN kW 0 37 0 75 1 1 2 2 4 7 5 15 22 IR compens ation 3 5 3 5 3 2 2 5 2 1 5 1 25 1 2 3 phase 200 240V ...

Page 344: ...ol only Disabled Linear Linear ratio for constant torque applications 0 Squared Squared ratio for centrifugal pump and fan applications With squared U f ratio the noise level is lower for most operating frequencies Not recommended for permanent magnet motors 1 97 33 Speed estimate filter time Defines a filtering time for estimated speed 5 00 0 00 100 00 ms Filtering time for estimated speed 1 1 ms...

Page 345: ...ameter 99 13 ID run requested The values of parameters 98 02 98 12 are then updated according to the motor characteristics identified during the ID run Measurements made directly from the motor terminals during the ID run are likely to produce slightly different values than those on a data sheet from a motor manufacturer This parameter cannot be changed while the drive is running Not selected Not ...

Page 346: ... u 0 00000 10 00000 p u Quadrature axis inductance in per unit 98 08 PM flux user Defines the permanent magnet flux Note This parameter is valid only for permanent magnet motors 0 00000 p u 0 00000 2 00000 p u Permanent magnet flux in per unit 98 09 Rs user SI Defines the stator resistance RS of the motor model 0 00000 ohm 0 00000 100 00000 ohm Stator resistance 98 10 Rs user SI Defines the rotor ...

Page 347: ...s motor with permanent magnet rotor and sinusoidal BackEMF voltage Note With permanent magnet motors special attention must be paid on setting the motor nominal values correctly in this parameter group 99 Motor data You must use vector control If the nominal BackEMF voltage of the motor is not available a full ID run should be performed for improving performance 1 SynRM motor Synchronous reluctanc...

Page 348: ...ceed 90 of the nominal current of the drive This parameter cannot be changed while the drive is running 4 0 A 0 0 4 8 A Nominal current of the motor The allowable range is 1 6 2 IN of the drive 0 2 IN with scalar control mode 1 1 A 99 07 Motor nominal voltage Defines the nominal motor voltage supplied to the motor This setting must match the value on the rating plate of the motor Notes With perman...

Page 349: ...0 00 13404 83 hp Nominal power of the motor 1 1 unit 99 11 Motor nominal cos Φ Defines the cosphi of the motor for a more accurate motor model This value is not obligatory but is useful with an asynchronous motor especially when performing a standstill identification run With a permanent magnet or synchronous reluctance motor this value is not needed Notes Do not enter an estimated value If you do...

Page 350: ...de coupled from the motor With a permanent magnet or synchronous reluctance motor a Normal Reduced or Standstill ID run requires that the motor shaft is NOT locked and the load torque is less than 10 Once the ID run is activated it can be canceled by stopping the drive The ID run must be performed every time any of the motor parameters 99 04 99 06 99 12 have been changed With scalar control mode 9...

Page 351: ... an integrated brake supplied from the motor terminals With this ID run mode the resultant motor control in the field weakening area or at high torques is not necessarily as accurate as motor control following a Normal ID run Reduced ID run is completed faster than the Normal ID Run 90 seconds Note Check the direction of rotation of the motor before starting the ID run During the run the motor wil...

Page 352: ...his mode should be selected when top performance is needed across the whole operating area Note The driven machinery must be de coupled from the motor because of high torque and speed transients that are applied WARNING The motor may run at up to the maximum positive and minimum negative allowed speed during the ID run Several accelerations and decelerations are done The maximum torque current and...

Page 353: ...Notes Changing this parameter does not affect speed reference polarities so positive speed reference will rotate the motor forward The phase order selection just ensures that forward is in fact the correct direction U V W U V W Normal 0 U W V Reversed rotation direction 1 No Name Value Description Default FbEq 16 ACS380 FW book Page 353 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher F...

Page 354: ...0 0 22 26 Constant speed 1 300 00 rpm 360 00 rpm 22 27 Constant speed 2 600 00 rpm 720 00 rpm 22 28 Constant speed 3 900 00 rpm 1080 00 rpm 22 29 Constant speed 4 1200 00 rpm 1440 00 rpm 22 30 Constant speed 5 1500 00 rpm 1800 00 rpm 22 31 Constant speed 6 2400 00 rpm 2880 00 rpm 22 32 Constant speed 7 3000 00 rpm 3600 00 rpm 28 26 Constant frequency 1 5 00 Hz 6 00 Hz 28 27 Constant frequency 2 10...

Page 355: ...tion the parameter may offer other pre selected settings Binary src Binary source the value of the parameter can be taken from a specific bit in another parameter value Other Sometimes the value can be fixed to 0 false or 1 true In addition the parameter may offer other pre selected settings Data Data parameter FbEq32 32 bit fieldbus equivalent The scaling between the value shown on the panel and ...

Page 356: ...Selection list No Parameter number PB Packed Boolean bit list Real Real number Type Parameter type See Analog src Binary src List PB Real Term Definition ACS380 FW book Page 356 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 357: ...35 GWh 1 1 GWh 01 19 Inverter MWh counter Real 0 1000 MWh 1 1 MWh 01 20 Inverter kWh counter Real 0 1000 kWh 1 1 kWh 01 24 Flux actual Real 0 200 1 1 01 30 Nominal torque scale Real 0 000 4000000 N m or lb ft 1000 1 unit 01 50 Current hour kWh Real 21474836 48 21474836 47 kWh 100 1 kWh 01 51 Previous hour kWh Real 21474836 48 21474836 47 kWh 100 1 kWh 01 52 Current day kWh Real 21474836 48 2147483...

Page 358: ...ng 2 Data 0000h FFFFh 1 1 04 08 Active warning 3 Data 0000h FFFFh 1 1 04 11 Latest fault Data 0000h FFFFh 1 1 04 12 2nd latest fault Data 0000h FFFFh 1 1 04 13 3rd latest fault Data 0000h FFFFh 1 1 04 16 Latest warning Data 0000h FFFFh 1 1 04 17 2nd latest warning Data 0000h FFFFh 1 1 04 18 3rd latest warning Data 0000h FFFFh 1 1 05 Diagnostics 05 01 On time counter Real 0 65535 d 1 1 d 05 02 Run ...

Page 359: ...ion Binary src 1 1 06 31 MSW bit 12 selection Binary src 1 1 06 32 MSW bit 13 selection Binary src 1 1 06 33 MSW bit 14 selection Binary src 1 1 07 System info 07 03 Drive rating id List 1 1 07 04 Firmware name List 1 1 07 05 Firmware version Data 1 1 07 06 Loading package name List 1 1 07 07 Loading package version Data 1 1 07 11 Cpu usage Real 0 100 1 1 07 25 Customization package name Data 1 1 ...

Page 360: ...10 1 s 11 09 DIO2 configuration List 0 2 1 1 11 10 DIO2 output source Binary src 1 1 11 11 DIO2 ON delay Real 0 0 3000 0 s 10 1 s 11 12 DIO2 OFF delay Real 0 0 3000 0 s 10 1 s 11 13 DI3 configuration List 0 1 1 1 11 17 DI4 configuration List 0 1 1 1 11 38 Freq in 1 actual value Real 0 16000 Hz 1 1 Hz 11 39 Freq in 1 scaled value Real 32768 000 32767 000 1000 1 11 42 Freq in 1 min Real 0 16000 Hz 1...

Page 361: ...ection List 2 10 1 1 12 16 AI1 filter time Real 0 000 30 000 s 1000 1 s 12 17 AI1 min Real 4 000 20 000 mA or 0 000 10 000 V mA or V 1000 1 unit 12 18 AI1 max Real 0 000 20 000 mA or 0 000 10 000 V mA or V 1000 1 unit 12 19 AI1 scaled at AI1 min Real 32768 000 32767 000 1000 1 12 20 AI1 scaled at AI1 max Real 32768 000 32767 000 1000 1 12 21 AI2 actual value Real 4 000 20 000 mA or 0 000 10 000 V ...

Page 362: ... Binary src 1 1 15 08 RO2 ON delay Real 0 0 3000 0 s 10 1 s 15 09 RO2 OFF delay Real 0 0 3000 0 s 10 1 s 15 10 RO3 source Binary src 1 1 15 11 RO3 ON delay Real 0 0 3000 0 s 10 1 s 15 12 RO3 OFF delay Real 0 0 3000 0 s 10 1 s 15 13 RO4 source Binary src 1 1 15 14 RO4 ON delay Real 0 0 3000 0 s 10 1 s 15 15 RO4 OFF delay Real 0 0 3000 0 s 10 1 s 15 16 RO5 source Binary src 1 1 15 17 RO5 ON delay Re...

Page 363: ...inary src 1 1 20 213 Power on ackn reset delay Real 0 30000 ms 1 1 20 214 Joystick zero position Binary src 1 1 20 215 Joystick warning delay Real 0 30000 ms 1 1 20 216 Crane control word 1 PB 0000h FFFFh 1 1 21 Start stop mode 21 01 Vector start mode List 0 2 1 1 21 02 Magnetization time Real 0 10000 ms 1 1 ms 21 03 Stop mode List 0 2 1 1 21 04 Emergency stop mode List 0 3 1 1 21 05 Emergency sto...

Page 364: ... 22 Constant speed sel1 Binary src 1 1 22 23 Constant speed sel2 Binary src 1 1 22 24 Constant speed sel3 Binary src 1 1 22 26 Constant speed 1 Real 30000 00 30000 00 rpm 100 1 rpm 22 27 Constant speed 2 Real 30000 00 30000 00 rpm 100 1 rpm 22 28 Constant speed 3 Real 30000 00 30000 00 rpm 100 1 rpm 22 29 Constant speed 4 Real 30000 00 30000 00 rpm 100 1 rpm 22 30 Constant speed 5 Real 30000 00 30...

Page 365: ...eal 30000 00 30000 00 100 1 22 227 Crane motpot max value Real 30000 00 30000 00 100 1 22 230 Crane motpot ref act Real 30000 00 30000 00 100 1 23 Speed reference ramp 23 01 Speed ref ramp input Real 30000 00 30000 00 rpm 100 1 rpm 23 02 Speed ref ramp output Real 30000 00 30000 00 rpm 100 1 rpm 23 11 Ramp set selection Binary src 1 1 23 12 Acceleration time 1 Real 0 000 1800 000 s 1000 1 s 23 13 ...

Page 366: ...reference Real 30000 0 30000 0 10 1 25 55 Torque deriv reference Real 30000 0 30000 0 10 1 25 56 Torque acc compensation Real 30000 0 30000 0 10 1 26 Torque reference chain 26 01 Torque reference to TC Real 1600 0 1600 0 10 1 26 02 Torque reference used Real 1600 0 1600 0 10 1 26 08 Minimum torque ref Real 1000 0 0 0 10 1 26 09 Maximum torque ref Real 0 0 1000 0 10 1 26 11 Torque ref1 source Analo...

Page 367: ... 500 00 500 00 Hz 100 1 Hz 28 32 Constant frequency 7 Real 500 00 500 00 Hz 100 1 Hz 28 41 Frequency ref safe Real 500 00 500 00 Hz 100 1 Hz 28 51 Critical frequency function PB 00b 11b 1 1 28 52 Critical frequency 1 low Real 500 00 500 00 Hz 100 1 Hz 28 53 Critical frequency 1 high Real 500 00 500 00 Hz 100 1 Hz 28 54 Critical frequency 2 low Real 500 00 500 00 Hz 100 1 Hz 28 55 Critical frequenc...

Page 368: ...0 30 Overvoltage control List 0 1 1 1 30 31 Undervoltage control List 0 1 1 1 30 35 Thermal current limitation List 0 1 1 1 30 36 Speed limit selection Binary src 1 1 30 37 Min speed source Analog src 1 1 30 38 Max speed source Analog src 1 1 30 203 Deadband forward Real 0 00 100 00 100 1 30 204 Deadband reverse Real 0 00 100 00 100 1 31 Fault functions 31 01 External event 1 source Binary src 1 1...

Page 369: ... 05 Supervision 1 function List 0 7 1 1 32 06 Supervision 1 action List 0 2 1 1 32 07 Supervision 1 signal Analog src 1 1 32 08 Supervision 1 filter time Real 0 000 30 000 s 1000 1 s 32 09 Supervision 1 low Real 21474830 00 21474830 00 100 1 32 10 Supervision 1 high Real 21474830 00 21474830 00 100 1 32 11 Supervision 1 hysteresis Real 0 00 100000 00 100 1 32 15 Supervision 2 function List 0 7 1 1...

Page 370: ... 1 32 55 Supervision 6 function List 0 7 1 1 32 56 Supervision 6 action List 0 2 1 1 32 57 Supervision 6 signal Analog src 1 1 32 58 Supervision 6 filter time Real 0 000 30 000 s 1000 1 s 32 59 Supervision 6 low Real 21474830 00 21474830 00 100 1 32 60 Supervision 6 high Real 21474830 00 21474830 00 100 1 32 61 Supervision 6 hysteresis Real 0 00 100000 00 100 1 34 Timed functions 34 01 Timed funct...

Page 371: ... Duration 00 00 00 07 00 00 min 1 1 min 34 38 Timer 10 configuration PB 0000h FFFFh 1 1 34 39 Timer 10 start time Time 00 00 00 23 59 59 s 1 1 s 34 40 Timer 10 duration Duration 00 00 00 07 00 00 min 1 1 min 34 41 Timer 11 configuration PB 0000h FFFFh 1 1 34 42 Timer 11 start time Time 00 00 00 23 59 59 s 1 1 s 34 43 Timer 11 duration Duration 00 00 00 07 00 00 min 1 1 min 34 44 Timer 12 configura...

Page 372: ...00 00 min 1 1 min 35 Motor thermal protection 35 01 Motor estimated temperature Real 60 1000 C C or F 1 1 35 02 Measured temperature 1 Real 60 5000 C C F or ohm 1 1 unit 35 03 Measured temperature 2 Real 60 5000 C C F or ohm 1 1 unit 35 11 Temperature 1 source List 0 2 5 7 11 16 1 1 35 12 Temperature 1 fault limit Real 60 5000 C C F or ohm 1 1 unit 35 13 Temperature 1 warning limit Real 60 5000 C ...

Page 373: ... to 50 Real 0 00 100 00 100 1 36 25 AL1 50 to 60 Real 0 00 100 00 100 1 36 26 AL1 60 to 70 Real 0 00 100 00 100 1 36 27 AL1 70 to 80 Real 0 00 100 00 100 1 36 28 AL1 80 to 90 Real 0 00 100 00 100 1 36 29 AL1 over 90 Real 0 00 100 00 100 1 36 40 AL2 0 to 10 Real 0 00 100 00 100 1 36 41 AL2 10 to 20 Real 0 00 100 00 100 1 36 42 AL2 20 to 30 Real 0 00 100 00 100 1 36 43 AL2 30 to 40 Real 0 00 100 00 ...

Page 374: ...ULC overload point 3 Real 1600 0 1600 0 10 1 37 34 ULC overload point 4 Real 1600 0 1600 0 10 1 37 35 ULC overload point 5 Real 1600 0 1600 0 10 1 37 41 ULC overload timer Real 0 0 10000 0 s 10 1 s 37 42 ULC underload timer Real 0 0 10000 0 s 10 1 s 40 Process PID set 1 40 01 Process PID output actual Real 200000 00 200000 00 100 1 40 02 Process PID feedback actual Real 200000 00 200000 00 PID cus...

Page 375: ...e Binary src 1 1 40 31 Set 1 deviation inversion Binary src 1 1 40 32 Set 1 gain Real 0 10 100 00 100 1 40 33 Set 1 integration time Real 0 0 9999 0 s 10 1 s 40 34 Set 1 derivation time Real 0 000 10 000 s 1000 1 s 40 35 Set 1 derivation filter time Real 0 0 10 0 s 10 1 s 40 36 Set 1 output min Real 200000 00 200000 00 10 1 40 37 Set 1 output max Real 200000 00 200000 00 10 1 40 38 Set 1 output fr...

Page 376: ...40 96 Process PID output Real 100 00 100 00 100 1 40 97 Process PID feedback Real 100 00 100 00 100 1 40 98 Process PID setpoint Real 100 00 100 00 100 1 40 99 Process PID deviation Real 100 00 100 00 100 1 41 Process PID set 2 41 08 Set 2 feedback 1 source Analog src 1 1 41 09 Set 2 feedback 2 source Analog src 1 1 41 10 Set 2 feedback function List 0 11 1 1 41 11 Set 2 feedback filter time Real ...

Page 377: ...adband delay Real 0 0 3600 0 s 10 1 s 41 43 Set 2 sleep level Real 0 0 20000 00 10 1 41 44 Set 2 sleep delay Real 0 0 3600 0 s 10 1 s 41 45 Set 2 sleep boost time Real 0 0 3600 0 s 10 1 s 41 46 Set 2 sleep boost step Real 0 0 20000 00 PID customer units 100 1 PID customer unit 41 47 Set 2 wake up deviation Real 200000 00 200000 00 PID customer units 100 1 PID customer unit 41 48 Set 2 wake up dela...

Page 378: ...n torque Real 1000 1000 10 1 44 11 Keep brake closed Binary src 1 1 44 12 Brake close request Binary src 1 1 44 13 Brake close delay Real 0 00 60 00 s 100 1 s 44 14 Brake close level Real 0 0 1000 0 rpm 100 1 rpm 44 15 Brake close level delay Real 0 00 10 00 s 100 1 s 44 16 Brake reopen delay Real 0 00 10 00 s 100 1 s 44 17 Brake fault function List 0 2 1 1 44 18 Brake fault delay Real 0 00 60 00 ...

Page 379: ...100000 00 kW 10 1 kW 45 21 Energy calculations reset List 0 1 1 1 45 24 Hourly peak power value Real 3000 00 3000 00 kW 1 1 kW 45 25 Hourly peak power time Real N A 45 26 Hourly total energy resettable Real 3000 00 3000 00 kWh 1 1 kWh 45 27 Daily peak power value resettable Real 3000 00 3000 00 kW 1 1 kW 45 28 Daily peak power time Real N A 45 29 Daily total energy resettable Real 30000 00 30000 0...

Page 380: ...00 1000 00 Hz 100 1 Hz 46 33 Above torque limit Real 0 0 1600 0 10 1 46 41 kWh pulse scaling Real 0 001 1000 000 kWh 1000 1 kWh 47 Data storage 47 01 Data storage 1 real32 Real 2147483 008 2147483 008 1000 1 47 02 Data storage 2 real32 Real 2147483 008 2147483 008 1000 1 47 03 Data storage 3 real32 Real 2147483 008 2147483 008 1000 1 47 04 Data storage 4 real32 Real 2147483 008 2147483 008 1000 1 ...

Page 381: ...act2 transparent source Analog src 1 1 50 12 FBA A debug mode List 0 2 1 1 50 13 FBA A control word Data 00000000h FFFFFFFFh 1 1 50 14 FBA A reference 1 Real 2147483648 2147483647 1 1 50 15 FBA A reference 2 Real 2147483648 2147483647 1 1 50 16 FBA A status word Data 00000000h FFFFFFFFh 1 1 50 17 FBA A actual value 1 Real 2147483648 2147483647 1 1 50 18 FBA A actual value 2 Real 2147483648 2147483...

Page 382: ... 58 14 Communication loss action List 0 4 1 1 58 15 Communication loss mode List 0 2 1 1 58 16 Communication loss time Real 0 0 6000 0 s 10 1 s 58 17 Transmit delay Real 0 65535 ms 1 1 ms 58 18 EFB control word PB 0 FFFFFFFFh 1 1 58 19 EFB status word PB 0 FFFFFFFFh 1 1 58 22 CANopen NMT state List 0 127 1 1 58 23 Configuration location List 0 1 1 1 58 24 Transparent 16 scale Real 0 65535 1 1 58 2...

Page 383: ... COB ID Real 0 7FFh 1 1 58 89 RPDO21 transmission type Real 0 255 1 1 58 90 RPDO21 event timer Real 0 65535 ms 1 1 ms 58 91 TPDO21 COB ID Real 0 7FFh 1 1 58 92 TPDO21 transmission type Real 0 255 1 1 58 93 TPDO21 event timer Real 0 65535 ms 1 1 ms 58 101 Data I O 1 Analog src 1 1 TPDO1 word 1 Analog src 1 1 58 102 Data I O 2 Analog src 1 1 TPDO1 word 2 Analog src 1 1 58 103 Data I O 3 Analog src 1...

Page 384: ...rpm or Hz 100 1 unit 71 02 Feedback act value Real 200000 00 200000 00 rpm or Hz 100 1 unit 71 03 Setpoint act value Real 200000 00 200000 00 rpm or Hz 100 1 unit 71 04 Deviation act value Real 200000 00 200000 00 rpm or Hz 100 1 unit 71 06 PID status word PB 0000h FFFFh 1 1 71 07 PID operation mode List 0 2 1 1 71 08 Feedback 1 source Analog src 1 1 71 11 Feedback filter time Real 0 000 30 000 s ...

Page 385: ...t to limit control Binary src 1 1 76 03 Limit to limit trigger type List 0 3 1 1 76 04 Forward stop limit Binary src 1 1 76 05 Forward slow down limit Binary src 1 1 76 06 Reverse stop limit Binary src 1 1 76 07 Reverse slow down limit Binary src 1 1 76 08 Slow down speed Real 0 00 30000 00 rpm 1 1 76 09 Slow down frequency Real 0 00 500 00 Hz 1 1 76 11 Limit stop mode List 0 1 1 1 76 12 Limit sto...

Page 386: ...uration 95 01 Supply voltage List 0 5 1 1 95 02 Adaptive voltage limits List 0 1 1 1 95 03 Estimated AC supply voltage Real 0 65535 1 1 V 95 04 Control board supply List 0 1 1 1 95 15 Special HW settings List 0 1 1 1 95 20 HW options word 1 PB 0000h FFFFh 1 1 96 System 96 01 Language List 1 1 96 02 Pass code Data 0 99999999 1 1 96 03 Access levels status PB 0b0000 0b1111 1 1 96 04 Macro select Lis...

Page 387: ...0 2 1 1 97 06 Flux reference select Binary src 1 1 97 07 User flux reference Real 0 0 200 0 100 1 97 08 Optimizer minimum torque Real 0 0 1600 0 10 1 97 10 Signal injection List 0 4 1 1 97 11 TR tuning Real 25 400 1 1 97 13 IR compensation Real 0 00 50 00 100 1 97 15 Motor model temperature adaptation List 0 1 1 1 97 16 Stator temperature factor Real 0 200 1 1 97 17 Rotor temperature factor Real 0...

Page 388: ... Motor control mode List 0 1 1 1 99 06 Motor nominal current Real 0 0 6400 0 A 10 1 A 99 07 Motor nominal voltage Real 0 0 800 0 V 10 1 V 99 08 Motor nominal frequency Real 0 00 500 00 Hz 100 1 Hz 99 09 Motor nominal speed Real 0 30000 rpm 1 1 rpm 99 10 Motor nominal power Real 10000 00 10000 00 kW or 13405 83 13405 83 hp kW or hp 100 1 unit 99 11 Motor nominal cos Φ Real 0 00 1 00 100 1 99 12 Mot...

Page 389: ...nd the Support package created by the Drive composer to the ABB service representative Warnings and faults are listed in separate tables Each table is sorted by a warning fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in chapter Safety instructions at the beginning of the hardware manual of the drive before working on the drive ACS380 F...

Page 390: ...entioned in the fault listing wherever appropriate Pure events In addition to warnings and faults there are pure events that are only recorded in the event log of the drive The codes of these events are included in the Warning messages table on page 392 Warning fault history Event log All indications are stored in the event log The event log stores information on the last 8 fault recordings that i...

Page 391: ...n group 04 Warnings and faults page 119 The event log can also be accessed and reset using the Drive composer PC tool See Drive composer PC tool user s manual 3AUA0000094606 English QR Code generation for mobile service application A QR Code or a series of QR Codes can be generated by the drive for display on the assistant control panel The QR Code contains drive identification data information on...

Page 392: ...tor or motor cables by measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insulation of the assembly in the hardware manual of the drive Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 Motor data corresponds to the motor rating plate Check that there are no power ...

Page 393: ...sists contact your local ABB representative A3A2 DC link undervoltage Intermediate circuit DC voltage too low when the drive is stopped A3AA DC not charged The voltage of the intermediate DC circuit has not yet risen to operating level A490 Incorrect temperature sensor setup Sensor type mismatch Check the settings of temperature source parameters 35 11 and 35 21 A491 External temperature 1 Editabl...

Page 394: ... the drive hardware Check the auxiliary code See actions for each code below 0000 Drive hardware setup is initializing Wait for the setup to initialize 0001 Initializing HW settings for the first time Wait for the setup to initialize A5A0 Safe torque off Programmable warning 31 22 STO indication run stop Safe torque off function is active ie safety circuit signal s connected to connector STO is lo...

Page 395: ...tered A6A6 Voltage category unselected The voltage category has not been defined Set voltage category in parameter 95 01 Supply voltage A6B0 User lock is open The user lock is open ie user lock configuration parameters 96 100 96 102 are visible Close the user lock by entering an invalid pass code in parameter 96 02 Pass code See section User lock page 109 A6D1 FBA A parameter conflict The drive do...

Page 396: ...ps 90 Feedback selection 91 Encoder adapter settings and 92 Encoder 1 configuration Check encoder installation A780 Motor stall Programmable warning 31 24 Stall function Motor is operating in stall region because of e g excessive load or insufficient motor power Check motor load and drive ratings Check fault function parameters A791 Brake resistor Brake resistor broken or not connected Check that ...

Page 397: ...A A communication Programmable warning 50 02 FBA A comm loss func Cyclical communication between drive and fieldbus adapter module A or between PLC and fieldbus adapter module A is lost Check status of fieldbus communication See user documentation of fieldbus interface Check settings of parameter groups 50 Fieldbus adapter FBA 51 FBA A settings 52 FBA A data in and 53 FBA A data out Check cable co...

Page 398: ...rent signal with parameter 10 24 RO1 source A8B0 Signal supervision Editable message text Programmable warning 32 06 Supervision 1 action Warning generated by a signal supervision function Check the source of the warning parameter 32 07 Supervision 1 signal A8B1 Signal supervision Editable message text Programmable warning 32 16 Supervision 2 action Warning generated by a signal supervision functi...

Page 399: ...ameter 31 01 External event 1 source A982 External warning 2 Editable message text Programmable warning 31 03 External event 2 source 31 04 External event 2 type Fault in external device 2 Check the external device Check setting of parameter 31 03 External event 2 source A983 External warning 3 Editable message text Programmable warning 31 05 External event 3 source 31 06 External event 3 type Fau...

Page 400: ...e control unit or change the setting of parameter 95 04 AFED Enable to rotate Signal enable to rotate has not been received within a fixed time delay of 240s Switch enable to rotate signal on eg in digital inputs Check the setting of and source selected by parameter 20 22 Enable to rotate AFF6 Identification run Motor ID run will occur at next start Informative warning AFF7 Autophasing Autophasing...

Page 401: ...eference check Speed reference is greater than 10 of the minimum or maximum scaled value of the used joystick reference the joystick zero position input 20 214 Joystick zero position is active and the delay defined with parameter 20 215 Joystick warning delay has elapsed Check the wiring of the joystick zero position input Check the wiring of the analog input reference signal of the joystick D209 ...

Page 402: ...ency reference chain frequency control Also check parameters 46 01 Speed scaling 46 02 Frequency scaling and 46 03 Torque scaling Check motor and motor cable including phasing and delta star connection Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 Motor data corresponds to the motor rating plate Check that there are no power fac...

Page 403: ...parameter 30 30 Overvoltage control Check that the supply voltage matches the nominal input voltage of the drive Check the supply line for static or transient overvoltage Check brake chopper and resistor if present Check deceleration time Use coast to stop function if applicable Retrofit drive with brake chopper and brake resistor Check that the brake resistor is dimensioned properly and the resis...

Page 404: ...BT temperature is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power 4310 Excess temperature Power unit module temperature is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power 4380 Excess temperature difference High...

Page 405: ...meter 95 04 Control board supply 5682 Power unit lost Connection between the drive control unit and the power unit is lost Check the connection between the control unit and the power unit 5690 PU communication internal Internal communication error Contact your local ABB representative 5691 Measurement circuit ADC Measurement circuit fault Contact your local ABB representative 5692 PU board powerfa...

Page 406: ...or block is used in the parameter Edit the program to correct the parameter reference or use an existing block 001E Output to parameter failed because the parameter was write protected Check the parameter reference in the program Check for other sources affecting the target parameter 0023 Program file incompatible with current firmware version Adapt the program to current block library and firmwar...

Page 407: ...ocol 6882 Text 32 bit table overflow Internal fault Reset the fault Contact your local ABB representative if the fault persists 6885 Text file overflow Internal fault Reset the fault Contact your local ABB representative if the fault persists 7081 Control panel loss Programmable fault 49 05 Communication loss action Control panel or PC tool selected as active control location for drive has ceased ...

Page 408: ...or temperature has exceeded fault limit defined by parameter 43 11 Brake resistor fault limit Stop drive Let resistor cool down Check resistor overload protection function settings parameter group 43 Brake chopper Check fault limit setting parameter 43 11 Brake resistor fault limit Check that braking cycle meets allowed limits 7184 Brake resistor wiring Brake resistor short circuit or brake choppe...

Page 409: ...imum maximum frequency settings parameters 30 13 Minimum frequency and 30 14 Maximum frequency Check adequacy of motor braking torque Check applicability of torque control Check need for brake chopper and resistor s 00FA Motor is turning faster than the highest allowed frequency due to incorrectly set minimum maximum frequency or the motor rushes because of too high supply voltage or incorrect sup...

Page 410: ...ervision 2 function Check the source of the fault parameter 32 17 Supervision 2 signal 80B2 Signal supervision Editable message text Programmable fault 32 26 Supervision 3 action Fault generated by the signal supervision 3 function Check the source of the fault parameter 32 27 Supervision 3 signal 80B3 Signal supervision Editable message text Programmable fault 32 36 Supervision 4 action Fault gen...

Page 411: ...board supply FA82 Safe torque off 2 Safe torque off function is active ie STO circuit 2 is broken FF61 ID run Motor ID run was not completed successfully Check the nominal motor values in parameter group 99 Motor data Check that no external control system is connected to the drive Cycle the power to the drive and its control unit if powered separately Check that no operation limits prevent the com...

Page 412: ...B representative 0011 Synchronous reluctance motors only Pulse test error Contact your local ABB representative 0012 Motor too large for advanced standstill ID run Check that the motor and drive sizes are compatible Contact your local ABB representative 0013 Asynchronous motors only Motor data error Check that the motor nominal value settings in the drive are the same as in the motor nameplate Con...

Page 413: ...lose select D105 Speed match Motor speed has exceeded the steady state deviation level par 76 32 or the ramping state deviation level par 76 33 and the delay defined with parameter 76 34 Speed match fault delay has elapsed Check the torque and current limit settings If an encoder is used check the encoder settings d205 D108 Stop limits I O error Both the forward stop limit and reverse stop limit i...

Page 414: ...414 Fault tracing ACS380 FW book Page 414 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 415: ...eldbus interface EFB 415 9 Fieldbus control through the embedded fieldbus interface EFB ACS380 FW book Page 415 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 416: ...Error code registers holding registers 400090 400100 CANopen Connecting the fieldbus to the drive Setting up the embedded fieldbus interface CANopen Setting the drive control parameters Basics of the embedded fieldbus interface About the control profiles CiA 402 profile ABB drives profile Transparent 16 profile Transparent 32 profile Object dictionary CANopen status indicators System overview The ...

Page 417: ...the drive receives a request to read 20 registers it will start its response within 22 ms of receiving the request 20 ms for processing the request and 2 ms overhead for handling the bus The actual response time depends on other factors as well such as the baud rate a parameter setting in the drive The drive can be set to receive all of its control information through the fieldbus interface or the...

Page 418: ...rol Word CW References Status Word SW Actual values Parameter R W requests responses Fieldbus controller Fieldbus Drive Termination ON 1 1 The device at both ends on the fieldbus must have termination ON 2 One device preferably at the end on the fieldbus must have bias ON Termination bias OFF EIA 485 Drive Termination bias OFF EIA 485 Drive Termination bias ON 1 2 EIA 485 ACS380 FW book Page 418 F...

Page 419: ...ection Acc Dec time 1 28 11 Ext1 frequency ref1 EFB ref1 28 22 Constant frequency sel1 Not selected 28 23 Constant frequency sel2 Not selected 28 71 Freq ramp set sel Acc Dec time 1 31 11 Fault reset selection DI1 58 01 Protocol enable Modbus RTU Parameter Setting for fieldbus control Function Information COMMUNICATION INITIALIZATION 58 01 Protocol enable Modbus RTU Initializes embedded fieldbus c...

Page 420: ...eed or frequency setting the type is selected automatically according to the currently active drive control mode 58 31 58 32 EFB act1 transparent source EFB act2 transparent source Other Defines the source of actual values 1 and 2 when the 58 26 EFB ref1 type 58 27 EFB ref2 type is set to Transparent 58 33 Addressing mode Mode 0 default Defines the mapping between parameters and holding registers ...

Page 421: ...2 Ext2 commands Embedded fieldbus Selects fieldbus as the source for the start and stop commands when EXT2 is selected as the active control location SPEED REFERENCE SELECTION 22 11 Ext1 speed ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as speed reference 1 22 18 Ext2 speed ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as ...

Page 422: ...erence 1 or 03 10 EFB reference 2 SYSTEM CONTROL INPUTS 96 07 Parameter save manually Save reverts to Done Saves parameter value changes including those made through fieldbus control to permanent memory Parameter Setting for fieldbus control Function Information ACS380 FW book Page 422 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info g...

Page 423: ...rence 1 03 10 EFB reference 2 EFB SW Actual 1 Actual 2 Par 01 01 255 255 1 See also other parameters which can be controlled through fieldbus 2 Data conversion if parameter 58 25 Control profile is set to ABB Drives See section About the control profiles on page 425 1 Fieldbus network Data I O selection EXT1 2 Start commands Reference selection Groups 22 26 28 40 etc Cyclic communication Acyclic c...

Page 424: ...ation references 1 and 2 are displayed by 03 09 EFB reference 1 and 03 10 EFB reference 2 respectively Whether the references are scaled or not depends on the settings of 58 26 EFB ref1 type and 58 27 EFB ref2 type See section About the control profiles on page 425 Actual values Fieldbus actual signals ACT1 and ACT2 are 16 bit or 32 bit signed integers They convey selected drive parameter values f...

Page 425: ...ntrol profile defines the rules for data transfer between the drive and the fieldbus master for example if packed boolean words are converted and how if signal values are scaled and how how drive register addresses are mapped for the fieldbus master You can configure the drive to receive and send messages according to one of the two profiles ABB Drives DCU Profile For the ABB Drives profile the em...

Page 426: ...HIBIT_ OPERATION 1 Proceed to OPERATION ENABLED Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal See also parameter 06 18 Start inhibit status word page 126 0 Inhibit operation Proceed to OPERATION INHIBITED 4 RAMP_OUT_ ZERO 1 Normal operation Proceed to RAMP FUNCTION GENERATOR OUT...

Page 427: ...and Reference 0 Fieldbus control enabled Reference and deceleration acceleration ramp are locked 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if the control location is parameterized to be selected from the fieldbus 0 Select External Control Location EXT1 Effective if the control location is parameterized to be selected from the fieldbus 12 USER_0 Writable control bits that c...

Page 428: ...oast stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 10 Reserved for RAMP_PAIR _2 Not yet implemented 11 RAMP_OUT_ZER O 1 Force Ramp Function Generator output to zero Drive ramps to stop current and DC voltage limits in force 0 Normal operation 12 RAMP_HOLD 1 Halt ramping Ramp Function Generator output held 0 Normal operation 13 RAMP_IN_ZERO 1 Force Ramp Function Generator i...

Page 429: ... TO SWITCH ON 1 RDY_RUN 1 READY TO OPERATE 0 OFF1 ACTIVE 2 RDY_REF 1 OPERATION ENABLED 0 OPERATION INHIBITED See also parameter 06 18 Start inhibit status word page 126 3 TRIPPED 1 FAULT 0 No fault 4 OFF_2_STATUS 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STATUS 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Ac...

Page 430: ...al run enable signal is active 0 External run enable signal is not active 2 Reserved for ENABLED_TO_R OTATE Not yet implemented 3 RUNNING 1 Drive is modulating 0 Drive is not modulating 4 ZERO_SPEED 1 Drive is at zero speed 0 Drive is not at zero speed 5 ACCELERATING 1 Not yet implemented 0 Not yet implemented 6 DECELERATING 1 Not yet implemented 0 Not yet implemented 7 AT_SETPOINT 1 Drive is at s...

Page 431: ...s in local control mode 0 Panel keypad or PC tool is not in local control mode 13 FIELDBUS_LOC AL 1 Fieldbus is in local control mode 0 Fieldbus is not in local control mode 14 EXT2_ACT 1 External control location EXT2 is active 0 External control location EXT1 is active 15 FAULT 1 Drive is faulted 0 Drive is not faulted 16 ALARM 1 Warning Alarm is active 0 No warning alarm 17 Reserved 18 Reserved...

Page 432: ...x11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1xx xxxx x111 CW xxxx x1xx xxxx 1111 and SW Bit12 1 CW Control Word SW Status Word n Speed I Input Current RFG Ramp Function Generator f Frequency ABB Drives profile SWITCH ON INHIBITED NOT READY TO SWITCH ON READY TO SWITCH ON READY TO OPERATE OPERATION INHIBITED OFF1 ACTIVE OPERATION ENA...

Page 433: ...Stop according to 21 03 Stop mode 47Eh OFF1 ramp stop Note uninterpretable ramp stop Fault reset Rising edge of MCW bit 7 Start after STO If 31 22 STO indication run stop is not fault fault make sure that 06 18 Start inhibit status word bit 7 STO 0 before giving a start command ACS380 FW book Page 433 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 9...

Page 434: ...he ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two fieldbus actual values ACT1 and ACT2 The actual values are 16 bit words each containing a sign bit and a 15 bit integer A negative value is formed by calculating the two s complement from the corresponding positive value The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depe...

Page 435: ...d Control Word for the DCU Profile page 427 The selection can be changed using parameter 58 101 Data I O 1 400002 Default Reference 1 Ref1 16bit The selection can be changed using parameter 58 102 Data I O 2 400003 Default Reference 2 Ref2 16bit The selection can be changed using parameter 58 102 Data I O 2 400004 Default Status Word SW 16bit See sections Status Word for the ABB Drives profile pag...

Page 436: ...rete inputs 1X references 03h Read Holding Registers Reads the binary contents of holding registers 4X references 05h Write Single Coil Forces a single coil 0X reference to 0 or 1 06h Write Single Register Writes a single holding register 4X reference 08h Diagnostics Provides a series of tests for checking the communication or for checking various internal error conditions Supported subcodes 00h R...

Page 437: ...00h Request to get the basic device identification stream access 04h Request to get one specific identification object individual access Supported Object IDs 00h Vendor Name ABB 01h Product Code for example ASCCL 02h Major Minor Revision combination of contents of parameters 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04h Product name ACS380 Code Name Description 01h IL...

Page 438: ...RAMP 000009 JOGGING_1 STOPMODE_EMERGENCY_RAMP 000010 JOGGING_2 STOPMODE_COAST 000011 REMOTE_CMD Reserved 000012 EXT_CTRL_LOC RAMP_OUT_ZERO 000013 USER_0 RAMP_HOLD 000014 USER_1 RAMP_IN_ZERO 000015 USER_2 Reserved 000016 USER_3 Reserved 000017 Reserved FB_LOCAL_CTL 000018 Reserved FB_LOCAL_REF 000019 Reserved Reserved 000020 Reserved Reserved 000021 Reserved Reserved 000022 Reserved Reserved 000023...

Page 439: ...arameter 10 99 RO DIO control word bit 2 000036 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 000037 Control for relay output RO5 parameter 10 99 RO DIO control word bit 4 Control for relay output RO5 parameter 10 99 RO DIO control word bit 4 Reference ABB Drives profile DCU Profile 0 RDY_ON READY 1 RDY...

Page 440: ...ayed status bit 1 34 Delayed status of digital input DI3 parameter 10 02 DI delayed status bit 2 Delayed status of digital input DI3 parameter 10 02 DI delayed status bit 2 35 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 36 Delayed status of digital input DIO1 parameter 11 02 DIO delayed stat...

Page 441: ...ng the fieldbus to the drive Connect the fieldbus to terminal X1on the BCAN 11 which is attached to the control unit of the drive The pins in the connector are identified on the BCAN 11 sticker 91 Error Code Set when exception code 04h is generated see table above 00h No error 02h Low High limit exceeded 03h Faulty Index Unavailable index of an array parameter 05h Incorrect Data Type Value does no...

Page 442: ...OK The parameters listed in the table CANopen parameters are automatically set CANopen parameters Parameter Setting 20 01 Ext1 commands Embedded fieldbus 20 03 Ext1 in1 Not selected 20 04 Ext1 in2 Not selected 22 11 Ext1 speed ref1 EFB ref1 22 22 Constant speed sel1 Not selected 22 23 Constant speed sel2 Not selected 23 11 Ramp set selection Acc Dec time 1 28 11 Ext1 frequency ref1 EFB ref1 28 22 ...

Page 443: ...ec time 1 31 11 Fault reset selection DI1 58 01 Protocol enable CANopen Parameter Setting for fieldbus control Function Information COMMUNICATION INITIALIZATION 58 01 Protocol enable CANopen Initializes embedded fieldbus communication EMBEDDED MODBUS CONFIGURATION 58 03 Node ID 3 default Node address There must be no two nodes with the same node address online 58 04 Baud rate 125 kbps default Defi...

Page 444: ...e PDO and also enables or disables it 0 Disable this PDO 1 Enable this PDO with default COB ID other Enable this PDO with given COB ID 58 77 58 83 58 89 RPDO1 transmission type RPDO6 transmission type RPDO21 transmission type 255 default Defines the transmission type of the PDO 0 acyclic synchronous 1 240 cyclic synchronous 254 255 asynchronous 58 78 58 84 58 90 RPDO1 event timer RPDO6 event timer...

Page 445: ...00 default for 58 81 0 default for 58 87 58 93 Defines the time out time for the PDO 0 no timeout other if this PDO is enabled and has not been transmitted for event timer milliseconds a transmission is forced 58 101 58 114 TPDO1 word 1 RPDO21 word 4 With the default settings TPDO1 contains 16 bit status word and two 16 bit actual values and RPDO1 contains 16 bit control word and two 16 bit refere...

Page 446: ... as torque reference 1 26 12 Torque ref2 source EFB ref1 Selects a reference received through the embedded fieldbus interface as torque reference 2 FREQUENCY REFERENCE SELECTION 28 11 Ext1 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as frequency reference 1 28 15 Ext2 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus...

Page 447: ... EFB references 1 and 2 are 16 bit or 32 bit signed integers The contents of each reference word can be used as the source of virtually any signal such as the speed frequency torque or process reference In embedded fieldbus communication references 1 and 2 are displayed by 03 09 EFB reference 1 and 03 10 EFB reference 2 respectively Whether the references are scaled or not depends on the settings ...

Page 448: ...eceive and send messages according to one of the four profiles CiA 402 ABB Drives Transparent 16 Transparent 32 For the ABB Drives and CiA 402 profiles the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive The Transparent profiles perform no data conversion but the Transparent 16 profile may optionally scale the reference and actual v...

Page 449: ... mode Profile torque 4 Ramp function generator enable Reserved Reserved 5 Ramp function generator unlock Reserved Reserved 6 Ramp function generator use ref Reserved Reserved Command Control word bit 1 Fault reset bit 7 Enable operation bit 3 Quick stop bit 2 Enable voltage bit 1 Switch on bit 0 State transitions Shut down 0 x 1 1 0 2 6 8 Switch on 0 0 1 1 1 3 2 Switch on 0 1 1 1 1 3 2 Disable vol...

Page 450: ...word of the CiA 402 profile can be read from the object 6041h The table below shows the fieldbus Status Word for the CiA 402 control profile The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus Fault Fault reaction specified by the drive Typically a Coast stop Mode Description Halt option codes Profile velocity Dynamic limiter ramp 1 Profile torque Sets th...

Page 451: ...e object 6060h When in Profile torque mode the drive can be switched to Cyclic synchronous torque mode with the object 6060h Velocity mode Velocity mode is a basic mode to control the velocity of the drive with limits and ramp functions Target velocity is set with the object 6042h and velocity actual value can be read from the object 6044h Velocity values are scaled with the dimension factor given...

Page 452: ...with the object 6071h and the torque actual value can be read from the object 6077h Torque values are given in per thousand of the rated torque e g 10 1 Cyclic synchronous torque mode In cyclic synchronous torque mode the trajectory generator is in the control device and not in the drive The control device delivers a new target torque value to the drive periodically at a fixed interval Target torq...

Page 453: ...ACTIVE SW xxxxxxxxx0xx0111 9 11 CW xxxxxxxxxxxxxx0x CW xxxxxxxxxxxxx01x 8 12 4 5 CW xxxxxxxxxxxx1111 CW xxxxxxxxxxxxx110 CW xxxxxxxxxxxx0111 CW xxxxxxxxxxxxx110 CW xxxxxxxxxxxxx111 3 6 CW xxxxxxxxxxxxxx0x Quick stop completed or 10 CW xxxxxxxxxxxxx01x or CW xxxxxxxxxxxxxx0x 2 7 15 1 CW xxxxxxxxxxxxx110 CW xxxxxxxxxxxxx01x or CW xxxxxxxxxxxxxx0x CW xxxxxxxx1xxxxxxx Initialized successfully Fault re...

Page 454: ...mergency stop Emergency stop stop within time defined by drive parameter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED Warning Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT OPERATION 1 Proceed to OPERATION ENABLED Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the fieldbus ...

Page 455: ...ING 2 1 Request running at Jogging 2 speed Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters 0 Continue normal operation 10 REMOTE CMD 1 Fieldbus control enabled 0 Control Word 0 or Reference 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control enabled Reference and deceleration acceleration ramp a...

Page 456: ...FF2 ACTIVE 5 OFF_3_STATUS 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits e g in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 REMOTE 1 Drive control location REMOTE EXT1 o...

Page 457: ...e actual values can be read from the objects 2105h and 2106h or alternatively from corresponding objects in the CiA 402 profile object area see section Object dictionary on page 465 The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type Fieldbus Drive 20000 10000 0 10000 20000 46 01 ...

Page 458: ...e texts refer to the states which are used in the tables representing the fieldbus Control and Status words See sections Control Word for the ABB Drives profile on page 426 and Status Word for the ABB Drives profile on page 429 Fieldbus Drive 20000 10000 0 10000 20000 46 01 with speed reference 46 02 with frequency reference 46 03 with torque reference 0 46 03 with torque reference 46 01 with spee...

Page 459: ...1 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1xx xxxx x111 CW xxxx x1xx xxxx 1111 and SW Bit12 1 CW Control Word SW Status Word n Speed I Input Current RFG Ramp Function Generator f Frequency ABB Drives profile SWITCH ON INHIBITED NOT READY TO SWITCH ON READY TO SWITCH ON READY TO OPERATE OPERATION INHIBITED OFF1 ACTI...

Page 460: ...elected from the fieldbus 6 RUN_DISABLE 1 Run disable If the drive is set to receive the run enable signal from the fieldbus this bit deactivates the signal 0 Run enable If the drive is set to receive the run enable signal from the fieldbus this bit activates the signal 7 STOPMODE_RA MP 1 Normal ramp stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 8 STOPMODE_EM ERGENCY_RAM P...

Page 461: ...G 1 Drive is modulating 0 Drive is not modulating 4 ZERO_SPEED 1 Drive is at zero speed 0 Drive is not at zero speed 5 ACCELERATING 1 Not yet implemented 0 Not yet implemented 6 DECELERATING 1 Not yet implemented 0 Not yet implemented 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive is not at setpoint 8 LIMIT 1 Drive operation is limited 0 Drive operation is not limited 9 SUPERVISION 1 Actual value sp...

Page 462: ...ol mode 13 FIELDBUS_LOC AL 1 Fieldbus is in local control mode 0 Fieldbus is not in local control mode 14 EXT2_ACT 1 External control location EXT2 is active 0 External control location EXT1 is active 15 FAULT 1 Drive is faulted 0 Drive is not faulted 0 No warning alarm Bit Name Value State Description 0 STOP 1 Stop according to the Stop Mode parameter or the stop mode request bits bits 7 9 0 no o...

Page 463: ... voltage limits in force 0 Normal operation 12 RAMP_HOLD 1 Halt ramping Ramp Function Generator output held 0 Normal operation 13 RAMP_IN_ZERO 1 Force Ramp Function Generator input to zero 0 Normal operation 14 REQ_LOCAL_LO CK 1 Not yet implemented 0 Not yet implemented 15 Reserved for TORQ_LIM_PAIR _2 Not yet implemented 16 FB_LOCAL_CTL 1 Local mode for reference from the fieldbus is requested St...

Page 464: ...t implemented 0 Not yet implemented 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive is not at setpoint 8 LIMIT 1 Drive operation is limited 0 Drive operation is not limited 9 SUPERVISION 1 Actual value speed frequency or torque is above a limit Limit is set with parameters 46 31 46 33 0 Actual value speed frequency or torque is within limits 10 REVERSE_REF 1 Not yet implemented 0 Not yet implemented ...

Page 465: ...00 5FFF Lists the manufacturer specific objects 3 Standardized profile area 6000 9FFF Lists the CiA standard profile objects 14 EXT2_ACT 1 External control location EXT2 is active 0 External control location EXT1 is active 15 FAULT 1 Drive is faulted 0 Drive is not faulted 16 ALARM 1 Warning Alarm is active 0 No warning alarm 17 Reserved 18 Reserved for DIRECTION_LO CK Not yet implemented 19 21 Re...

Page 466: ... the list See Fault tracing on page 389 for details on the meaning of error codes Writing 0 to sub index 0 deletes the entire error history NOTE Only sub indices up to 1001h 0h Number of Errors can be read E g if Number of Errors is 2 reading 1001h 2h is possible but attempting to read 1001h 3h causes an SDO abort 1 Standard Error Field U32 RO 2 Standard Error Field U32 RO 3 Standard Error Field U...

Page 467: ...Sub index 1 all parameters Sub index 2 communication parameters 1000h 1FFFh Sub index 3 application parameters 6000h 9FFFh Sub index 4 request drive to perform parameter restore function For restoring the signature load 64616F6Ch must be written 1 Restore All Default Parameters U32 RW 2 Restore Communicati on Default Parameters U32 RW 3 Restore Application Default Parameters U32 RW 4 Restore Drive...

Page 468: ...O 1400h 0 Number Of Entries U8 RO Contain the communication parameters of the PDOs the device is able to receive Sub index 0 contains the number of PDO parameters implemented Sub index 1 describes the COB ID for the PDO If bit 31 is set the PDO is disabled Sub index 2 defines the transmission mode Sub index 3 is not used with RPDOs Sub index 5 defines a timeout for asynchronous PDOs 1 COB ID U32 R...

Page 469: ...y 1 U32 RW 2 PDO Mapping Entry 2 U32 RW 3 PDO Mapping Entry 3 U32 RW 4 PDO Mapping Entry 4 U32 RW 1605h 0 Number Of Entries U8 RW 1 PDO Mapping Entry 1 U32 RW 2 PDO Mapping Entry 2 U32 RW 3 PDO Mapping Entry 3 U32 RW 4 PDO Mapping Entry 4 U32 RW 1614h 0 Number Of Entries U8 RW 1 PDO Mapping Entry 1 U32 RW 2 PDO Mapping Entry 2 U32 RW 3 PDO Mapping Entry 3 U32 RW 4 PDO Mapping Entry 4 U32 RW Index ...

Page 470: ...t time 10 1ms Sub index 5 defines a timeout for asynchronous PDOs 1 COB ID U32 RW 2 Transmission Type U8 RW 3 Inhibit Time U6 RW 5 Event Timer U6 RW 1805h 0 Number Of Entries U8 RO 1 COB ID U32 RW 2 Transmission Type U8 RW 3 Inhibit Time U6 RW 5 Event Timer U6 RW 1814h 0 Number Of Entries U8 RO 1 COB ID U32 RW 2 Transmission Type U8 RW 3 Inhibit Time U6 RW 5 Event Timer U6 RW Index Sub index Name ...

Page 471: ...umber Of Entries U8 RW 1 PDO Mapping Entry 1 U32 RW 2 PDO Mapping Entry 2 U32 RW 3 PDO Mapping Entry 3 U32 RW 4 PDO Mapping Entry 4 U32 RW 1A14h 0 Number Of Entries U8 RW 1 PDO Mapping Entry 1 U32 RW 2 PDO Mapping Entry 2 U32 RW 3 PDO Mapping Entry 3 U32 RW 4 PDO Mapping Entry 4 U32 RW 2000h 0 Number Of Entries U8 RO 3 REFERENCE 2 INT16 RWW Transparent 16 and ABB Drives profile reference value 2 a...

Page 472: ... 2052h 0 T16 Ref1 INT16 RWW Transparent 16 profile reference value 1 2053h 0 T16 Ref2 INT16 RWW Transparent 16 profile reference value 2 2054h 0 T16 SW U6 RO Transparent 16 profile status word 2055h 0 T16 Act1 INT16 RO Transparent 16 profile actual value 1 2056h 0 T16 Act2 INT16 RO Transparent 16 profile actual value 2 2100h 0 Number Of Entries U8 RO Maximum sub index in the object 1 U6 RO Alarm c...

Page 473: ...ese are 1 default the velocity is given in rpm 6043h 0 VI Velocity Demand INT16 RO This object provides the velocity generated by the ramp function It is an internal value of the drive The value shall be given in the same unit as the Vl Target Velocity Positive values indicate forward direction and negative values indicate reverse direction 6044h 0 VI Control Effort INT16 RO This object provides t...

Page 474: ... in user defined velocity unit if the Vl Dimension Factor object is not set to 1 2 Delta Time U6 RWW Value shall be given in seconds 604Ch 0 Highest sub index supported U8 Const This object indicates the configured numerator and denominator of the Vl Dimension Factor The Vl Dimension Factor serves to include gearing in calculation or serves to scale the frequencies or specific units of the user It...

Page 475: ...6060h 0 Mode of Operation INT8 RW The operational mode is selectable by this object This object shows only the value of the requested operation mode the actual operation mode of the PDS is reflected in the object 6061h The following value definition is valid 0 no mode change no mode assigned 1 profile position mode not supported 2 velocity mode 3 profile velocity mode 4 profile torque mode 5 reser...

Page 476: ...city sensor or the position sensor 6071h 0 Target torque INT16 RWW This object indicates the input value for the torque controller in profile torque mode 6072h 0 Max torque U6 RWW This object indicates the maximum permissible torque in the motor 10 1 6073h 0 Max current U6 RWW This object indicates the maximum permissible torque creating current in the motor 10 1 6077h 0 Torque actual value INT16 ...

Page 477: ...ity 6402h 0 Motor type U6 RO This object indicates the type of motor attached to and driven by the drive device The following value definition is valid 0000h non standard motor 0001h phase modulated DC motor 0002h frequency controlled DC motor 0003h PM synchronous motor 0004h FC synchronous motor 0005h switched reluctance motor 0006h wound rotor induction motor 0007h squirrel cage induction motor ...

Page 478: ... mode bit 2 profile velocity mode bit 3 profile torque mode bit 4 reserved bit 5 homing mode bit 6 interpolated position mode bit 7 cyclic synchronous position mode bit 8 cyclic synchronous velocity mode bit 9 cyclic synchronous torque mode bit 10 15 reserved bit 16 31 manufacturer specific The bit values have the following meaning bit value 0 mode is not supported bit value 1 mode is supported 65...

Page 479: ...ble flash A guard event or a receive heartbeat time out has occurred Quadruple flash An expected PDO has not been received before the event timer elapsed On The CAN controller is bus off RUN Blinking The device is in PRE OPERATIONAL state Single flash The device is in STOPPED state On The device is in OPERATIONAL state ACS380 FW book Page 479 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schamma...

Page 480: ...dbus control through the embedded fieldbus interface EFB ACS380 FW book Page 480 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 481: ...l devices over a communication network fieldbus through an optional fieldbus adapter module The drive can be connected to an external control system through an optional fieldbus adapter fieldbus adapter A FBA A mounted onto the control unit of the drive The drive can be configured to receive all of its control information through the fieldbus interface or other available sources such as digital an...

Page 482: ...xamples in this chapter describe the configuration of one fieldbus adapter FBA A by parameters 50 01 50 18 and parameter groups 51 FBA A settings 53 FBA A data out Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control word CW References Fieldbus controller Parameter R W requests responses Status word SW Actual values Fieldbus Other devices Drive Type Fxxx fieldbus ada...

Page 483: ...can be controlled from fieldbus 2 The maximum number of data words used is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the user s manual of the appropriate fieldbus adapter module 4 With DeviceNet the control part is transmitted directly 5 With DeviceNet the actual value part is transmitted directly 3 3 Parameter table 4 5...

Page 484: ...page 489 For other fieldbus specific communication profiles see the manual of the fieldbus adapter For more details on the Control word go to page 487 and on the Status word got to page 488 The drive states are presented in the state diagram on page 489 Debugging the network words If parameter 50 12 FBA A debug mode is set to Fast the Control word received from the fieldbus is shown by parameter 5...

Page 485: ... mode is set to Fast the references received from the fieldbus are displayed by 50 14 FBA A reference 1 and 50 15 FBA A reference 2 Scaling of references Note The scalings described below are for the ABB Drives communication profile Fieldbus specific communication profiles may use different scalings For more information see the manual of the fieldbus adapter The references are scaled as defined by...

Page 486: ... for the ABB Drives communication profile Fieldbus specific communication profiles may use different scalings For more information see the manual of the fieldbus adapter The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 50 07 FBA A actual 1 type and 50 08 FBA A actual 2 type 46 01 with speed reference 46 02 with frequency...

Page 487: ...out zero 1 Normal operation Proceed to RAMP FUNCTION GENERATOR OUTPUT ENABLED 0 Force Ramp function generator output to zero The drive will immediately decelerate to zero speed observing the torque limits 5 Ramp hold 1 Enable ramp function Proceed to RAMP FUNCTION GENERATOR ACCELERATOR ENABLED 0 Halt ramping Ramp Function Generator output held 6 Ramp in zero 1 Normal operation Proceed to OPERATING...

Page 488: ...status word page 126 3 Tripped 1 FAULT 0 No fault 4 Off 2 inactive 1 OFF2 inactive 0 OFF2 ACTIVE 5 Off 3 inactive 1 OFF3 inactive 0 OFF3 ACTIVE 6 Switch on inhibited 1 SWITCH ON INHIBITED 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 OPERATING Actual value equals reference is within tolerance limits see parameters 46 21 46 23 0 Actual value differs from reference is outside tole...

Page 489: ...xxxx x111 CW Control word SW Status word bx bit x n Speed I Input Current RFG Ramp Function Generator f Frequency SW b2 0 from any state Fault from any state from any state SW b1 0 n f 0 I 0 SW b5 0 Emergency stop OFF3 CW b2 0 SW b2 1 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 CW b4 0 CW b5 0 CW b6 0 OFF1 CW b0 0 from any state CW b3 0 n f 0 I 0 STATE condition rising edge of bit operation inhi...

Page 490: ...ording to 21 03 Stop mode 47Eh OFF1 ramp stop Note uninterpretable ramp stop Fault reset Rising edge of MCW bit 7 Start after STO If 31 22 STO indication run stop is not Fault Fault make sure that 06 18 Start inhibit status word bit 7 STO 0 before giving a start command ACS380 FW book Page 490 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 ...

Page 491: ...the drive for fieldbus control manually on page 494 Automatic configuration is a minimum configuration and you can change parameters after it There are certain parameters that you need to change e g station ID The fieldbus autosetting function is activated automatically after power boot if parameter 07 35 is set to 0 It also activates again if you change to another adapter and parameter 07 35 is 0...

Page 492: ...Dec time 1 31 11 Fault reset selection DI1 DI2 50 01 FBA A enable Enable N A 50 02 FBA A comm loss func Fault N A Parameter Setting CANopen FCAN 01 M 51 05 Profile CiA 402 EtherCAT 51 02 Profile CiA 402 PROFIBUS 51 02 Node address 3 51 05 Profile ABB Drives 52 01 FBA A data in1 SW 16bit 52 02 FBA A data in2 Act1 16bit 53 01 FBA A data out1 CW 16bit 53 02 FBA A data out2 Ref1 16bit PROFINET default...

Page 493: ...Profile EIP ABB Pro EtherNet IP protocol ABB Drives profile CANopen BCAN 11 58 01 Protocol enable CANopen Parameter Setting ACS380 FW book Page 493 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 494: ...on 6 Select application specific values for the rest of the parameters in group 50 Fieldbus adapter FBA starting from 50 04 Examples of appropriate values are shown in the tables below 7 Set the fieldbus adapter module configuration parameters in group 51 FBA A settings As a minimum set the required node address and the communication profile 8 Define the process data transferred to and from the dr...

Page 495: ...arameters have an effect within the drive parameter system For a more general diagram see section Operating modes and motor control modes on page 54 Note The panel references in the diagrams refer to ACX AP x Assistant control panels and the Drive composer PC tool ACS380 FW book Page 495 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info...

Page 496: ...ion 28 15 Ext2 frequency ref1 Selection 28 17 Ext2 frequency function Selection MUL ADD SUB MIN MAX 28 16 Ext2 frequency ref2 6 16 bit 9 Network control Value Value 06 16 bit 8 Local control Constant frequency command Constant frequency ref 28 22 Constant frequency sel1 28 23 Constant frequency sel2 28 24 Constant frequency sel3 28 26 Constant frequency 1 28 32 Constant frequency 7 28 31 Constant ...

Page 497: ...52 Critical frequency 1 low Selection 28 53 Critical frequency 1 high 28 54 Critical frequency 2 low 28 55 Critical frequency 2 high 28 56 Critical frequency 3 low 28 57 Critical frequency 3 high Value Value Value Value Value Value CRITICAL FREQ OR Value Value 28 02 Frequency ref ramp output Value 0 Value 6 1 bit 6 Ramp in zero 6 1 bit 5 Ramp hold 6 1 bit 4 Ramp out zero RAMP 28 01 Frequency ref r...

Page 498: ...rence act 6 Value 22 12 Ext1 speed ref2 Selection 22 18 Ext2 speed ref1 22 20 Ext2 speed function Selection 22 19 Ext2 speed ref2 MUL ADD SUB MIN MAX Selection Selection Selection Selection MUL ADD SUB MIN MAX ACS380 FW book Page 498 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 499: ...ss action Speed ref safe Panel comm loss active Panel as local control device 50 02 FBA A comm loss func Speed ref safe Fieldbus comm loss active Control from Fieldbus active 20 25 Jogging enable Value Value Value Jogging 2 Jogging 1 Value 6 16 bit 9 Network control 3 01 Panel reference 6 16 bit 8 Local control 22 22 Constant speed sel1 22 23 Constant speed sel2 22 24 Constant speed sel3 22 26 Con...

Page 500: ...Value ACC TIME DEC TIME Value 23 20 Acc time jogging 23 21 Dec time jogging 6 11 bit 5 Off 3 inactive Value 30 11 Minimum speed 6 1 bit 6 Ramp in zero 30 12 Maximum speed 6 11 bit 5 Off 3 inactive 6 1 bit 4 Ramp out zero 22 42 Jogging 1 ref 22 43 Jogging 2 ref 23 20 Acc time jogging 23 21 Dec time jogging XOR Value Value Value 6 1 bit 4 Ramp out zero 6 1 bit 5 Ramp hold 6 1 bit 6 Ramp in zero Valu...

Page 501: ... 03 Speed error filtered 25 56 Torque acc compensation 24 01 Used speed reference 23 02 Speed ref ramp output Value Value Value Value Value Value Value Value 24 04 Speed error inverted Value x 1 24 02 Used speed feedback Value ACS380 FW book Page 501 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 502: ...e 25 03 Speed integration time Value 30 19 Minimum torque Value PID Value 25 53 Torque prop reference Speed regulator Value 24 03 Speed error filtered 25 01 Torque reference speed control Value 30 21 Min torque 2 source 30 18 Torq lim sel Value 30 20 Maximum torque Value 30 22 Max torque 2 source 30 18 Torq lim sel Value Selection Selection ACS380 FW book Page 502 Friday May 4 2018 4 18 PM ghv Ver...

Page 503: ...X Ref 1 26 72 Torque reference act 3 Value Selection Value Value MAX 26 08 Minimum torque ref Value Value Internal torque lim min MIN 26 09 Maximum torque ref Value Value Value Value 26 74 Torque ref ramp out Value Value Network ref Internal torque lim max Fieldbus ODVA CIP Value Value Value Value 6 16 bit 9 Network control 6 16 bit 8 Local control 03 01 Panel reference 26 73 Torque reference act ...

Page 504: ...Last speed active 6 16 bit 9 Network control 06 16 bit 8 Local control Value Value 26 01 Torque reference to TC Value Speed limitation SPEED TORQUE MIN ADD ZERO MAX 26 74 Torque ref ramp out 25 01 Torq reference speed control Value 0 Torque selector Value Value 26 75 Torque reference act 5 01 01 Motor speed used Selection 26 21 Torque sel torque in Selection 26 22 Torque sel speed in Value Value V...

Page 505: ...Maximum current Value 30 02 Torque limit status To TC Value 30 02 Torque limit status Bit Name 0 Undervoltage 1 Overvoltage 2 Minimum torque 3 Maximum torque 4 Internal current 5 Load angle 6 Motor pull out 7 Reserved 8 Thermal 9 Max current 10 User current 11 Thermal IGBT 12 13 14 15 30 19 Minimum torque Value 30 21 Min torque 2 source 30 18 Torq lim sel Value Selection 30 20 Maximum torque Value...

Page 506: ...ack actual Value Value Mul Add Feedback 1 ADD SUB MUL DIV MIN MAX AVE a a b a b a b Mul Add Setpoint 1 ADD SUB MUL DIV MIN MAX AVE a a b a b 40 45 Set 1 sleep boost time Value 40 46 Set 1 sleep boost step Value 0 RAMP 40 03 Process PID setpoint actual Value Value Value a b Value Pulse Note Process PID parameter set 2 is also available See parameter group 41 Value 40 62 PID internal setpoint actual...

Page 507: ...PID status Value 40 06 bit 4 Sleep boost 40 58 Set 1 increase preventation Value 40 59 Set 1 Decrease preventation Value Value 40 14 Set 1 setpoint scaling Output Scale Value 40 15 Set 1 output scaling 40 97 Process PID feedback Value 40 98 Process PID setpoint Value 40 99 Process PID Deviation Value 100 scaling scaling PID 40 80 Set 1 output min source Selection 40 81 Set 1 output max source Sele...

Page 508: ...lection Value Value Value 71 08 Feedback 1 source Selection 71 02 Feedback act value Value Value 71 03 Setpoint act value Value Value Value Value 71 62 PID internal setpoint actual Value 71 19 Internal setpoint sel1 71 20 Internal setpoint sel2 BIN TO INT SEL b0 b1 0 Selection Selection OUT 0 1 2 3 0 ACS380 FW book Page 508 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 ...

Page 509: ...1 38 Output freeze Selection Value Value Value Value EXTERNAL PID FUNCTION PID 71 04 Deviation act value x 71 07 PID operation mode Value 71 06 PID status word External PID status Value 71 14 Setpoint scaling Value 71 15 Output scaling Value 71 39 Deadband range Value 71 40 Deadband delay Value 71 58 Increase prevention Value 71 59 Decrease prevention Value Compare Delay OR ABS ACS380 FW book Page...

Page 510: ...nce from AI OR Reference from FB Reference from Motor potentiometer Reference from Panel Last Safe reference Reference from AI Reference from AP program OR 20 21 Direction Reverse AND 20 21 Direction Request Reverse command active X MAX X 1 1 0 AND 20 21 Direction Request Reverse command active Input reference 0 Reference from Network ACS380 FW book Page 510 Friday May 4 2018 4 18 PM ghv Vertriebs...

Page 511: ...pplications also Contents Overview of the crane control program Quick start up Crane mechanical brake control Speed matching Crane warning masking Dead band function Start stop interlocking Crane stop limit function Crane slowdown function Fast stop Power on acknowledgment Speed reference handling Crane motor potentiometer Conical motor control ACS380 FW book Page 511 Friday May 4 2018 4 18 PM ghv...

Page 512: ...control signals can be analog digital or fieldbus based from a programmable logic controller PLC or a manual control device such as joystick For a typical crane control interface see section Control connections on page 552 ABB product offering for cranes highlights safety and performance and every component that increases safety must be used with the crane drives For example in hoist drives closed...

Page 513: ... Configuring speed feedback using a HTL TTL pulse encoder page 525 Configuring Mechanical brake control page 531 Before the start up perform the following 1 Make sure that the necessary IO connections are available To configure necessary I O connections set the below parameters 2 In scalar motor control or in trolley and long travel movements disable torque proving and brake open torque See Config...

Page 514: ...s working as expected according to the command given by the default brake control signal interface relay output RO1 Open the brake temporarily by setting parameter 10 24 RO1 source to Energized Verify that the break opens Set parameter 10 24 RO1 source to Brake command to use the default brake control signal interface Control signal settings Select the signal sources for start and stop control 20 ...

Page 515: ...rake open delay eg 1 s 44 13 Brake close delay eg 1 s Select the source for the brake acknowledgment signal 44 07 Brake acknowledge selection as per the application requirements eg No acknowledge If you set up a hoist drive set the parameters as below 44 09 Brake open torque source Brake open torque 44 10 Brake open torque 30 this value works as minimum value when Brake torque memory is selected 4...

Page 516: ...log I O AI1 Speed freq 0 10V AGND Analog input circuit common AI2 Not configured AGND Analog input circuit common AO Output frequency 0 20 mA AGND Analog output circuit common SCR Signal cable shield screen 10V Ref voltage 10 V DC Safe torque off STO S Safe torque off Connected at factory Drive starts only if both circuits are closed Status from 06 18 Start inhibit status word 1 STO active circuit...

Page 517: ... same reference potential Input signals Start forward DI1 Start reverse DI2 Stop limit 1 forward DI3 Stop limit 2 reverse DI4 Slowdown DIO1 Output signals Speed freq 0 10V AI1 Output frequency 0 20mA AO Brake command RO1 ACS380 FW book Page 517 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 518: ... a hook Make sure that the brake circuit is working as expected according to the command given by the default brake control signal interface relay output RO1 Open the brake temporarily by setting parameter 10 24 RO1 source to Energized Verify that the brake opens Set parameter 10 24 RO1 source to Brake command to use the default brake control signal interface Control signal settings Select the sig...

Page 519: ...rake open delay eg 1 s 44 13 Brake close delay eg 1 s Select the source for the brake acknowledgment signal 44 07 Brake acknowledge selection as per the application requirements eg No acknowledge If you set up a hoist drive set the parameters as below 44 09 Brake open torque source Brake open torque 44 10 Brake open torque 30 this value works as minimum value when Brake torque memory is selected 4...

Page 520: ...10V AGND Analog input circuit common AI2 Not configured AGND Analog input circuit common AO Output frequency 0 20 mA AGND Analog output circuit common SCR Signal cable shield screen 10V Ref voltage 10 V DC Safe torque off STO S Safe torque off Connected at factory Drive starts only if both circuits are closed Status from 06 18 Start inhibit status word 1 STO active circuits are open 20 212 Power o...

Page 521: ... Input signals Start forward Serial with stop limit 1 DI1 Start reverse Serial with stop limit 2 DI2 Speed step sel 2 DI3 Speed step sel 3 DI4 Speed step sel 4 DIO1 Output signals Speed freq 0 10V AI1 Output frequency 0 20 mA AO Brake command RO1 ACS380 FW book Page 521 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de...

Page 522: ...mple make sure that the load is not hanging from a hook Make sure that the brake circuit is working as expected according to the command given by the default brake control signal interface relay output RO1 Open the brake temporarily by setting parameter 10 24 RO1 source to Energized Verify that the break opens Set parameter 10 24 RO1 source to Brake command to use the default brake control signal ...

Page 523: ...wledge selection as per the application requirements eg DI3 or No acknowledge If you set up a hoist drive set the parameters as below 44 09 Brake open torque source Brake open torque 44 10 Brake open torque 30 this value works as minimum value when Brake torque memory is selected 44 202 Torque proving Selected 44 203 Torque proving reference 25 0 44 204 Brake system check time 0 30 If you set up a...

Page 524: ...fe torque off Connected at factory Drive starts only if both circuits are closed Status from 06 18 Start inhibit status word 1 STO active circuits are open 20 212 Power on acknowledge and 20 12 Run enable 1 source SGND S1 S2 Relay output 1 RC Brake command 10 24 RO1 source Brake command RA RB Fieldbus module connections K457 FCAN 01 M CANopen K454 FPBA 01 M PROFIBUS DP K469 FECA 01 M EtherCAT K475...

Page 525: ...s safety For example in hoist crane application drives closed loop control encoder or external supervision must be used for safe speed supervision The figure below shows the ACS380 drive with BTAC module For information related to mechanical and electrical installation see the hardware manual of the drive Safety WARNING Obey all safety instructions for the drive Only qualified electricians are all...

Page 526: ...never you change the encoder parameters Trial run Temporarily set parameter 90 41 to Estimate Perform a trial run Observe encoder feedback from signal 90 10 Encoder 1 speed and compare with 01 02 Motor speed estimated If the difference between values are not high set 90 41 90 41 to Encoder 1 ACS380 FW book Page 526 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing T...

Page 527: ...or frequency according to the selected reference 76 08 Slow down speed or 76 09 Slow down frequency Trial run Test the connected inputs and outputs in the local control mode before the final trial run Note If digital input output DIO1 or DIO2 is in use set correct configuration 11 05 DIO1 configuration Input or 11 09 DIO2 configuration Input Safety WARNING Obey all safety instructions for the driv...

Page 528: ...Limit stop ramp time e g 0 500 s Trial run Test the connected inputs and outputs in the local control mode before the final trial run Note Instead of stop limit logic the switches can be connected serial with start orders ACS380 FW book Page 528 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 529: ...put output common Analog I O AI1 Speed freq 0 10V AGND Analog input circuit common AI2 Not configured AGND Analog input circuit common AO Output frequency 0 20 mA AGND Analog output circuit common SCR Signal cable shield screen 10V Ref voltage 10 V DC Safe torque off STO S Safe torque off Connected at factory Drive starts only if both circuits are closed Status from 06 18 Start inhibit status word...

Page 530: ... same reference potential Input signals Start forward DI1 Start reverse DI2 Stop limit 1 forward DI3 Stop limit 2 reverse DI4 Slowdown DIO1 Output signals Speed freq 0 10V AI1 Output frequency 0 20 mA AO Brake command RO1 ACS380 FW book Page 530 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 531: ... source Brake open torque 44 10 Brake open torque 30 Notes The break opening torque is meant for hoisting application only and is not necessary to use it with trolley and long travel movement applications If used for trolley or long travel movement applications set the value of both parameters as 0 In scalar motor control or in trolley and long travel movements disable Torque proving and Brake ope...

Page 532: ...vate the Brake safe closure function in parameter 44 207 Safety close select Trial run Tune the brake control parameters during final testing and when you monitor the actual speed and torque This helps to get the fastest possible response for the control commands without any jerk or roll back in the actual speed while opening or closing the brake ACS380 FW book Page 532 Friday May 4 2018 4 18 PM g...

Page 533: ...rque memory tmd Motor magnetization delay tod Brake open delay parameter 44 08 Brake open delay ncs Brake close speed parameter 44 14 Brake close level tccd Brake close command delay parameter 44 15 Brake close level delay tcd Brake close delay parameter 44 13 Brake close delay tcfd Brake close fault delay parameter 44 18 Brake fault delay trod Brake reopen delay parameter 44 16 Brake reopen delay...

Page 534: ...ring a check time 44 204 If both tests are performed successfully during the check time the drive opens the brake and the crane hoist motion starts For more detailed information on the tests see sections Brake system checks Torque proving on page 536 Brake system checks Brake slip on page 537 Note In scalar motor control or in trolley and long travel movements disable Torque proving and Brake open...

Page 535: ...Brake system check time 44 204 elapsed Motor torque 01 10 Torque proving reference 44 203 Motor speed Brake slip speed limit 44 205 Brake slip fault delay 44 206 elapsed Torque proving ok Brake slip ok Torque proving ok D100 Torque prove Brake slip ok D101 Brake slip Brake open command No Yes No Yes No Brake system check time 44 204 elapsed Brake system check time 44 204 elapsed ACS380 FW book Pag...

Page 536: ...ccessful in other words the actual torque of the drive reaches the reference level 44 203 the drive lets the brake open and starts the next step in the starting sequence Torque t s t s t s t s t s t t s Speed rpm Started magnetized D100 Torque prove Brake slip speed limit 44 205 26 02 01 01 D101 Brake slip Torque proving reference is held for the brake system check time even though the torque has ...

Page 537: ...rforms Torque proving with the brake closed If the motor actual speed exceeds speed limit 44 205 during a check time 44 204 and stays there for longer than a time delay 44 206 the drive trips on a fault D101 See Timing diagram on page 536 Note In scalar motor control or in trolley and long travel movements disable Torque proving and Brake open torque Select the following 44 09 Brake open torque so...

Page 538: ...d 01 01 and the ramped and shaped speed reference 23 02 are below a user defined speed limit 44 208 longer than a user defined delay 44 209 the drive trips on a fault D102 and closes the motor brake Timing diagram The below diagram shows the operation of the Brake safe closure fault Settings Parameters 44 207 Safety close select 44 208 Safety close speed 44 209 Safety close delay Signals 09 03 Cra...

Page 539: ...ring the extended run time operation the function timer resets Refer the Crane brake control timing diagram page 533 to see the operation of the Extended run time function Notes The Extended run time function is available only in vector control mode see page 54 when the drive is in Remote mode and only when parameter 21 03 Stop mode is set as Ramp If you enable Post magnetization function at the s...

Page 540: ...e drive is running and the motor is running in a steady state and the difference between the motor actual speed 90 01 and the ramped and shaped speed reference 24 01 is greater than the steady state deviation level for longer than a delay 76 34 or the motor is accelerating or decelerating and the difference between the motor actual speed 90 01 and the ramped and shaped speed reference 24 01 is gre...

Page 541: ...rpm 76 33 50 rpm t s t s 76 34 76 34 90 01 24 01 D105 Speed match Speed rpm t s t s t s t s Drive stopped Brake control active D200 Brake slip at standstill2 76 32 30 rpm 76 34 90 01 24 01 Because the drive is stopped the ramped and shaped speed reference 24 01 is zero ACS380 FW book Page 541 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0...

Page 542: ...With the Dead band function you can freeze the speed reference for a defined band area that is dead band or ignore a low speed reference caused by possible crane vibrations on the joystick The function re scales the analog signal based on the dead band settings and then calculates a new speed reference Example In the example Analog input reference AI1 comes from the joystick Par 12 18 AI1 max 10 V...

Page 543: ...Warnings Faults Start stop interlocking The Start stop interlocking function of the control program lets the end user start the crane only when the drive is ready to operate The function includes the following features Joystick zero position interlocking page 543 Joystick reference interlocking page 544 Joystick zero position interlocking This function supervises the zero position of the joystick ...

Page 544: ...ck the analog reference that comes from the joystick If the joystick zero position input 20 214 is active and the speed reference or torque reference is greater than 10 of the minimum or maximum scaled value of the used reference the drive generates a warning D208 after a time delay 20 215 NC NO CO NC NO CO Dead band Reverse Forward direction NC NO CO ACS380 FW book Page 544 Friday May 4 2018 4 18...

Page 545: ...1 Warnings D208 Joystick reference check D209 Joystick zero position Faults 10 10 t s t s t s 20 214 Joystick zero position D208 Joystick reference check 20 215 Joystick warning delay 22 01 Speed ref unlimited 10 of AI1 AI2 scaled at AI1 AI2 max 10 of AI1 AI2 scaled at AI1 AI2 min ACS380 FW book Page 545 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 8...

Page 546: ...closed This condition is valid when the crane movement has not reached the limit The following steps describe the forward stop limit operation in the forward lifting positive direction The same can be applied for reverse stop limit in the reverse lowering negative direction If the forward stop limit is activated while the drive is running in the forward up direction the function stops the motor ac...

Page 547: ... Warnings D205 Forward stop limit D206 Reverse stop limit Faults D108 Stop limits I O error 76 04 Forward stop limit DI3 sample value 76 05 Forward slow down limit Selected 76 06 Reverse stop limit DI4 sample value 76 07 Reverse slow down limit Selected 76 11 Limit stop mode Limit ramp stop mode 76 12 Limit stop ramp time 0 5 s sample value No Name Value ACS380 FW book Page 547 Friday May 4 2018 4...

Page 548: ...o limit trigger type Level low 76 03 and has two modes 1 Slowdown with two limit inputs 2 Slowdown with direction Slowdown with two limit inputs The two limit inputs of slowdown function are see figure above 1 Forward slowdown limit 76 05 for forward positive direction 2 Reverse slowdown limit 76 07 for reverse negative direction Forward Up Reverse Down Emergency stop Emergency stop stop limits 1 ...

Page 549: ...e the slowdown command after the drive stops the function allows only slow speed in both directions The function also limits the speed reference in both directions if you activate the slowdown command when the drive powers up Typically for the crane slowdown function parameters are set as follows Settings Parameters 76 01 Limit to limit control status 76 02 Enable limit to limit control 76 03 Limi...

Page 550: ...drive decelerates to zero speed according to a defined ramp time The mechanical brake closes when the drive reaches the brake close speed Torque limit and mechanical braking drive decelerates to zero speed against the drive torque limits The mechanical brake closes when the drive reaches the brake close speed Mechanical braking only the function forces the mechanical brake to close Typically for t...

Page 551: ...edge the drive generates an internal fault reset after a time delay 20 213 If the Power on acknowledgment circuit is open 20 212 False then the drive shows the warning D20B Power on acknowledge Timing diagram Typically for the crane power acknowledgment feature parameters are set as follows Settings Parameters 20 212 Power on acknowledge 20 213 Power on ackn reset delay Signals 09 01 Crane SW1 War...

Page 552: ...ut common Analog I O AI1 Speed freq 0 10V AGND Analog input circuit common AI2 Not configured AGND Analog input circuit common AO Output frequency 0 20 mA AGND Analog output circuit common SCR Signal cable shield screen 10V Ref voltage 10 V DC Safe torque off STO S Safe torque off Connected at factory Drive starts only if both circuits are closed Status from 06 18 Start inhibit status word 1 STO a...

Page 553: ...erence potential Input signals Start forward DI1 Start reverse DI2 Stop limit 1 forward DI3 Stop limit 2 reverse DI4 Slowdown DIO1 Power acknowledge DIO2 Output signals Speed freq 0 10V AI1 Output frequency 0 20mA AO Brake command ACS380 FW book Page 553 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 554: ...led at AI1 max 22 11 Ext1 speed ref1 22 13 Ext1 speed function Signals Warnings Faults For control connection diagram see Control through the I O interface using a joystick on page 514 Parabolic speed reference In general joystick movements cause a linear change to the speed reference a 50 change in position gives a 50 speed reference Often accurate load handling is needed in lower speed areas For...

Page 555: ...directions Besides the joystick the source of a parabolic speed reference can also be an analog signal from an external device Operation chart This graph shows the parabolic reference curves compared to the linear speed reference curve Settings Parameters 22 211 Speed reference shape 0 100 20 40 60 80 0 20 40 60 80 100 Incoming signal Crane speed reference a Symbol Description 1 Linear interrelati...

Page 556: ... To activate the subsequent speed step the previous speed step must be retained Typically for the step reference logic parameters are set as follows 22 21 Constant speed function 22 22 Constant speed sel1 22 23 Constant speed sel2 22 24 Constant speed sel3 Used reference 1 0 0 0 22 26 Constant speed 1 1 1 0 0 22 27 Constant speed 2 1 1 1 0 22 28 Constant speed 3 1 1 1 1 22 29 Constant speed 4 1 0 ...

Page 557: ... decreasing the reference These signals are not effective when the drive is stopped To activate crane potentiometer use parameter 22 220 Crane motpot enable Forward direction You can increase the motor potentiometer reference 22 230 with any of these two methods Activating the forward command When you activate the forward command the motor potentiometer reference 22 230 increases to the crane moto...

Page 558: ...02 Reverse direction You can increase the motor potentiometer reference 22 230 to the reverse direction with any of these two methods Activating the reverse command The motor potentiometer reference 22 230 increases to the crane motor potentiometer minimum speed 22 224 or Activating the crane motor potentiometer acceleration command 22 223 together with the reverse command This increases the motor...

Page 559: ...ne motpot enable Selected 22 223 Crane motpot accel sel DIO2 22 224 Crane motpot min speed 300 00 22 226 Crane motpot min value 1500 00 22 227 Crane motpot max value 1500 00 23 201 Crane motpot acc time 1 4 0 visible only if parameter 22 220 Crane motpot enable is set to Selected 23 202 Crane motpot dec tme 1 4 0 visible only if parameter 22 220 Crane motpot enable is set to Selected 22 227 Crane ...

Page 560: ... 22 223 Crane motpot accel sel 22 224 Crane motpot min speed 22 226 Crane motpot min value 22 227 Crane motpot max value 23 201 Crane motpot acc time 1 23 202 Crane motpot dec tme 1 group 20 Start stop direction Signals 22 230 Crane motpot ref act 22 225 Crane motpot sw Warnings Faults ACS380 FW book Page 560 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon...

Page 561: ...ed AGND Analog input circuit common AI2 Not configured AGND Analog input circuit common AO Output frequency 0 20 mA AGND Analog output circuit common SCR Signal cable shield screen 10V Ref voltage 10 V DC Safe torque off STO S Safe torque off Connected at factory Drive starts only if both circuits are closed Status from 06 18 Start inhibit status word 1 STO active circuits are open 20 212 Power on...

Page 562: ...ected to same reference potential Input signals Start forward DI1 Start reverse DI2 Stop limit 1 forward DI3 Stop limit 2 reverse DI4 Slowdown DIO1 Accelerate DIO2 Output signals Output frequency AO Brake command ACS380 FW book Page 562 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 563: ...agnetic field flux and the air gap between the cone shaped rotor and stator This axial force overcomes the return force of the brake spring and moves the rotor shaft and brake disc in an axial direction The brake is then released allowing the motor to start up After the motor is switched off or if the voltage fails the magnetic force collapses and the motor mechanically brakes to a standstill by t...

Page 564: ...tart flux level to the normal level 100 during a flux ramp down time 76 26 When the stop command is given the drive decelerates the motor When the motor speed 01 01 decreases below the zero speed limit 21 06 the motor starts to use the stop flux level 76 23 as the flux reference The flux ramps down from the normal level 100 to the stop flux level during the ramp down time When the actual motor flu...

Page 565: ...ameters 76 21 76 26 Signals 09 01 Crane SW1 76 27 Flux reference Warnings Faults D10A Brake not selected ACS380 FW book Page 565 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 566: ...566 Appendix A ACS380 in crane applications ACS380 FW book Page 566 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

Page 567: ...ning For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at abb com drives documents ACS380 FW book Page 567 Friday May 4 20...

Page 568: ...reserved Specifications subject to change without notice 3AXD50000029275 Rev E EN 2018 05 05 ACS380 FW book Page 568 Friday May 4 2018 4 18 PM ghv Vertriebs GmbH Am Schammacher Feld 47 85567 Grafing Telefon 49 80 92 81 89 0 info ghv de www ghv de ...

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