CS-I User and Maintenance, R.2.8 ENG
Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy
tel. +39 024504433 Fax +39 024504321 E-mail:[email protected] Web site: www.safcosys.it
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Index
Index 5
1.
CS-I system overview. ......................................................................................... 8
2.
Warnings and precautions for safe use .......................................................... 10
2.1.
Applicable safety rules ..................................................................................... 10
2.2.
Main features ..................................................................................................... 11
2.3.
CS-I/T warning lights, switches, buttons and their functionality .................. 12
2.4.
Notes on installation ......................................................................................... 14
3.
Installation and connectors .............................................................................. 14
3.1.
Connecting the CS-I / P ..................................................................................... 14
3.1.1
Power supply section ........................................................................................ 14
3.1.2
Power output section ........................................................................................ 16
3.1.3
Description of the features of the connectors and signals. ........................... 17
3.1.4
Hydraulic connection ........................................................................................ 20
4.
Operation of the control and parameters ........................................................ 21
4.1.
System power on and first window .................................................................. 21
4.2.
EDIT Menù .......................................................................................................... 21
4.2.1
Set the basic configuration............................................................................... 21
4.2.2
Input to program parameters, and first setting (Spot-weld or Seam-weld). . 23
4.2.3
Spot program parameters in cycles ................................................................. 24
4.2.4
Spot program parameters in milliseconds ...................................................... 26
4.2.5
Spot cycle parameters description .................................................................. 28
4.2.6
Forge .................................................................................................................. 37
4.2.7
Seam program parameters in cycles ............................................................... 38
4.2.8
Seam program parameters in milliseconds .................................................... 39
4.2.9
Seam cycle parameters description ................................................................ 40
4.2.10
System Parameters ........................................................................................... 45
4.2.11
Auto-Step ........................................................................................................... 51
4.2.12
Communications ............................................................................................... 53
4.2.13
Error Log ............................................................................................................ 55
4.2.14
Inputs / outputs Check. ..................................................................................... 56
4.2.15
Machine Calibration .......................................................................................... 58
4.2.16
Copy Program .................................................................................................... 62
4.2.17
CAN bus Measures ............................................................................................ 63
5.
RUN mode .......................................................................................................... 66
5.1.
Start cycle inputs and concomitantly .............................................................. 66
5.2.
Selection of Running Programs ....................................................................... 67
5.3.
Pre stroke function ............................................................................................ 67
5.4.
External input weld current enable. ................................................................. 68
5.5.
Inputs Protection ............................................................................................... 68
5.5.1
Over temperature of the transformer / diode (Thermostat) .............................. 68
5.6.
Control inputs .................................................................................................... 69
5.6.1
Emergency ....................................................................................................... 69
5.6.2
Pressure switch ................................................................................................ 69
5.6.3
Current probe ................................................................................................... 69
5.6.4
Voltage probe ................................................................................................... 69
5.6.5
Reset alarms .................................................................................................... 69
5.6.6
Reset steps ...................................................................................................... 70
5.7.
Control outputs .................................................................................................. 70
5.7.1
Main Solenoid valves (EV 1,2,3,4) ................................................................... 70
5.7.2
Forge solenoid valves and roll motor (EV 5) ................................................... 70
5.7.3
Pre stroke solenoid valve (EV 6 PRE-STROKE) .............................................. 70