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SECTION 00: GENERAL INFORMATION
DOB 2490-2789
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X3-45 Commuter PA1605 Maintenance Manual (Final Version – Rev.2 April 2016)
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CONTENTS
1. FOREWORD ................................................................................................................................................ 2
2. SCHEMATICS ............................................................................................................................................... 2
3. PRECAUTIONS TO BE OBSERVED BEFORE WELDING ..................................................................................... 2
4. SAFETY NOTICE ........................................................................................................................................... 4
4.1 DATA PLATES AND CERTIFICATIONS .............................................................................................................. 4
4.1.1 Engine .................................................................................................................................................... 5
4.1.2 Transmission .......................................................................................................................................... 5
4.1.3 Drive Axle ............................................................................................................................................... 5
4.1.4 Front Axle ............................................................................................................................................... 5
4.1.5 Power Steering Pump ............................................................................................................................. 5
4.1.6 Coach Final Record ................................................................................................................................. 5
4.1.7 Safety Certification ................................................................................................................................ 5
4.1.8 DOT Certification Label .......................................................................................................................... 6
4.1.9 Fuel Tank Label ...................................................................................................................................... 6
4.1.10 Vehicle Identification Number (VIN) ...................................................................................................... 6
5. FASTENER STRENGTH IDENTIFICATION ........................................................................................................ 8
5.1 STANDARD TORQUE SPECIFICATIONS ........................................................................................................... 9
5.2 SELF ‐ LOCKING FASTENERS ........................................................................................................................... 11
5.3 RECOMMENDATIONS FOR REUSE ............................................................................................................... 11
5.4 SIX LOBED SOCKET HEAD ............................................................................................................................. 11
6. SECTION CHANGE LOG ............................................................................................................................... 15
ILLUSTRATIONS
FIGURE 1: VOLVO D13 ENGINE DATA PLATE.......................................................................................... 5
FIGURE 2: ALLISON TRANSMISSION ........................................................................................................ 5
FIGURE 3: TYPICAL SERIAL & MODEL NUMBERS .................................................................................. 5
FIGURE 4: I-BEAM AXLE TYPICAL SERIAL & MODEL NUMBERS ........................................................... 5
FIGURE 5: POWER STEERING PUMP ....................................................................................................... 5
FIGURE 6: DOT CERTIFICATION PLATE ................................................................................................... 6
FIGURE 7: VEHICLE I.D. .............................................................................................................................. 6
FIGURE 8: VEHICLE IDENTIFICATION NUMBER ...................................................................................... 7
FIGURE 9: THREAD NOTATION ................................................................................................................. 8
FIGURE 10: BOLT STRENGTH MARKINGS ............................................................................................... 8
FIGURE 11: SELF-LOCKING FASTENERS ............................................................................................ 11
FIGURE 12: METRIC - US STANDARD CONVERSION TABLE ............................................................... 13
FIGURE 13: CONVERSION CHART .......................................................................................................... 14