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16
134 Workshop Manual, TPD 1350, issue 3
New 1000 Series
To fit a partially finished liner
The liner is an interference fit in the parent bore. A
special tool will be necessary to fit the liners, tool
PD.150B can be used. If a liner is a very tight fit it may
be necessary to use a hydraulic press.
Caution: Do not hit a liner with a hammer.
1 Clean thoroughly the parent bore of the cylinder
block with an approved degreasing fluid.
2 Inspect the parent bore for damage and corrosion.
Damaged cylinder blocks should be discarded.
3 Clean thoroughly the outer surface of the liner with
an approved degreasing fluid.
4 Apply a small amount of engine oil around the top
of the parent bore to assist the entry of the liner.
5 Engage the cylinder liner (A5) into the parent bore;
ensure that the liner is vertical. Put the adaptor
PD.150B-17A (A4) onto the top of the liner with the
flame ring in the groove of the adaptor. Put the
bearing (A3) into position in the recess in the top of
the adaptor with the flat face of the bearing to the
bottom of the recess.
6 Fit the threaded rod (A1) through the bearing, the
adaptor and the liner until the handle (A2) is against
the recess in the bearing. In this position adjust the
threaded rod until the end is below the bottom face of
the cylinder block.
7 Fit the adaptor PD.150B/6 (A6) onto the threaded
rod; ensure that the flat face of the adaptor is against
the bottom face of the cylinder block as shown (A). Fit
the washer and the nut; ensure that the threaded rod
is in the centre of the liner and tighten the nut onto the
adaptor.
8 Lubricate the ratchet of the handle and the
threaded rod with Shell Spirax oil or an equivalent oil.
Operate the handle and press the liner into the fully
fitted position.
9 Remove the tool PD.150B and thoroughly clean the
top of the cylinder block.
Continued
5
6
1
3
4
2
A
A0213
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