HOW TO USE THIS MANUAL
This service manual describes the service procedures for the
NSS250S/A.
Follow the Maintenance Schedule (Section 4) recommendations to
ensure that the vehicle is in peak operating condition.
Performing the first scheduled maintenance is very important. It
compensates for the initial wear that occurs during the break-in
period.
Sections 1 and 4 apply to the whole scooter. Section 3 illustrates
procedures for removal/installation of components that may be
required to perform service described in the following sections.
Section 5 through 24 describe parts of the scooter, grouped according
to location.
Find the section you want on this page, then turn to the table of
contents on the first page of the section.
Most sections start with an assembly or system illustration, service
information and troubleshooting for the section. The subsequent
pages give detailed procedure.
If you are not familiar with this scooter, read Technical Feature in
Section 2.
If you don't know the source of the trouble, go to section 26
Troubleshooting.
Your safety, and the safety of others, is very important. To help
you make informed decisions we have provided safety
messages and other information throughout this manual. Of
course, it is not practical or possible to warn you about all the
hazards associated with servicing this vehicle.
You must use your own good judgement.
You will find important safety information in a variety of forms
including:
• Safety Labels – on the vehicle
• Safety Messages – preceded by a safety alert symbol
and
one of three signal words, DANGER, WARNING, or CAU-
TION.
These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
• Instructions – how to service this vehicle correctly and safely.
As you read this manual, you will find information that is preceded by
a
symbol. The purpose of this message is to help prevent
damage to your vehicle, other property, or the environment.
ALL INFORMATION, ILLUSTRATIONS, DIREC-
TIONS AND SPECIFICATIONS INCLUDED IN
THIS PUBLICATION ARE BASED ON THE
LATEST PRODUCT INFORMATION AVAIL-
ABLE AT THE TIME OF APPROVAL FOR
PRINTING. Honda Motor Co., Ltd. RESERVES
THE RIGHT TO MAKE CHANGES AT ANY
TIME WITHOUT NOTICE AND WITHOUT
INCURRING ANY OBLIGATION WHATSO-
EVER. NO PART OF THIS PUBLICATION MAY
BE REPRODUCED WITHOUT WRITTEN PER-
MISSION. THIS MANUAL IS WRITTEN FOR
PERSONS WHO HAVE ACQUIRED BASIC
KNOWLEDGE OF MAINTENANCE ON Honda
MOTORCYCLES, MOTOR SCOOTERS OR
ATVS.
Honda Motor Co., Ltd.
SERVICE PUBLICATION OFFICE
CONTENTS
GENERAL INFORMATION
TECHNICAL FEATURES
FRAME/BODY PANELS/EXHAUST SYSTEM
MAINTENANCE
LUBRICATION SYSTEM
E
NGINE
AND DR
IV
E
TRAIN
FUEL SYSTEM (PGM-FI)
COOLING SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVES
CYLINDER/PISTON
DRIVE PULLEY/DRIVEN PULLEY/CLUTCH
FINAL REDUCTION
ALTERNATOR/STARTER CLUTCH
CRANKCASE/CRANKSHAFT/BALANCER
FRONT WHEEL/SUSPENSION/STEERING
REAR WHEEL/PARKING BRAKE/SUSPENSION
HYDRAULIC BRAKE
ABS (NSS250A)
BATTERY/CHARGING SYSTEM
IGNITION SYSTEM
ELECTRIC STARTER
CHASSIS
E
L
E
CTRICAL
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
2
3
1
LIGHTS/METERS/SWITCHES
Date of Issue: April, 2008
©Honda Motor Co., Ltd.
Honda Smart Card Key System
23
Honda S Matic System (NSS250A)
24
25
WIRING DIAGRAMS
TROUBLESHOOTING
INDEX
27
26
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