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General Instructions
GI-6126J12-01
GI-7
General technical specifications of repair
1. Disassembly procedure requirements
Before disassembly of any component, please take full considerations, park the bus on an even
and safe place, place the gearlever at the neutral position, flame out, disconnect the power supply
switch and wedge the front and rear wheels. It is very important to ensure the safety of repair
personnel and the bus.
Thoroughly clean relevant parts before disassembly of any component;
The disassembly of any assembly must be carried out at a clean place to avoid ingress of any
dust and foreign matter;
Upon disassembly of any subassembly, please place all components on a clean worktable
according to the sequence of disassembly; It helps to avoid component loss and make it
convenient for assembly in this way.
Use dedicated tools if possible to make it convenient for disassembly and avoid damages to the
components;
Take care of the forces applied on the shaft or housing and avoid damaging the component while
disassembling any component with a tool. Disassembly of some components is forbidden; It is
forbidden to exert an external force on any driven part that is running;
2. Assembly procedure requirements
Thoroughly clean all the components that need to be assembled. Do not allow ingress of any
dust and foreign matter into the transmission. Otherwise, unnecessary losses may be caused.
Take the following precautions during assembly;
Fastening bolts: fasten the bolts with the required torque; apply lubricating oils and other
sealants if required;
Reassemble in the correct sequence;
Initial lubrication: consider lubricating greases for initial lubrication to avoid scratches and dry
frictions;
Bearing installation: flanged bearing installer/remover is recommended for bearing installation.
Such type of installer/remover can exert forces on both the inner and outer rims of the bearing
simultaneously so that not only damages to the steel balls and inner/outer rims are avoided, but
also the concentricity of bearing, shaft and hole is guaranteed; Do not use installer/remover of a
pipe casing type because it exerts forces merely on one part of the inner and outer rims of the
bearing and thus may cause damages to the bearing;
Installation of O-rings: apply silicon lubricants before assembly of O-rings;
Installation of sealing gaskets: do not use removed sealing gaskets. Please use new gaskets
during reinstallation. Do not miss any sealing gasket. Otherwise, oil leakages or displacement
may be caused.
Sealant application: the surface shall be clean and dry and the sealants shall be applied evenly
and continuously;
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Страница 511: ...2019 12 17 CATL Confidential Introduction of Power Battery System CATL AFS STTG ...
Страница 513: ...2019 12 17 CATL Confidential Page 3 Composition of Battery System Chapter 1 ...
Страница 516: ...2019 12 17 CATL Confidential Page 6 Introduction of Battery System Hardware Chapter 2 ...
Страница 518: ...Appendix 1 MSD 2019 12 17 CATL Confidential Page 8 MSD A With Fuse MSD B Without Fuse ...
Страница 519: ...Appendix 2 Pressure Valve Upper Lid 2019 12 17 CATL Confidential Page 9 Outer side Inner side ...
Страница 535: ...2019 12 17 CATL Confidential Page 25 Introduction of Battery Management System BMS Chapter 3 ...
Страница 537: ...3 2 Electrical Schematic Diagram Example 2019 12 17 CATL Confidential Page 27 ...
Страница 538: ...3 3 Principle Diagram of Battery Management System BMS 2019 12 17 CATL Confidential Page 28 ...
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