Bosch SYEPS 1X Series, Руководство по эксплуатации

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Maintenance and repair 111/132
RE 30201-B/07.2014, SYEPS series 1X, Bosch Rexroth AG
Interval (operating hours)
Item to be inspected/serviced Inspection/maintenance work
Initially Subsequently
40 160 Hydraulic accumulator Check pre-charge pressure and , if required, refill
nitrogen
40 40 Oil filter of power unit Inspect
160 160 Oil cooler of power unit Clean
160 160 Hydraulic system Check mounting elements
2000 2000 Hydraulic hoses Inspect
2000 2000 Hydraulic power unit Change oil filter
5000 2000 Hydraulic system Analyze oil
As required Hydraulic system Change oil
The following intervals are valid for single-shift operation:
Table 33: Schedule
Operating hours Interval
8 Daily
40 Weekly
160 Monthly
2000 Annually
5000 After 2 ½ years
10.2.1 Inspection for leakage
Inspect the complete SYEHL punching axis for leakage. The early detection of loss
of hydraulic fluid can help identify and remedy defects on the machine or system.
Rexroth therefore recommends that the SYEHL punching axis and the machine be
kept clean at all times.
10.2.2 Check for generation of noise
Check the complete SYEPS hydraulic system for the generation of noise. The
generation of noise or an increase in the noise level can indicate a possible failure of
one or several components at an early time and helps avoid consequential damage.
10.2.3 Check of mounting elements
Inspect the mounting elements for proper fit. Inspect all of the mounting elements
while the system is switched off, depressurized and cooled down. If necessary,
secure screws of the mounting elements against loosening using Loctite 243.
10.2.4 Check of operating temperature
Check the operating temperature under comparable load conditions. The maximum
operating temperature is 50 °C; 60 °C is permitted briefly.
10.2.5 Check of gas charge pressure
Losses of nitrogen on hydraulic accumulators are usually very small. However, in
order to prevent the bladder or diaphragm from being destroyed when the gas
charge pressure p0 falls, we recommend that the gas precharge pressure be checked
at regular intervals.
The precharge pressure p0 indicated on the circuit diagram or on the accumulator
label must be set after each installation or after repairs and then be checked at least
Inspection intervals