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Yamatake DigitroniK DCP32, User Manual

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4-7 Connecting Inputs (analog inputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

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Connecting input 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

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Connecting input 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-8 Connecting Control Outputs (outputs 1, 2, 3) . . . . . . . . . . . . . . . . . . . . . . . 4-10

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Relay output (0D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

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Current output (5G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

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Position-proportional output (2G). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

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Heat/cool output (3D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

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Heat/cool output (5K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

4-9 Connecting Auxiliary Outputs (output 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

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0D, 5G auxiliary outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4-10 Connecting Event Output (relay output). . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4-11 Connecting Time Event Output (open-collector) . . . . . . . . . . . . . . . . . . . . . 4-16

4-12 Connecting External Switch (RSW) Input. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

4-13 Connecting for Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

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RS-485 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

4-14 Isolating Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

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Control outputs 0D, 5G, 3D, 5K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

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Control output 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Chapter 5. FUNCTIONS

5-1 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

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Data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-2 Program Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

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Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

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Events 1 to 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

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Time events 1 to 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

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PID set selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

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G.Soak (guarantee soak) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

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PV start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

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Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

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Pattern link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

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Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

5-3 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

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Mode type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

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Mode transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

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Mode transition operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

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Mode transition limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5-4 Controller and Programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5-5 Input Processing Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-6 Output Processing Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

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Exchanging MV1/MV2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

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Control output CH1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

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SP output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29

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Auxiliary output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

viii

Summary of Contents for DigitroniK DCP32

Page 1: ...rogram Controller DCP32 This manual contains information for ensuring correct use of the DCP32 It also provides necessary information for installation maintenance and troubleshooting This manual should be read by those who design and maintain devices that use the DCP32 Be sure to keep this manual nearby for handy reference ...

Page 2: ...ademarks of Yamatake Corporation 1998 Yamatake Corporation ALL RIGHTS RESERVED Make sure that this Instruction Manual is handed over to the user before the product is used Copying or duplicating this Instruction Manual in part or in whole is for bidden The information and specifications in this Instruction Manual are subject to change without notice Considerable effort has been made to ensure that...

Page 3: ...rns the user of the danger of electrical shock White circles with a diagonal bar notify the user that specific actions are prohibited to prevent possible danger These icons graphically represent the actual prohibited action The example on the left notifies the user that disassembly is prohibited Black filled in circles instruct the user to carry out a specific obligatory action to prevent possible...

Page 4: ...r faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the DCP32 as relay terminals Doing so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the DCP32 Failure to do so might ...

Page 5: ...ssemble or heat batteries Store batteries in low temperature dry locations Failure to observe the above cautions may cause batteries to emit heat or split or battery fluid to leak Store batteries out of the reach of small children Batteries are small and are easy to swallow If a child swallows a battery consult a physician immediately Do not throw used batteries into fires or dispose at the user s...

Page 6: ...ac operation power voltages 90 to 264 Vac Frequency 50 60 Hz Power or current ratings 30 VA maximum EQUIPMENT CONDITIONS Do not operate the instrument in the presence of flammable liquids or vapors Operation of any electrical instrument in such an environment constitutes a safety hazard Temperature 0 to 50 Humidity 10 to 90 RH Vibration Frequency 10 to 60 Hz Acceleration 1 96 m s2 maximum Installa...

Page 7: ...mmunications specifications XXXXX XXXXXX ser s anua XXXXX No CP U M XXXXE XXXXXXXXXX XXXX XXXXXXXXXX XXXXXX XXXXXXXXXX XXXXXX XXXXXXXXXX XXXXXX XXXXXXXXXX XXXXXX XXXXXXXXXX XXXXXX Product Manual Manual No CP SP1042E This manual This manual is provided with the DCP32 single loop model It is required reading for those in charge of designing producing and maintaining control systems incorporating the...

Page 8: ...sors of wiring work Chapter 5 FUNCTIONS This chapter describes the functions of the DCP32 This chapter is required reading for designers of control systems using the DCP32 Chapter 6 OPERATION This chapter describes how to switch the basic display states of the DCP32 and select and run programs This chapter is required reading for designers of control systems using the DCP32 and users of control sy...

Page 9: ...mbined key operations 2 7 Loader jack 2 8 2 3 Input Type and Range No 2 9 Inputs 1 2 9 Inputs 2 2 10 Chapter 3 INSTALLATION MOUNTING 3 1 Installation 3 1 Mounting locations 3 1 Noise generating sources and countermeasures 3 2 Dust proof cover 3 2 3 2 Mounting 3 3 Panel cutout dimensions 3 3 Mounting method 3 4 Chapter 4 WIRING 4 1 Wiring Precautions 4 1 4 2 Compensating Lead 4 3 4 3 Terminal Conne...

Page 10: ...13 Connecting for Communications 4 19 RS 485 interface 4 19 4 14 Isolating Inputs and Outputs 4 22 Control outputs 0D 5G 3D 5K 4 22 Control output 2G 4 22 Chapter 5 FUNCTIONS 5 1 Data 5 1 Data types 5 1 5 2 Program Patterns 5 2 Patterns 5 2 Events 1 to 3 5 3 Time events 1 to 5 5 6 PID set selection 5 8 G Soak guarantee soak 5 9 PV start 5 10 Cycle 5 10 Pattern link 5 11 Tag 5 11 5 3 Modes 5 12 Mod...

Page 11: ... PARA Keys 7 4 How to register functions to PARA keys 7 4 7 3 Parameter Setup List 7 6 Variable parameter settings 7 7 Description of variable parameter settings 7 9 Variable parameter 2 settings 7 16 Description of variable parameter 2 settings 7 17 Event configuration data settings 7 18 Description of event configuration data 7 24 PID parameter 1 settings 7 25 PID parameter 2 settings 7 28 Setup...

Page 12: ...iagnostics during operation 9 3 Self diagnostics only when certain functions are operating 9 3 Alarm code display 9 3 Alarm categories 9 4 9 3 Trouble during Key Entry 9 5 Trouble in the basic display state 9 5 Trouble in the parameter setup state 9 8 Trouble in the program setup state 9 8 9 4 Motor Adjustment is Impossible 9 11 Normal wiring for direct motor rotation 9 12 Normal wiring for revers...

Page 13: ...ormation that the user might benefit by knowing Circled numbers indicate steps in a sequence or indicate corresponding parts in an explanation Indicates the DCP32 state after an operation DISP keys These icons represent keys on the DCP32 s console FUNC PROG keys Key combinations like these indicate keys that must be pressed while being held down together PA01 C21 These represent indications on the...

Page 14: ... of 0 1 seconds ensures consistently high precision control Wide range of control output types A wide range of models supporting various control output types are available relay time proportional output position proportional output current output voltage time proportional output and heat cool output On models other than heat cool control output you can also choose neural net based auto tuning and ...

Page 15: ...ning Neuro Fuzzy Forward reverse action ON OFF control SP limit SP bias Output change limitter Upper lower limitter SP output Exchanging MV1 MV2 Outputs 1 2 3 Current Relay Voltage Position proportional Heat cool Event Outputs PV SP Deviation MV MFB Modes Alarm Time Event Outputs Time event Segment code Auxiliary Outputs PV SP Deviation MV MFB CPL communications I O Loader communications I O Progr...

Page 16: ...ters setup data table data and constant value operation data Note Variable parameters contain common parameters regardless of channels CH1 and CH2 Program No 19 Number of segments 8 SP Time 4 5 6 7 8 Program No 3 Number of segments 15 SP Time 13 15 14 Program No 2 Number of segments 19 SP Time 18 19 Program No 1 Number of segments 6 SP Time 1 2 3 4 5 6 4 5 6 7 8 13 15 14 18 19 1 2 3 4 5 6 SP1 SP2 ...

Page 17: ...ler or MX200 machine controller can be used as the host station in this case CPL communications refers to standard host communications defined in Yamatake CPD Handling Precautions On a 3 lead wire RS 485 configuration the Yamatake CMA50A105 cannot be used as the converter for the master or slave station MA500 or MX200 RS 485 DCP32 slave station Personal computer DCP32 slave station RS 232C CMA50A1...

Page 18: ...h inputs 12 5 time events supported RS 485 communications supported 00 Additional treatment not supported T0 Tropical treatment K0 Antisulfide treatment D0 Inspection Certificate provided B0 Tropical treatment Inspection Certificate provided L0 Antisulfide treatment Inspection Certificate provided Y0 Traceability Certificate Basic Model No P 3 2 A A S Handling Precautions On 2G 3D and 5K output mo...

Page 19: ...e and electrical circuits Connectors for connecting power input output event outputs external switch inputs 4 and auxiliary outputs options Add on terminal base Terminal for connecting external switch inputs 8 options time event outputs options and CPL communications options This base is not provided on models not supporting external switch inputs 8 and time event outputs Key lock screw Fixes the ...

Page 20: ... being set up During constant value operation this display goes out in the basic display state When an alarm occurs in the basic display state alarm code AL is displayed Segment No display In the basic display state this display indicates the currently selected segment No In the program setup state this display indicates the segment No currently being set up During constant value operation this di...

Page 21: ...N and goes out when output is OFF In the case of 2G output models lights when the open side relay is ON and goes out when the relay is OFF Lights when current output is assigned to output 1 OT2 When relay or voltage are assigned to output 2 lights when output is ON and goes out when output is OFF In the case of 2G output models lights when the closed side relay is ON and goes out when the relay is...

Page 22: ...therwise these LEDs are out T1 T2 T3 These LEDs light when each of time events 1 to 5 are ON and T4 T5 go out when OFF In the program setup programming state these LEDs light when each of the items for time events 1 to 5 are displayed Otherwise these LEDs are out Profile display Displays the tendencies rise soak fall of the program pattern of the displayed channel CH1 or CH2 whose LED is lit in th...

Page 23: ...le Doing so might damage the console Function key FUNC key Auto Manual key A M key Parameter key PARA key Program key PROG key Run Hold key RUN HOLD key Display key DISP key Clear key CLR key Up arrow key key Enter key ENT key Auto tuning key AT key Down arrow key key Left arrow key key Right arrow key key Loader jack RUN HOLD PROG PARA FUNC ENT DISP CLR AT A M ...

Page 24: ...s selection of setup group major item in basic display state To change the setup group major item To fix the setup group major item To move between individual items minor items To start changing of individual item setting values To end changing of individual item setting values while setting value is blinking To change individual item setting values while setting value is blinking To cancel changi...

Page 25: ...asic display state To execute general reset To cancel general reset Key operation FUNC PROG ENT FUNC CLR DISP FUNC ENT FUNC PROG FUNC DISP PROG ENT DISP FUNC CLR DISP ENT DISP Combined key operations FUNC DISP Displayed channel switching keys Press the DISP key with the FUNC key held down in the basic display state to switch the displayed channel PROG RUN HOLD Reset keys Press the RUN HOLD key wit...

Page 26: ...C CLR Program item delete keys Press the CLR key with the FUNC key held down during entry of settings in the program setup state to clear the setting FUNC ENT Segment insert delete keys Press the ENT key with the FUNC key held down at the SP or time items in the program setup state to move to the segment insert delete screen PROG Program copy keys Press the PROG key with held down in the program o...

Page 27: ...0 DIN L 19 Z07 200 0 to 800 0 300 to 1600 Golden iron 20 Z06 0 0 to 300 0 K chromel Input Type Range No Code Temp Range C Temp Range F JIS 89 Pt100 32 F50 200 0 to 500 0 300 to 900 IEC Pt100 Ω 33 F46 200 0 to 200 0 300 to 400 34 F32 100 0 to 150 0 150 0 to 300 0 35 F36 50 0 to 200 0 50 0 to 400 0 36 F38 60 0 to 40 0 76 0 to 104 0 37 F33 40 0 to 60 0 40 0 to 140 0 38 F05 0 0 to 500 0 0 0 to 900 0 3...

Page 28: ... lower limit alarm occurs at a line disconnection if input has been downscaled when input is disconnected during setup The number of digits past the decimal point for DC current and DC voltage is programmable within the range 0 to 3 Input Type Range No Code Temp Range C Temp Range F K CA 128 K44 200 0 to 300 0 300 to 700 K CA 129 K29 200 to 1200 300 to 2400 Input Type Range No Code Temp Range C Te...

Page 29: ...rces of electrical noise such as high voltage ignition equipment welders Locations near flammable liquid or steam WARNING Before removing or mounting the DCP32 be sure to turn the power OFF Failure to do so might cause electric shock Do not disassemble the DCP32 Doing so might cause electric shock CAUTION Use the DCP32 within the operating ranges recommended in the specifications temperature humid...

Page 30: ...rovision of a CR filter for fast rising noise Recommended CR filter Yamatake Model No 81446365 001 Provision of a varistor for high wave height noise Recommended varistor Yamatake Model No 81446366 001 100 V 81446367 001 200 V Handling Precautions The varistor may become short circuited when trouble occurs Pay attention to this when providing a varistor on the DCP32 Dust proof cover Use the dust p...

Page 31: ...r mounting the DCP32 Handling Precautions When mounting the DCP32 take care to prevent the temperature at the lower surface of the DCP32 s case from exceeding the operating temperature range 0 to 50 C particularly when mounting vertically or during multiple mounting 92 0 8 0 92 0 8 0 150 min when vertically installed 99 min when horizontally installed Unit mm ...

Page 32: ...l Mounting bracket Panel Mounting method Handling Precautions To secure the DCP32 tighten the screw on the mounting bracket supplied until there is no more play and then tighten a further full turn Take care not to overtighten the screw Doing so might deform or damage the case Keep the mounting angle to within 10 from the horizontal at both the DCP32 rear top and bottom Lift up from rear by 10 max...

Page 33: ...ht cause fire or faulty operation Inputs to the current input terminals and on the DCP32 should be within the current and voltage ranges listed in the specifications Failure to do so might cause fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused termin...

Page 34: ...llers is at least 1 MΩ If the input impedance is less than 1 MΩ the DCP32 may not be able to detect sensor disconnection Precautions when combining the DCP32 with other data input device When inputting the DCP32 s I O parallel connection in case of input to an A D converter or analog scanner read data may fluctuate To prevent this adopt one of the following measures Use a low speed integrating typ...

Page 35: ...minal Use shielded compensating leads only Note For I O other than thermocouples use JCS 364 shielded instrument polyethylene insulated vinyl sheath cable or equivalent product This is generally referred to shielded twisted cable for instruments The following cables are recommended Shielded multi core microphone cord MVVS can be used if there is little electromagnetic induction Fujikura Cable Co 2...

Page 36: ...32 in locations subject to vibration or impact be sure to use round crimped terminals to prevent the lead from coming loose from the terminal When wiring with crimped terminals take care to prevent contact with adjacent terminals The recommended tightening torque for the terminal screws is 0 78 to 0 98 N m 7 4 ø3 7 Unit mm 7 3 max 6 6 max ...

Page 37: ...n the standard terminal base or add on terminal base The following diagram shows the recommended draw out directions for the leads on the standard terminal base The lead draw out directions are the same when using the add on terminal base Lead draw out direction Lead draw out direction Standard terminal base ...

Page 38: ...oise measures do not bundle primary and secondary power leads together or pass them through the same piping or wiring duct Ground When it is difficult to ground shielded cable prepare a separate ground terminal earth bar Ground type 100 Ω max Ground cable 2 mm sq min annealed copper wire AWG14 Cable length Max 20 m 1 3 2 1 2 E 3 4 GND Instrument power supply 90 to 264 Vac 50 60 Hz Other circuits G...

Page 39: ...Auxiliary output 0D output 3D output 2G output Output 1 Output 2 Output 3 Auxiliary output 26 27 28 29 30 31 32 33 34 21 22 23 24 25 RSW1 RSW2 RSW3 RSW4 COM V Thermocouple input Resistance temperature detector Resistance temperature detector DC mA V mV Voltage input Thermocouple input Input 2 Input 1 Auxiliary output 4 to 20 mA Recorder etc 44 45 46 47 48 43 41 42 55 56 53 54 51 52 49 50 63 64 62 ...

Page 40: ...tion 33 31 34 A B C 33 32 31 34 33 32 31 34 33 32 31 34 33 32 31 mV V mA Connecting input 1 Multiple input 1 supports various sensor inputs Connect as follows according to the sensor being used Thermocouple input RTD input DC voltage input DC current input 30 A B C 29 28 31 30 29 28 31 26 27 26 27 Connecting input 2 Multiple input 2 supports various sensor inputs Connect as follows according to th...

Page 41: ...oltage across DC current input terminals and may cause faulty operation Pay attention to polarities when wiring inputs Use only shielded cable for wiring inputs When a thermocouple is used as the input prevent wind from blowing against the terminals This may cause an error in readings 33 31 ...

Page 42: ... 22 mA dc With current adjustment function setup data C78 Output 2 MV2 or MV1 Current output 4 to 20 mA dc 0 to 20 mA dc Resistive load 600 Ω max Voltage output 2 to 22 mA dc With current adjustment function setup data C79 Handling Precautions When switching small currents connect a bleeder resistor to allow current flow of the minimum relay switching input 100 mA min Current output and voltage ou...

Page 43: ...attention to the switching direction Handling Precautions The life of internal relays is limited Avoid setting the PID constant in such a way that results in excessive repeated ON OFF switching When using a 100 200 Vac motor pay attention to rush current and the contact rating If necessary provide an external auxiliary relay Maintain a distance of at least 30 cm between the wiring for motor termin...

Page 44: ... of MV1 CH1 MV and MV2 CH2 MV and output 1 and output 2 can be selected in setup data C44 4 to 20 mA dc and 0 to 20 mA dc can be selected in setup data C90 15 14 13 31 11 12 16 Load Power supply Output 1 MV1 heat output or MV2 heat output Contact rating resistive load 5 A 30 Vdc 120 Vac 4 A 240 Vac Minimum switching current 100 mA Output 2 MV1 cool output or MV2 cool output Contact rating resistiv...

Page 45: ... dc and 0 to 20 mA dc can be selected in setup data C90 15 14 13 31 11 12 16 18 17 19 Load SSR Load SSR Load SSR Output 1 MV1 heat output or MV2 heat output Current output 4 to 20 mA dc 0 to 20 mA dc Resistive load 600 Ω max Voltage output 2 to 22 mA dc With current adjustment function setup data C78 Output 2 MV1 cool output or MV2 cool output Current output 4 to 20 mA dc 0 to 20 mA dc Resistive l...

Page 46: ...le only 2G 3D or 5K models do not support auxiliary output 4 to 20 mA dc and 0 to 20 mA dc can be selected in setup data C90 WARNING Before wiring the DCP32 be sure to turn the power OFF Failure to do so might cause electric shock Receiver 18 17 19 Auxiliary output output 3 4 to 20 mA dc 0 to 20 mA dc Resistive load 600 Ω max ...

Page 47: ...autions When switching small currents connect a bleeder resistor to allow current flow of the minimum relay switching input 10 mA min 6 31 4 5 Load Power supply Contact rating resistive load 1 A 30 Vdc 250 Vac Contact rating resistive load 1 A 30 Vdc 250 Vac Contact rating resistive load 2 A 30 Vdc 250 Vac 9 7 8 Load Power supply 10 Load Power supply EV1 1a EV2 1b EV3 1a1b Minimum switching curren...

Page 48: ...he external power supply and terminals to on the DCP32 Doing so will cause faulty open collector output The DCP32 does not contain a short circuit prevention circuit When connecting to a semiconductor load such as a programmable controller sequencer select a module whose current directions are matching Use a module that does not operate by leakage current when the open collector output of the DCP3...

Page 49: ...OFF Use no voltage contacts having a sufficient minimum switching capability with respect to the contact current and open voltage of the DCP32 When using a semiconductor e g open collector as a no voltage contact use a semiconductor whose contact terminal voltages at contact ON are 3V max and whose leakage current at contact OFF is 0 1 mA External switch inputs on the DCP32 DCP31 and SDC40 series ...

Page 50: ...recautions Do not connect to the SDC20 21 or SDC30 31 series in parallel Doing so might damage the external switch inputs of the SDC20 21 or SDC30 31 Internal circuit 41 48 Add on terminal base 12 Vdc 12 Vdc 12 Vdc 12 Vdc Internal circuit 21 24 Standard terminal base 25 External switch input External switch input ...

Page 51: ... 485 interface Add on terminal base 59 60 61 SDA SDB RDA RDB SG 57 58 Handling Precautions Make sure that different addresses are set for each slave station Provide terminators total of 4 in the case of a 5 lead connection on both ends of the communications path Use terminators having a resistance of 150 Ω 5 1 2 W min In the case of a 3 lead connection short circuit terminals and and and on the DC...

Page 52: ... only one end and not both ends In this connection the Yamatake CMA50A105 can be used as a host station converter SDA SDB RDA RDB SG FG SDA Shielded cable SDB RDA RDB SG Shielded cable Shielded cable Master station Terminator Terminator Terminator Terminator Slave station DCP32 SDA SDB RDA RDB SG RDA RDB SDA SDB SG FG Slave station DCP32 Slave station DCP32 57 58 59 60 61 57 58 59 60 61 57 58 59 6...

Page 53: ... path Grounding of the shielded FG terminal should be carried out at only one end and not both ends When there are only three RS 485 terminals terminals marked are wired internally SDA SDB RDA RDB SG SDA Shielded cable SDB RDA RDB SG Shielded cable Shielded cable Master station Terminator Terminator Slave station DCP32 SDA SDB RDA RDB SG RDA RDB SDA SDB SG FG Slave station DCP32 Slave station DCP3...

Page 54: ...t outputs 1 to 5 open collector output Digital circuit The following figures show isolation between inputs and outputs Solid lines show isolated items and dotted lines show non isolated items Control outputs 0D 5G 3D 5K Handling Precautions The loader jack is not isolated from internal digital circuits Be sure to cap the loader jack when it is not in use Control output 2G 31 32 33 34 Input1 full m...

Page 55: ...Basic data that can be changed only in READY mode Linearization table data SP1 SP2 and time data Time event 1 to 5 data PID set No data for use in channel 2 control Event Events 1 to 3 data Channel 2 G Soak ON OFF data PID set No CH1 PID set No data for use in channel 1 control G Soak CH1 Channel 1 G Soak ON OFF data PV START ON OFF data Cycle count data Pattern link destination program No data Ei...

Page 56: ...ent to an end point SP setting value of the current segment Accordingly segments are categorized as follows Rising ramp rising ramp rising tendency Previous segment SP setting value current segment SP setting value Falling ramp falling ramp falling tendency Previous segment SP setting value current segment SP setting value Soak soak Previous segment SP setting value current segment SP setting valu...

Page 57: ...the state the up facing arrow in the figure indicates a change to ON and a down facing arrow indicates a change to OFF Event ON delay The event No to apply the delay to and the delay time can be set regardless of event type Delay functions to turn output ON when the event is continuously ON for the preset delay time after the event OFF ON condition is satisfied When event ON delay is combined with...

Page 58: ...41 is set to 1 and SP output programmer functions is selected the MV2 direct reverse event does not function PV direct ON OFF ON OFF PV reverse H EV EV SP EV PV H PV Deviation direct ON OFF ON OFF Deviation reverse H SP EV PV H PV EV SP direct ON OFF ON OFF SP reverse H EV EV EV EV EV SP H SP MV direct ON OFF ON OFF MV reverse H MV H MV MFB direct ON OFF ON OFF MFB reverse H MFB H MFB SP Absolute ...

Page 59: ...d by the event type the event is turned ON Otherwise the event is OFF Alarms Alarms are divided into the PV range alarm group alarm code Nos 01 to 16 and the controller alarm group alarm code Nos 70 to 99 and low battery voltage When the event type is set to the logical OR of all alarms the alarm turns ON even if at least one of the alarms occurs When the event type is set to PV range alarm the al...

Page 60: ...gment are valid See segments 4 and 5 in the figure Accordingly the ON and OFF times settings at the segment end point are ignored However ON and OFF times set for segment end points when the END mode is moved to are valid See segment 9 in the figure and compare with segment 10 in the END mode When the ON time is set to 0 no OFF time setting or OFF time is greater than 0 output becomes OFF at time ...

Page 61: ...as regular time events 8 G Soak standby Segment 8 time start When ON 0 output turns ON when segment 8 is entered Segment ON time OFF time Output ON Output OFF 9 ON segment time 10 Segment time END mode ON segment time Segment ON time OFF time Output ON Output OFF Segment ON time OFF time Output ON Output OFF Segment No Event No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 T1 ON OFF ON OFF ON OFF ON OFF ON ...

Page 62: ... PID set selection on the same channel Note When setup data C11 is set to 1 PID set No items CH1 in the program setup are not displayed When setup data C34 is set to 1 PID set No items CH2 in the program setup are not displayed By designation of PID set segment the PID set No is set for each segment and control output is calculated by each of the PID parameters By PID set auto switching the SP ful...

Page 63: ...rofile display blinks The operation state is the same as HOLD at the segment start point time is set to 0 If G Soak standby is canceled on both channels when G Soak is set to ON on channels CH1 and CH2 operation of that segment starts However note that in the FAST mode the DCP32 does not enter the G Soak standby state even if G Soak is set to ON The G Soak standby state can also be canceled by ext...

Page 64: ...gment of the program pattern to the final set segment for a preset number of cycles The number of cycles can be set up to 9999 When a number of cycles n is set the operation count becomes n 1 When executing cycle operation operation at the end point of the final segment is not carried out and operation is restarted with the effective value setting of previous segment continued of the program item ...

Page 65: ...revious segment continued of the program item e g PV event value PID set No whose setting is continuous from the previous segment cleared If PV start is programmed to the link destination pattern the PV start function operates after the link is made After the link has been made PID operation is not initialized and is continued Pattern link functions simultaneously on both patterns of SP1 and SP2 T...

Page 66: ...is ready for operation MV output is fixed and events to be operated according to event setting values turn OFF However events to be operated according to controller states are active Parameters for all of the setup data some event configuration data and some constant value operation data can be set or changed only in the READY mode During program operation program pattern Nos 1 to 19 can be select...

Page 67: ...g MV outputs are active in PID control or ON OFF control and events and time events are active The DCP32 does not enter the G Soak standby state even if G Soak Guarantee Soak is set The FAST mode is not available during constant value operation END In this mode operation of the program has ended MV outputs are active in PID control or ON OFF control and events and time events are active with progr...

Page 68: ...odes at end of operation is set up in the setup data During constant value operation The solid lines in the following diagram shows mode transition operation Note When moving between the AUTO and MANUAL modes the modes in the square frames can be moved between Switching between program operation and constant value operation In the READY mode select operation by the constant value operation data mo...

Page 69: ... involves moving to the AUTO mode from the MANUAL mode of the displayed channel MANUAL This operation involves moving to the MANUAL mode from the AUTO mode for the displayed channel When the DCP32 enters the MANUAL mode the basic display state changes as follows When controller functions are selected PV and output value are displayed When programmer functions are selected PV and SP are displayed W...

Page 70: ...y Switch Com munica tions HOLD to HOLD mode Key Switch Com munica tions RESET to READY mode Key Switch Com munica tions ADV to next segment Key Switch Com munica tions FAXT to FAST mode Key Switch Com munica tions AUTO MANUAL AUTO MANUAL Operation Original mode Program operation Constant value operation MANUAL to MANUAL mode Key Switch Com munica tions AUTO to AUTO mode Key Switch Com munica tions...

Page 71: ...els on other output models are limited to use as a controller at all times Controller When the DCP32 is used as a controller PID control operation is carried out according to PV SP and PID setting values and the resulting manipulated variable MV is output as an analog output Heat cool PID control and 3 position proportional is also possible instead of PID control depending on the type of output su...

Page 72: ...limit alarm Temperature unit range Upper lower limit value scaling Digital filter Bias Setting Setup data C03 resistance temperature detector Setting Setup data C91 thermocouple Setting Setup data C72 DC current and voltage Setting Setup data C07 DC current and voltage Setting Setup data C04 to C06 thermocouple and resistance temperature detector Setting Setup data C02 Setting Setup data C08 Setti...

Page 73: ...Setup data C27 DC voltage Setting Setup data C24 to C26 thermocouple and resistance temperature detector Setting Setup data C22 Setting Setup data C28 Setting Variable parameters 2 Pbl 2 Setting Variable parameters 2 FL 2 PVw wet bulb temperature PV 1 PVD wet bulb temperature Relative humidity calculation Setting Variable parameter 2 Table data t C 1 to t d b PrSS vEL Analog input 2 Cold junction ...

Page 74: ... output The MV1 MV2 switching function can be used for SP output even though SP output originally is not MV So SP output is shown to be connectable to MV1 and MV2 in the above figures for convenience only Channel 1 control output Channel 1 SP output MV1 Output 1 Channel 2 control output Channel 2 SP output MV2 Output 2 Auxiliary output Output 3 Relay current voltage output Current voltage output C...

Page 75: ...g PID parameters P l d rE Setting Variable parameters loUt rPld Setting Variable parameters otL AT operation Setting Variable parameters At AT execution MV at over range Setting Setup data C12 C13 Over range MV in READY mode Setting Setup data C16 READY mode Manual MV MANUAL mode Preset manual value When C44 1 Manipulated variable MV1 Output 1 Current output 4 to 20 mA 0 to 20 mA C75 0 C90 When C4...

Page 76: ... AT operation Setting Variable parameters 2 At 2 AT execution MV at over range Setting Setup data C35 C36 Over range MV in READY mode Setting Setup data C39 READY mode Manual MV MANUAL mode Preset manual value When C44 0 Manipulated variable MV2 Output 1 Current output 4 to 20 mA 0 to 20 mA C75 0 C90 When C44 1 5G output 2G 3D and 5K Output 2 Current output 4 to 20 mA 0 to 20 mA C76 0 C90 Output 3...

Page 77: ...ed variable MV1 Output 1 Time proportional relay output Time proportional voltage output C75 1 When C44 0 0D and 5G output Setting Variable parameters CY 1 Setting Variable parameters CY 2 2G 3D and 5K Setting Variable parameters CY 3 Output 2 Time proportional voltage output C76 1 Output 3 Output 1 time proportional output cycle Output 2 time proportional output cycle Output 3 time proportional o...

Page 78: ...ated variable MV2 Output 1 Time proportional relay output Time proportional voltage output C75 1 When C44 1 0D and 5G output Setting Variable parameters CY 1 Setting Variable parameters CY 2 2G 3D and 5K Setting Variable parameters CY 3 Output 2 Time proportional voltage output C76 1 Output 3 Output 1 time proportional output cycle Output 2 time proportional output cycle Output 3 time proportional...

Page 79: ...ameters m At MFB automatic adjustment execution Manual MV MANUAL mode Preset manual value When C44 1 Manipulated variable MV1 When C44 0 2G output Output other than position proportional output 3 Setting Setup data C44 Output upper lower limit limitter Setting PID parameters oL oH Motor control method selection Setting Variable parameters m C MFB operation Setting Variable parameters m CL m oP m t...

Page 80: ...parameters m At MFB automatic adjustment execution Manual MV MANUAL mode Preset manual value When C44 0 Manipulated variable MV2 When C44 1 2G output Setting Setup data C44 Output upper lower limit limitter Setting PID parameters oL 2 oH 2 Motor control method selection Setting Variable parameters m C MFB operation Setting Variable parameters m CL m oP m t Motor control operation Output 1 Open sid...

Page 81: ...Setting Setup data C14 C15 Setting Setup data C44 Setting Variable parameters dlFF Output lower upper limit limitter 3 position control operation Heat side Setting PID parameters oL oH Setting Setup data C45 Variable parameters dv L HY L READY AUTO modes MV in READY mode heat Setting Setup data C16 Output 2 Time proportional relay output Current output 4 to 20 mA 0 to 20 mA C76 0 C90 Time proporti...

Page 82: ...nt Setting Setup data C37 C38 Setting Setup data C44 Setting Variable parameters dlFF Output lower upper limit limitter 3 position control operation Heat side Setting PID parameters 2 oL 2 oH 2 Setting Setup data C45 Variable parameters dv L HY L READY AUTO modes MV in READY mode heat Setting Setup data C39 Output 2 Time proportional relay output Current output 4 to 20 mA 0 to 20 mA C76 0 C90 Time...

Page 83: ... output and 0 to 20 mA output in setup data C90 Main output types Upper lower limit scaling Setting Setup data C18 1 Setting Setup data C19 C20 MV in READY mode Setting Setup data C16 READY mode Upper lower limit scaling MANUAL mode Manual SP 1 When C44 1 SP 1 output Output 1 Current output 4 to 20 mA 0 to 20 mA C75 0 C90 When C44 0 5G output 2G 3D and 5K Output 2 Current output 4 to 20 mA 0 to 20...

Page 84: ...lower limit scaling MANUAL mode Manual SP 2 When C44 0 SP 2 output Output 1 Current output 4 to 20 mA 0 to 20 mA C75 0 C90 When C44 1 5G output 2G 3D and 5K Output 2 Current output 4 to 20 mA 0 to 20 mA C76 0 C90 Output 3 Current output 4 to 20 mA 0 to 20 mA C77 0 C90 0D and 5G outputs Setting Setup data C42 C43 Setting Setup data C44 Auxiliary output type Upper lower limit scaling Setting Setup d...

Page 85: ...ation of program operation constant value operation modes Continuation of READY RUN HOLD FAST END modes Continuation of AUTO MANUAL modes Continuation of manual value if in MANUAL mode Continuation of program No segment No Continuation of segment progress time Continuation of display No of basic display state in AUTO mode Cancellation of auto tuning smart tuning Cancellation of MFB automatic adjus...

Page 86: ...CYC CH1 CH2 PV SP In the program operation mode READY indicates the currently selected program segment No Displays other than READY indicate the currently operating program segment No In the constant value operation mode nothing is displayed and this display is blank Profile Display Upper display Basic indicator LED lamps Displays the LED to light LED lit LED blinking Supplementary explanation PRO...

Page 87: ...as follows When variable parameter 2 CH 2 is set to 1 display 9 is inserted When variable parameter 2 CH 2 is set to 2 display 10 is inserted FUNC key DISP key functions This key combination switches between CH1 display and CH2 display As the display number that is selected by the DISP key is independent to each channel the display number on the CH1 and CH2 display is not necessarily the same numb...

Page 88: ...vents 1 to 5 Displayed channel On the displayed channel the digit to which an SP value can be entered blinks in the MANUAL mode when programmer functions are selected However note that in the MANUAL mode when SPw programmer functions are selected none of the digits in SP blink on the CH2 display on temperature humidity operation models Display 3 On the displayed channel the digit to which an SP va...

Page 89: ...Program No Segment No Pattern tendency Output states of events 1 to 3 time events 1 to 5 CYC Displayed channel Display 5 This display is exclusive to heat cool output models output model No appended with 3D or 5K when the displayed channel is heat cool output Display 6 Either of hours minutes or minutes seconds is selected in setup data C64 as the time unit in the setup Select either remaining seg...

Page 90: ...2 is set to 1 PV2 indicates the relative humidity while PVw indicates the wet bulb temperature Display 10 This display is exclusive to CH2 display on temperature humidity operation models only when variable parameter 2 CH 2 is set to 2 PVw is the wet bulb temperature and SPw is the wet bulb side SP SPw is calculated from SP1 dry bulb side SP and SP2 relative humidity SP The digit to which an SP va...

Page 91: ... key is independent to each channel the display number on the CH1 and CH2 display is not necessarily the same number even if the displayed channel is switched by the FUNC key DISP key combination Display 1 Display 1 indicates the PV of both channels However note that the lit LED of CH1 LED and CH2 LED indicates the displayed channel common to displays 1 to 7 A blinking LED indicates the channel di...

Page 92: ...nnel the digit to which an SP value can be entered blinks in the MANUAL mode when controller functions are selected Display 4 This display is exclusive to 2G output models output model No appended with 2G when the displayed channel is position proportional output PV PV SP PROG SEG PROFILE Output states of events 1 to 3 time events 1 to 5 SP Displayed channel PV PV Output value PROG SEG PROFILE Out...

Page 93: ... the displayed channel is heat cool output Display 6 This display is exclusive to CH2 display on temperature humidity operation models only when variable parameter 2 CH 2 is set to 1 PV2 indicates the relative humidity while PVw indicates the wet bulb temperature Display 7 This display is exclusive to CH2 display on temperature humidity operation models only when variable parameter 2 CH 2 is set t...

Page 94: ... to 1 after 19 Each press of decrements the program No The display reverts to 19 after 1 Handling Precautions Program Nos can be selected whether they are already set or not A program No currently selected by external switch input cannot be selected The program No cannot be selected during constant value operation Pressing does not change the program No when values currently being entered are disp...

Page 95: ...ernal switch turns ON action is opposite to the setting of setup data C01 With direct reverse action switching CH2 direct reverse action follows the setting of setup data C21 when the external switch turns OFF When the external switch turns ON action is opposite to the setting of setup data C21 External Function Detection Method Switch No RSW1 RUN Rising edge RSW2 HOLD Rising edge RSW3 RESET Risin...

Page 96: ...FF OFF OFF ON ON ON ON OFF OFF RSW11 8 OFF OFF OFF OFF OFF OFF OFF OFF ON ON RSW12 10 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Program No Selection 0 1 2 3 4 5 6 7 8 9 External Weighting State Switch No RSW8 1 OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON RSW9 2 OFF ON OFF ON ON OFF ON OFF OFF ON OFF ON RSW10 4 OFF OFF OFF OFF OFF ON OFF ON ON ON ON ON RSW11 8 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON ...

Page 97: ...s min 2 The time from the rising edge of the RUN signal up to holding of the program No is 0 2 seconds min 3 The time from holding of RUN signal OFF up to the rising edge of the RUN signal is 0 2 seconds min 4 The time from the rising edge of the RUN signal up to holding of RUN signal ON is 0 2 seconds min 5 The time from fixing of the selected No up to changing of the program No is 0 4 seconds ma...

Page 98: ... of the PID set in use is set to 0 Programmer functions On the current output channel when programmer functions are in operation with setup data C18 for CH1 or C41 for CH2 set to 1 SP can be manually manipulated When SP is displayed in the basic display state only one digit in the SP value being entered blinks When the SP value is incremented or decremented by or the actual SP output also incremen...

Page 99: ...tuning is inverted lower limit to upper limit and vice versa is determined as follows from SP and PV at start of auto tuning Auto tuning can be started by the AT key external switch inputs and communications The AT key functions on the currently displayed channel During auto tuning the AT LED on the currently displayed channel blinks If one or more of the following conditions occurs during auto tu...

Page 100: ...current output or position proportional output is repeated several times If this causes controller trouble manually set the PID value Sometimes a suitable PID value cannot be obtained depending on the control target If this happens manually set the PID value Though auto tuning can be executed simultaneously on both the CH1 and CH2 channels suitable PID values cannot be obtained if PVs in each chan...

Page 101: ... LoC is 2 or 4 This parameter is not displayed when constant value operation data modE is 1 This parameter is not displayed when the output type on CH2 is current output and setup data C41 is 1 This parameter is not displayed when the output type on CH1 is heat cool3D output and setup data C45 is 1 This parameter is not displayed when variable parameter LoC is 1 2 or 4 This parameter is not displa...

Page 102: ... is displayed the setting value blinks This state is referred to as the setting value entry state In this state pressing or can increment or decrement the setting value that is blinking Also pressing or moves the position of the digit that is blinking If you press the ENT key when the setting value that is blinking is at the desired value blinking stops the display returns to its normal lit state ...

Page 103: ...0 C90 C00 C01 C02 C03 C09 C10 C01 C00 Basic Display State DISP key Setting value blinking key key Change setting value ENT key ENT key PARA key Individual items minor items Individual items minor items key key DISP key ENT key stores setting value to memory PARA key does not store setting values to memory ENT key PARA key Setting group selection major items key key ...

Page 104: ...ividual items in the table below are displayed successively In this example let s change the setting values The settings for registering these individual items are as follows Setup Data Setting SEt Base Setting Group 1000 Constant value operation data 1500 PID parameters 1 2000 PID parameters 2 2500 Variable parameters 3000 Variable parameters 2 3500 Event configuration data 4000 Table data 4500 S...

Page 105: ...rations are described in the figure shown below Handling Precautions When invalid assignments are registered to an individual item that item is skipped and the next registered item is displayed Items that can be changed When these items are displayed blinking the setting values can be changed by the and key The ENT key stores data to memory Items for reference These are displayed at all times Basi...

Page 106: ... The decimal point position changes according to the input range type setting For example when one digit past the decimal point is allowed 1999U becomes 199 9 and 9999U becomes 999 9 FS The numbers and decimal point position change according to the input range setting For example when the input range is 0 0 to 800 0 C 0 FS is 0 0 and 100 FS is 800 0 ...

Page 107: ...yed and setting is not possible 0 2 degrees of freedom PID is disabled 1 2 degrees of freedom PID is enabled Note On heat cool models when setup data C44 setting is 0 is displayed and setting is not possible 0 1 to 60 0 seconds 1999 to 9999U Note When setup data C11 setting is 0 PID set auto switching OFF is displayed and setting is not possible 1999 to 9999U Note On heat cool models when setup da...

Page 108: ...ther than 2G output models is displayed and setting is not possible On 2G output models when m C setting is 2 is displayed and setting is not possible 0 to fully open adjustment 500 Note On models other than 2G output models is displayed and setting is not possible On 2G output models when m C setting is 2 is displayed and setting is not possible fully closed adjustment 500 to 9999 Note On models ...

Page 109: ... However note that items assigned to the PARA key can be called up by the PARA key in the basic display state When LoC is set to 3 the following keys are disabled Basic display state PROG key program selection program selection RUN HOLD key RUN HOLD PROG RUN HOLD keys RESET PROG DISP keys ADV FUNC keys FAST A M key AUTO MANUAL AT key AT start AT cancel FUNC CLR DISP keys general reset However note...

Page 110: ...However as initialization may result in lost continuity of PID operation initialization may adversely influence PID operation depending on the circumstances in which the DCP32 is being used Initialization ON OFF and conditions can be selected by the rPId setting St smart tuning method selection CH1 0 Smart tuning is disabled 1 The brake value is fixed to inhibit overshoot 2 Overshoot is inhibited ...

Page 111: ...V to lessen the frequency of motor operation during setup and manually applying weak PID differential for inhibiting disturbance to lengthen service life for example prove effective These PID are switched automatically by applying fuzzy rules on the slope between deviation and PV When I reset time is set to 0 control is carried out without integration in all states regardless of the setting value ...

Page 112: ...is carried out by setting values or by external switch input Heat side PID set No Cool side PID set No PID set No selection Note 4 Note 3 Constants P l d rE PID operation reverse action fixed PV SP Heat side PID set No constant oL oH Cool side PID set No constant oL oH Heat cool output operation Dead zone Heat side output Cool side output Note 2 Note 1 MV Result of PID operation MV 50 Dead zone Co...

Page 113: ...al in the READY mode when setup data C44 setting is 0 This is set in setup data C16 MV heat in READY mode and C17 MV cool in READY mode Output is time proportional output when setup data C44 setting is 1 This is set to setup data C39 MV2 heat in READY mode and C40 MV2 cool in READY mode When connecting an actuator that may burn by time proportional output set setup data C16 and C17 or C39 and C40 ...

Page 114: ... side relay to ON at all times when MV is greater than or equal to 100 0 to set the motor to a fully open or fully closed state to compensate this error However note that this error is not compensated when MV is limited to within 0 1 to 99 9 by the output limitter or when MV is 0 0 or less or 100 or more due to the control state The following are probable causes when estimated position control is ...

Page 115: ...n to m oP The time it took from fully closed to fully open is written to m t However note that if this time is 240 0 seconds or more the time is taken as 240 0 seconds When all adjustments are completed the DCP32 returns to the basic display state 4 To cancel automatic adjustment press the DISP key When automatic adjustment begins you cannot press any keys other than the DISP key The DISP key is u...

Page 116: ...rt tuning is disabled 1 The brake value is fixed to inhibit overshoot 2 Overshoot is inhibited while automatically reviewing the brake value Note On heat cool models and setup data C44 setting is 1 is displayed and setting is not possible 0 2 degrees of freedom PID is disabled 1 2 degrees of freedom PID is enabled Note On heat cool models and setup data C44 setting is 1 is displayed and setting is...

Page 117: ...ge 7 10 2PI 2 advanced PID selection CH2 See variable parameter 2PId page 7 11 Setting 1999 to 9999U Note When setup data C34 setting is 0 PID set auto switching OFF is displayed and setting is not possible On heat cool models and setup data C44 setting is 1 PID set auto switching OFF is displayed and setting is not possible No Item Code Item 19 CP 24 PID auto switching point 2 4 20 CP 25 PID auto...

Page 118: ...se 28 to 49 NOP Time events 50 Time event 51 to 99 NOP Controller status events 100 RUN HOLD FAST END 101 READY 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby logical OR of CH1 and CH2 107 MANUAL logical OR of CH1 and CH2 108 Auto tuning executing logical OR of CH1 and CH2 109 Constant value operation 110 MFB estimated position control 111 Logical OR of all alarms 112 PV range alarm 113 Cont...

Page 119: ...ting is 50 is displayed and setting is not possible 0 to 200U when event type is neither MV nor MFB 0 0 to 20 0 when event type is MV or MFB Note When the event type setting is 50 is displayed and setting is not possible 0 to 3600 seconds No Item Code Item 2 Ed1 Event 1 standby 3 HYS1 Event 1 hysteresis 4 dLt Event 1 ON delay time Factory Setting 0 5 0 User Setting ...

Page 120: ...e events 50 Time event 51 to 99 NOP Controller status events 100 RUN HOLD FAST END 101 READY 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby logical OR of CH1 and CH2 107 MANUAL logical OR of CH1 and CH2 108 Auto tuning executing logical OR of CH1 and CH2 109 Constant value operation 110 MFB estimated position control 111 Logical OR of all alarms 112 PV range alarm 113 Controller alarm 114 Lo...

Page 121: ...ting is 50 is displayed and setting is not possible 0 to 200U when event type is neither MV nor MFB 0 0 to 20 0 when event type is MV or MFB Note When the event type setting is 50 is displayed and setting is not possible 0 to 3600 seconds No Item Code Item 6 Ed2 Event 2 standby 7 HYS2 Event 2 hysteresis 8 dL2 Event 2 ON delay time Factory Setting 0 5 0 User Setting ...

Page 122: ...e events 50 Time event 51 to 99 NOP Controller status events 100 RUN HOLD FAST END 101 READY 102 RUN 103 HOLD 104 FAST 105 END 106 G Soak standby logical OR of CH1 and CH2 107 MANUAL logical OR of CH1 and CH2 108 Auto tuning executing logical OR of CH1 and CH2 109 Constant value operation 110 MFB estimated position control 111 Logical OR of all alarms 112 PV range alarm 113 Controller alarm 114 Lo...

Page 123: ...o 3600 seconds 0 T1 to T5 are all time events 1 T1 is a segment No event T2 to T5 are time events 2 T1 and T2 are segment No events T3 to T5 are time events 3 T1 to T3 are segment No events T4 and T5 are time events 4 T1 to T4 are segment No events T5 is a time event 5 All T1 to T5 are segment No events Note On models not supporting time events is displayed and setting is not possible Settings can...

Page 124: ...n the mode changes from READY to the RUN mode at PV 550 C the DCP32 enters the standby state so event output is turned OFF Once PV falls to less than 490 C standby is canceled so event output is turned ON when the PV rises to 500 C or above from then on Standby functions only when the event type is set to PV type event and does not function when set to time event type or controller status type dL1...

Page 125: ... When I setting is 0 integrating operation for inhibiting disturbance also functions Increasing the rate time d dd allows overshoot to be inhibited more easily However it also make hunting more likely to occur as the controller reacts to minute changes in PV In a temperature control system setting the rate time to 1 3 to 1 4 of the integrating time is generally considered to be appropriate In a pr...

Page 126: ... set 1 4 33 d 4 Rate time PID set 1 4 34 oL 4 MV lower limit PID set 1 4 35 oH 4 MV upper limit PID set 1 4 36 rE 4 Manual reset PID set 1 4 37 br 4 Brake PID set 1 4 38 dP 4 Disturbance inhibit proportional band PID set 1 4 39 dI 4 Disturbance inhibit reset time PID set 1 4 40 dd 4 Disturbance inhibit rate time PID set 1 4 41 P 5 Proportional band PID set 1 5 42 I 5 Reset time PID set 1 5 43 d 5 ...

Page 127: ... 7 67 br 7 Brake PID set 1 7 68 dP 7 Disturbance inhibit proportional band PID set 1 7 69 dI 7 Disturbance inhibit reset time PID set 1 7 70 dd 7 Disturbance inhibit rate time PID set 1 7 71 P 8 Proportional band PID set 1 8 72 I 8 Reset time PID set 1 8 73 d 8 Rate time PID set 1 8 74 oL 8 MV lower limit PID set 1 8 75 oH 8 MV upper limit PID set 1 8 76 rE 8 Manual reset PID set 1 8 77 br 8 Brake...

Page 128: ...I setting is 0 integrating operation for inhibiting disturbance also functions Increasing the rate time d dd allows overshoot to be inhibited more easily However it also make hunting more likely to occur as the controller reacts to minute changes in PV In a temperature control system setting the rate time to 1 3 to 1 4 of the integrating time is generally considered to be appropriate In a pressure...

Page 129: ...33 d 24 Rate time PID set 2 4 34 oL 24 MV lower limit PID set 2 4 35 oH 24 MV upper limit PID set 2 4 36 rE 24 Manual reset PID set 2 4 37 br 24 Brake PID set 2 4 38 dP 24 Disturbance inhibit proportional band PID set 2 4 39 dI 24 Disturbance inhibit reset time PID set 2 4 40 dd 24 Disturbance inhibit rate time PID set 2 4 41 P 25 Proportional band PID set 2 5 42 I 25 Reset time PID set 2 5 43 d 2...

Page 130: ...7 67 br 27 Brake PID set 2 7 68 dP 27 Disturbance inhibit proportional band PID set 2 7 69 dI 27 Disturbance inhibit reset time PID set 2 7 70 dd 27 Disturbance inhibit rate time PID set 2 7 71 P 28 Proportional band PID set 2 8 72 I 28 Reset time PID set 2 8 73 d 28 Rate time PID set 2 8 74 oL 28 MV lower limit PID set 2 8 75 oH 28 MV upper limit PID set 2 8 76 rE 28 Manual reset PID set 2 8 77 b...

Page 131: ... and lower limit values 0 0 to 10 0 ratio to input range Note 0 0 disables square root extraction When the input 1 range type is non linear is displayed and setting is not possible 0 Disabled 1 Enabled Note Table data setting A b is used for the linearization table 1999 to upper limit U Note Changing the input 1 range has no effect on the range However note that a general reset sets the range to t...

Page 132: ...rting the upper and lower limit values 0 Reverse action heat humidifying 1 Direct action cool dehumidifying Note On heat cool models and setup data C44 setting is 1 is displayed and setting is not possible On other models external switch input can invert direct reverse action on the setting of C21 0 C 1 F Note On PV2 channel models when the input 2 range type is linear is displayed and setting is ...

Page 133: ...V2 channel models and 100 0 RH on temperature humidity operation models 0 OFF PID set segment designation on CH2 side 1 ON Note When set to 1 the CH2 side PID set item in the program is invalid The switching point for auto switching is set in variable parameters CP 21 to CP 27 0 OFF 1 ON Note On temperature humidity operation models is displayed and setting is not possible 10 to 110 Note On PV2 ch...

Page 134: ...et to 0 MV1 is switched to output 1 and MV2 is switched to output 2 When set to 1 MV1 is switched to output 2 and MV2 is switched to output 1 On heat cool and 2G output models When set to 0 MV1 is switched to output 1 output 2 and MV2 is switched to output 3 When set to 1 MV1 is switched to output 3 and MV2 is switched to output 1 output 2 0 3 position control disabled 1 3 position control enabled...

Page 135: ...llowing values for the setting group containing that item 1000 Constant value operation data 1500 PID parameter 1 2000 PID parameter 2 2500 Variable parameter 3000 Variable parameter 2 3500 Event configuration data 4000 Table data 4500 Setup data Assignments to which a nonexistent No have been set are invalid 0 READY 1 END 0 Hours minutes 1 Minutes seconds 0 Remaining segment time 1 Total operatio...

Page 136: ...o 22 mA Note When each of the outputs are other than voltage output including heat cool is displayed and setting is not possible Normally use the factory setting 0 Burnout current ON 1 Burnout current OFF Note Normally set to 0 When radiamatic temperature detector RT50 is connected to input 1 use at setting 1 0 Expansion disabled 1 Expansion enabled Note This setting is for service use only Normal...

Page 137: ...rminal 1 to 15 Loader jack communications address Note is displayed and setting is not possible Note These settings are for service use only and can only be verified No Item Code Item 85 C85 CPL communications speed code 86 C86 Unused 87 C87 Unused 88 C88 Unused 89 C89 Unused 90 C90 Special functions 91 C91 Input 1 Zener barrier adjustment 92 C92 Input 2 Zener barrier adjustment 93 C93 CPL communi...

Page 138: ...In the ranges 10 0 to 0 0 or 100 0 to 110 0 of input normal scaling is carried out 100 Output after square root extraction Y Input X 100 Dropout value variable in range 0 2 to 10 0 Y X 100 X100 1 2 C09 SP1 lower limit C10 SP1 upper limit C32 SP2 lower limit C33 SP2 upper limit This is a program setup pattern item and functions as a limitter when setting or changing SP In the program operation mode...

Page 139: ... down For example if the remaining time is 1 hour 30 minutes 59 seconds when the time unit is set to hours minutes the time display is 1 30 When set to 1 in the READY mode the time display is 0 00 When set to 1 in the RUN HOLD FAST or END modes the time it takes to move from the READY to the RUN mode is displayed after being round down After 99 59 the time display changes to 0 00 For example if th...

Page 140: ...hese differences C78 voltage output 1 adjustment C79 voltage output 2 adjustment C80 voltage output 3 adjustment When driving an SSR by voltage time proportional output the output voltage of the DCP32 must be within the input rated voltage optimum ignition voltage of the SSR On the DCP32 a newly developed variable output system is utilized that enables output of the optimum ignition voltage even w...

Page 141: ...of SSR VSSR MAX Maximum input rated voltage of SSR Z Internal impedance of SSR VD Internal voltage drop of SSR normally about 1 to 2 V Equivalent circuit when one SSR is connected Formulas 1 and 2 must be satisfied VSSR MIN I0 x Z VD V0 1 VSSR VSSR MAX 2 VSSR I0 x Z VD Equivalent circuit when N number of SSRs are connected in series Formulas 3 and 4 must be satisfied VSSR MIN I0 x Z VD V0 N 3 VSSR...

Page 142: ...r more must flow to a single PGM On the other hand the maximum current of the DCP32 is 22 mA Accordingly two PGMs can be connected in parallel In the case of a series connection due to the maximum output current 22 mA and allowable load resistance 600 Ω the maximum voltage that can be applied to a load becomes 13 2 V 22 mA x 600 Ω When a current of 8 9 mA flows to a PGM the maximum voltage at both...

Page 143: ...ng the DCP32 short circuit across the A and B terminals of the RTD Turn the DCP32 ON again and set setup data C90 setting to 241 For details on how to change settings see 7 1 Parameter Setup page 7 1 Display the setup data C91 or C92 setting Press the ENT key to display the difference A B between the resistances of the Zener barriers connected to leads A and B on the lower display Press the ENT ke...

Page 144: ... the CPL communications address Communications conditions are also 4800bps even parity and 1 stop bit In this case CPL communications is not possible from the addon terminal even if the controller model supports CPL communications Use the special cable to connect the RS 232C port on the personal computer and the loader jack on the equipment When the setup C00 ROM revision setting indication is 0 o...

Page 145: ...ization table approximation B3 15 t b 4 Input linearization table approximation B4 16 t b 5 Input linearization table approximation B5 17 t b 6 Input linearization table approximation B6 18 t b 7 Input linearization table approximation B7 19 t b 8 Input linearization table approximation B8 20 t b 9 Input linearization table approximation B9 21 t b A Input linearization table approximation B10 22 t...

Page 146: ...be set so that they increase in the following way A1 B1 0 0 A2 B2 100 100 and so forth If set points break this relationship the point in conflict must be excluded to create the linearization table When two equal points such as A1 and A2 are set for the A axis B1 shall be taken as the output value t C 1 to t C b t d 1 to t d b These settings are for the C axis input and D axis output settings of i...

Page 147: ...etting is not possible When variable parameter St setting is 0 smart tuning disabled is displayed for br and setting is not possible When variable parameter 2PId setting is 0 2 degrees of freedom PID disabled is displayed for dP dI dd and setting is not possible is displayed and setting is not possible for the P C to rE C items in the following instances On models other than heat cool models On he...

Page 148: ...om PID disabled is displayed for dP dI dd and setting is not possible is displayed and setting is not possible for the P 2C to rE 2C items in the following instances On models other than heat cool models On heat cool models and setup data C44 is set to 0 On 3D output models and setup data C45 is set to 1 For details see the Note for PID parameters Note is displayed and setting is not possible No I...

Page 149: ...n item Selecting the program No to set up There are two ways of selecting the program No to set up By selecting the program No before entering program setup By selecting the program No after entering program setup Selecting the program No before entering program setup To select the program No press the PROG key or if the DCP32 is in the basic display state in the READY mode Handling Precautions Th...

Page 150: ...tup state Setting value display state FUNC PROG keys DISP key keys keys FUNC PROG keys FUNC keys No 1 setting entry state ENT key Segment insertion or deletion check state FUNC ENT keys pattern item ENT key DISP key keys DISP key No 2 setting entry state ENT key FUNC CLR keys DISP key ENT key FUNC CLR keys keys keys keys keys Program clear check state FUNC CLR keys pattern item ENT key DISP key CL...

Page 151: ...ng programs The ENT key clears the program from that segment onwards The DISP key does not clear the program and the setup display is redisplayed No 2 setup setting value is incremented decremented and the blinking digit is moved Entry of No 2 setup is completed The ENT key stores the value being entered to memory When the FUNC key the CLR key are pressed at an event time event item the setting fo...

Page 152: ...the event type for event 3 the No 1 and No 2 settings can be set up 3 As all time events are selected as the event type in the time event the No 1 and No 2 settings can be set up 4 This can be set as controller functions are selected for both channels CH1 and CH2 and PID is carried out 5 As these are setting items for each program the display and setting are common for all segments Segment No No 1...

Page 153: ...entry to the No 2 setup Press the or key to set to the No 2 setup time setting Setting range 0 00 to 99 59 Select either of hours minutes or minutes seconds as the time unit in setup data C64 is substituted by as it cannot be displayed When you press the ENT key blinking on the lower display stops Display is displayed for the SP and time setting values in non set segments Program Segment No Displa...

Page 154: ...ems of the segment to be set up on the programming map If you press the ENT key the upper display starts blinking to indicate start of entry to the No 1 setup Press the or key to set to the No 1 setup event operating point setting Setting range 1999 to 9999U 0 to 9999U in case of absolute value deviation event 10 0 to 110 0 in case of MV MFB event When you press the ENT key blinking on the upper d...

Page 155: ...displays and blinking stops Press the or key to set to the No 2 setup ON time setting Setting range ON time setting 0 01 to 99 59 When you press the ENT key blinking on the upper display stops When the FUNC key the CLR key are pressed is redisplayed on the upper display and blinking stops Display time event is displayed for the setting values in non set segments When setup data C68 is set to 1 eve...

Page 156: ...try to the No 2 setup When the FUNC key the CLR key are pressed is redisplayed on both the upper and lower displays and blinking stops Press the or key to set to the No 2 setup ON time setting Setting range ON time setting 0 01 to 99 59 When you press the ENT key blinking on the upper display stops When the FUNC key the CLR key are pressed is redisplayed on the upper display and blinking stops Dis...

Page 157: ... the ENT key blinking on the upper display stops Display When setup data C11 is set to 1 and PID set auto switching ON CH1 is selected the PID set No CH1 items on the programming map are skipped and not displayed On models whose CH1 output is current output when setup data C18 is set to 1 and the DCP32 is selected for use as a programmer the PID set No CH1 items on the programming map are skipped ...

Page 158: ...rent output when setup data C41 is set to 1 and the DCP32 is selected for use as a programmer the PID set No CH2 items on the programming map are skipped and not displayed On 3D output models when setup data C44 is set to 1 and C45 is set to 1 and 3 position control is selected on channel 2 the PID set No CH2 items on the programming map are skipped and not displayed When setup data C70 is set to ...

Page 159: ... blinking on the lower display stops When the FUNC key the CLR key are pressed the lower display returns to and blinking stops Display is displayed for the setting values in non set segments The G Soak function on channel CH1 does not work in non set segments When setup data C70 is set to 1 G Soak CH1 items on the programming map are skipped and not displayed The profile display displays the trend...

Page 160: ... blinking on the lower display stops When the FUNC key the CLR key are pressed the lower display returns to and blinking stops Display is displayed for the setting values in non set segments The G Soak function on channel CH2 does not work in non set segments When setup data C70 is set to 1 G Soak CH2 items on the programming map are skipped and not displayed The profile display displays the trend...

Page 161: ...ng range 0 to 2 0 PV start disabled 1 PV start enabled on channel CH1 2 PV start enabled on channel CH2 When you press the ENT key blinking on the lower display stops Display The settings are common to all segments as the PV start items are setting items provided for each program When setup data C71 is set to 1 PV start items on the programming map are skipped and not displayed The profile display...

Page 162: ... the No 1 setup cycle setting Setting range 0 to 9999 times When you press the ENT key blinking on the lower display stops Display The settings are common to all segments as the cycle items are setting items provided for each program When setup data C71 is set to 1 cycle items on the programming map are skipped and not displayed The profile display displays the trend of the SP pattern on the chann...

Page 163: ...tting Setting range 0 to 19 0 Pattern link disabled 1 to 19 Pattern link destination program No When you press the ENT key blinking on the lower display stops Display The settings are common to all segments as the pattern link items are setting items provided for each program When setup data C71 is set to 1 pattern link items on the programming map are skipped and not displayed The profile display...

Page 164: ...he program and CLr is displayed blinking in the upper display Press the ENT key to execute deletion of the program The DCP32 returns to the setting display state both the upper and lower displays change to to indicate no setting Display In the above procedure the FUNC key the CLR key are pressed while entering values SP setting value to the No 1 setup However the program can also be deleted by pre...

Page 165: ... press the ENT key while dEL is displayed on the upper display the segment is deleted The setting display state is redisplayed Display inserting segment Display deleting segment PROG SEG PROFILE Program No Segment No Pattern tendency CH 1 EV1 to EV3 and T1 to T5 all out PROG SEG PROFILE Program No Segment No Pattern tendency CH 1 EV1 to EV3 and T1 to T5 all out When you insert a segment a new segm...

Page 166: ...hifts down to the currently displayed segment No and subsequent segment Nos are decremented by one When you delete the last segment the display changes to indicating that nothing is set Segments cannot be inserted or deleted from currently running RUN HOLD FAST END programs ...

Page 167: ...ontrolling the DCP32 by external switch inputs For details see 6 3 Program Selection page 6 10 If you press the key the PROG key CoPY is displayed on the upper display and the copy destination program No is displayed on the lower display If you press the key or the key current non set program Nos are displayed blinking in order as the copy destination program No When there are no non set program N...

Page 168: ...display state Display In the constant value operation mode all of the program No segment No and profiles displays are cleared If a RAM backup error occurs when the power is turned ON the display changes to confirm general reset without pressing any of the keys on the console and g rES is displayed in the upper display If you press the ENT key the general reset is executed Other keys however cannot...

Page 169: ...ning Clean off dirt on the DCP32 with a soft dry cloth Replacing parts Only authorized personnel are allowed to replace parts The users should never replace parts on their own Replacing fuse Use only specified fuses when replacing fuses on the power supply wiring ...

Page 170: ...tion has been detected When this error is detected a general reset is carried out An alarm code is not displayed for this error Board configuration error An error in the board configuration combination of different PCBs has been detected according to the model No of the DCP32 The corresponding alarm code is displayed when this error is detected Self diagnostics at each sampling cycle Analog input ...

Page 171: ...unctions are operating MFB motor feedback adjustment error This error is detected when MFB automatic adjustment is not going smoothly on 2G output models The corresponding alarm code is displayed when this error is detected To clear this alarm either execute automatic adjustment again or turn the power OFF then back ON again Alarm code display When an input error or controller error is detected in...

Page 172: ...llen below 10 FS RTD line A is disconnected RTD line B or lines ABC are dis connected RTD line C is disconnected MFB Y T G line s is disconnect ed Y G line or Y T G line is short cir cuited Faulty wiring motor incompatibility etc RTD line A is disconnected RTD line B or lines ABC are dis connected RTD line C is disconnected The dry bulb wet bulb temperature is out of range 0 to 100 C A D converter...

Page 173: ... Reset the DCP32 PROG RUN HOLD key to set it to the READY mode Set constant value operation data modE setting to 0 Press DISP key Set variable parameter LoC setting to 0 to 2 Cause Program selection by external switch input not 0 The DCP32 is not in the READY mode The DCP32 is in the constant value operation mode Set the DCP32 to the entry changeable display state by Ø or key in MANUAL mode Key lo...

Page 174: ...ut or communi cations even in the READY mode Reset the DCP32 PROG RUN HOLD key to set it to the READY mode and press RUN HOLD key again to set it to the RUN mode Set constant value operation data modE setting to 0 Set variable parameter LoC setting to 0 to 2 Cause The DCP32 is in the READY mode The DCP32 is in the END mode The DCP32 is in the constant value operation mode Key lock is enabled Remed...

Page 175: ...hannel is set to heat cool out put Key lock is enabled Remedy Set constant value operation data modE setting to 0 Set variable parameter LoC setting to 0 1 or 3 Cause The DCP32 is in the constant value operation mode Key lock is enabled Remedy Reset the DCP32 PROG RUN HOLD key to set it to the READY mode Select a program No whose program is already set Set constant value operation data modE settin...

Page 176: ...ler to the AUTO mode Set variable parameter PrtC setting to 0 Set variable parameter LoC setting to 0 1 or 3 Cause The DCP32 is in a mode other than the READY mode The mode is the MANUAL mode Memory is protected Key lock is enabled Remedy Set variable parameter LoC setting to 0 1 or 3 Cause Key lock is enabled Remedy Set variable parameter LoC setting to 0 or 3 Cause Key lock is enabled Remedy Thi...

Page 177: ...tting to 0 Cause Time event is assigned to segment No event This model does not support time events Programming items are set to display OFF Remedy Set setup data C11 setting or C34 setting to 0 Set setup data C18 setting or C41 setting to 0 Set setup data C45 setting to 0 and switch to PID control from 3 position control Set setup data C70 setting to 0 Cause PID set auto switching is set to ON Th...

Page 178: ...TING Pressing the FUNC key the CLR key during entry of pattern items does not confirm pro gram deletion Remedy Reset the DCP32 PROG RUN HOLD key to set it to the READY mode Cause The program being set up is being operated RUN HOLD FAST END ...

Page 179: ...otor to the DCP32 for direct motor operation 15 14 13 11 12 16 DCP32 Wiring for direct motor rotation Wiring for reverse motor rotation 3 24 Vac 2 1 Y T G Motor 15 14 13 11 12 16 DCP32 3 24 Vac T CW open CCW closed CW open CCW closed CW open CCW closed CW open CCW closed 2 1 G Y Motor CW Clock Wise CCW Counter Clock Wise The DCP32 is also provided with a function AL10 to AL12 for detecting MFB dis...

Page 180: ...wer Display Readout decreases from 9500 to 500 and stabi lizes Readout increases from 500 to 9500 and stabi lizes Motor Action CW CCW Upper Display Lit LEDs CA CL OT2 CA oP OT1 CA CL OT2 CA oP OT1 CA CL OT2 CA CL OT2 CA oP OT1 CA CL OT2 CA CL OT2 CA oP OT1 Lower Display Display increases and sta bilizes Display decreases and stabilizes Display decreases and stabilizes Display stabilizes at 9999 Di...

Page 181: ...P32 is turned OFF Items to prepare Phillips head screwdriver New lithium battery Model No 81446431 001 CAUTION Before replacing the battery be sure to turn the power OFF Failure to do so might cause electric shock Do not touch internal components immediately after turning the power OFF to replace the battery Doing so might cause burns Do not insert the battery with the polarities reversed Do not u...

Page 182: ...east ten minutes before replacing the battery Insert the new battery on the RAM board within 24 hours of turning the DCP32 OFF When the BAT LED starts blinking follow the procedure below to replace the bat tery Leave the DCP32 turned ON for at least ten minutes Turn the power OFF Remove the key cover from the console and fully loosen the lock screw under the ENT key with a Phillips screwdriver The...

Page 183: ...recautions When placing the RAM board on the desk make sure that the solder sur face of the board is face down If the component mounting surface is placed face down the components may become damaged Remove the battery connector from the RAM board Connect the connector of the new battery to the RAM board making sure that it is inserted in the correct direction Mount the RAM Board making sure that i...

Page 184: ...nder standard operating conditions operating temperature 23 2 C with the DCP32 power ON About 10 years when using the DCP32 under standard operating conditions operating temperature 23 2 C with the DCP32 power OFF Using the DCP32 in a higher operating temperature will shorten its service life Setups are held in memory with the DCP32 power ON even if the BAT LED is blinking The DCP32 operates in on...

Page 185: ... 0 4 FS 1U At 800 to 1800 C 0 2 FS 1U At 100 C max of R and S thermocouples 0 2 FS 1U At 100 to 1600 C 0 15 FS 1U At 300 C max of PR40 20 thermocouple 2 5 FS 1U At 300 to 800 C 1 5 FS 1U At 800 to 1900 C 0 5 FS 1U Golden iron chromel thermocouple 1 5K 1U F01 F33 F38 P01 P33 and P38 ranges by resistance thermometer detector input 0 15 1U At 0 to 10 mV range 0 15 FS 1U At 100 C max of DIN U thermoco...

Page 186: ... 0 1 to 10 0 Possible by dc current and voltage ranges 12 both line ends fixed 11 points variable 1000 to 1000U variable 0 0 to 120 0 seconds variable filter OFF at 0 0 Thermocouple resistance temperature detector dc voltage multi range See page 2 10 0 2 FS 1U varies according to standard conditions display value conversion 0 1 seconds Thermocouple 2 0 µA max under standard conditions dc voltage i...

Page 187: ...ting conditions OFF 10 kΩ min under operating conditions 3 V max under operating conditions 0 1 mA max under operating conditions Can be connected to Yamatake Corporation SDC40 and DCP30 series RUN HOLD RESET ADV program No FAST PV start AT AUTO MANUAL G Soak cancel reverse direct action 0 1 seconds 0 2 seconds program No 0 4 seconds Green 4 digit 7 segment LED This normally displays PV values Ite...

Page 188: ...0 0 to 50 0 settable on 3D and 5K output models 0 to 1000U settable when 3 position control is selected on 3D output mod els output other than heat cool MV output can be switched to SP output current output Supported 1 10000 PV SP deviation MV MFB Supported 1 10000 Contact type 1a1b Contact rating 5A 30 Vdc resistive load 5A 120 Vac resistive load 4A 240 Vac resistive load Allowable contact voltag...

Page 189: ...put is 5 or less Output resolution 1 10000 Inrush current 25 mA max for 50 ms max at 250 Ω load Max output current 22 0 mA dc Min output current 0 0 mA dc Output updating cycle 0 1 seconds Open terminal voltage 25 V max output 1 18 V max output 2 output 3 auxiliary out put Allowable load resistance 600 Ω max under operating conditions Inrush current 25 mA max for 50 ms max at 250 Ω load Load curre...

Page 190: ...for MA500 DIM connection Conforming to RS 485 11 bits character 1 start bit even parity 1 stop bit or 1 start bit no parity and 2 stop bits 8 bits Event type Event standby Event hysteresis Event ON delay Time event type Communications standard Network Data flow Synchronization Transmission system Data line Signal line Transmission speed Transmission dis tance Other Char bit count Format Data lengt...

Page 191: ...tion resistance Impact resistance Mounting angle Ambient temperature range Ambient humidity range Rated power voltage Power frequency Vibration resistance Impact resistance Mounting angle Rating Cutoff speed Rated voltage Rated current Ambient temperature Ambient humidity Vibration resistance Impact resistance Package drop test Event General Specifi cations Permanent connection type unit indoor mo...

Page 192: ...uals Item Model No Q ty Unit indicating label N 3132 1 Mounting bracket 81405411 001 1 set 2 brackets Hard dust proof cover set 81446083 001 Soft dust proof cover set 81446087 001 Terminal cover set 81446084 001 Lithium battery set 81446431 001 User s Manual CP SP 1042E DigitroniK CPL communications CP UM 1760E ...

Page 193: ...10 9 Chapter 10 SPECIFICATIONS 10 2 External Dimensions DCP32 Unit mm ...

Page 194: ...del No 81446087 001 transparent silicon rubber Unit mm Hard dust proof cover set sold separately Model No 81446083 001 transparent polycarbonate Unit mm 5 5 13 7 51 6 69 6 79 90 90 17 45 R1 8 5 3 6 hole Terminal cover set sold separately Model No 81446084 001 gray non flammable heat resistant PVC Unit mm Can be attached to either of standard or add on terminal base ...

Page 195: ... 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Program Items SP1 Time SP2 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF Pattern CH2 SP Event 1 Event 2 Event 3 Time event 1 Time event 2 Time event 3 Time event 4 Time event 5 PID set No CH1 PID set No CH2 G Soak CH1 G Soak CH2 PV start Cycle Pattern link Time Unit hour minute or minute second ...

Page 196: ...ications Connecting for 4 19 Console 2 1 2 2 Constant value operation 5 12 5 14 Constant value operation data 7 1 Control output CH1 5 21 Control outputs output 1 2 3 Connecting 4 10 Control output state LED 2 2 2 3 Controller 5 17 Controller status events 5 5 Crimped terminal 4 4 Current output 5G 4 10 Cycle 5 10 8 14 D DC current 2 9 2 10 4 8 DC voltage 2 9 2 10 4 8 Data structure 1 3 Data types...

Page 197: ...ng automatic adjustment 7 15 Mounting bracket 3 4 10 8 Mounting locations 3 1 Mounting method 3 4 N Noise 3 2 O Option 10 8 Output processing functions 5 20 Outputs 5 29 P PARA key How to use the 7 4 PID operation initial MV 7 10 PID operation initialization 7 10 PID parameters 1 7 1 PID parameters 1 settings 7 25 PID parameters 2 7 1 PID parameters 2 settings 7 28 PID set 8 10 PID set No 8 9 PID ...

Page 198: ...rd terminal base 2 1 Standard terminal layout 4 7 System configuration 1 4 T Table data 7 1 Tag 5 11 Terminal connections 4 4 Terminal cover 10 8 10 10 Terminal Layout of 4 5 Thermocouple 2 9 2 10 4 8 Time display 7 39 Time event 1 to 5 5 6 8 8 Time event output open collector Connecting 4 16 Time events 5 5 5 6 Trouble during key entry 9 5 U Upper display 2 2 2 3 V Variable parameters 7 1 Variabl...

Page 199: ...Revision History Printed Manual Number Edition Revised pages Description Date 99 04 CP SP 1042E 1st Edition ...

Page 200: ...to change without notice Control Products Division 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan Phone 81 466 20 2187 Fax 81 466 20 2309 Printed in Japan 1st Edition Issued in Apr 1999 W This has been printed on recycled paper ...

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