TIGHTENING TORQUES
2-26
TIP
Lower ring nut
1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m·kgf, 38 ft·lbf) with a torque wrench,
then loosen the lower ring nut completely.
2. Retighten the lower ring nut to 18 Nm (1.8 m·kgf, 13 ft·lbf) with a torque wrench.
TIP
Front wheel axle pinch bolt
1. Insert the front wheel axle from the right side and tighten it to 72 Nm (7.2 m·kgf, 52 ft·lbf).
2. In the order pinch bolt “1”
→
pinch bolt “2”
→
pinch bolt “1”, tighten each bolt to 21 Nm (2.1 m·kgf,
15 ft·lbf) without performing temporary tightening.
Swingarm pivot shaft end plate
bolt
M5
2
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Rubber boot cover bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Rubber boot joint bolt
M5
3
3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)
Final drive assembly nut
M10
4
42 Nm (4.2 m·kgf, 30 ft·lbf)
Final gear oil drain bolt
M14
1
23 Nm (2.3 m·kgf, 17 ft·lbf)
Final gear oil filler bolt
M14
1
23 Nm (2.3 m·kgf, 17 ft·lbf)
Ring gear bearing housing bolt
M10
2
40 Nm (4.0 m·kgf, 29 ft·lbf)
Ring gear bearing housing bolt
M8
6
23 Nm (2.3 m·kgf, 17 ft·lbf)
Coupling gear nut
M20
1
150 Nm (15 m·kgf, 108 ft·lbf)
Stake.
Bearing retainer
M75
1
130 Nm (13 m·kgf, 94 ft·lbf)
Left-hand
thread
Final driven pinion gear bearing
holder screw
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Ring gear stopper bolt
M10
1
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
Left-hand
thread
Electrical components tray bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Electrical components tray bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Electrical components tray brack-
et bolt
M8
2
19 Nm (1.9 m·kgf, 14 ft·lbf)
ECU bracket bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rectifier/regulator bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Fuse box bracket screw
M5
1
0.8 Nm (0.08 m·kgf, 0.58 ft·lbf)
Positive battery lead and starter
relay bolt
M6
1
3.6 Nm (0.36 m·kgf, 2.6 ft·lbf)
Negative battery lead and starter
relay bolt
M6
1
3.6 Nm (0.36 m·kgf, 2.6 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...