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TIGHTENING TORQUES
2-20
TIP
Cylinder head bolt
Tighten the cylinder head bolts “1”–”8” in the proper tightening sequence as follows:
• Tighten the cylinder head bolts “1”–“6” to 20 Nm (2.0 m·kgf, 14 ft·lbf).
• Tighten the cylinder head bolts “1”–“6” to 30 Nm (3.0 m·kgf, 22 ft·lbf), and then tighten them further to
reach the specified angle. Tighten each bolt to the specified angle before tightening the next bolt to
30 Nm (3.0 m·kgf, 22 ft·lbf).
“1”, “2”, “4”: 215–225°
“3”, “5”, “6”: 180–190°
• Tighten the cylinder head bolts “7” and “8” to 10 Nm (1.0 m·kgf, 7.2 ft·lbf).
Oil pipe bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil pump assembly bolt
M6
3
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Oil pump housing cover bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil strainer (oil pump) bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Main axle assembly bolt
M6
3
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Shift drum retainer screw
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Shift shaft spring stopper bolt
M8
1
22 Nm (2.2 m·kgf, 16 ft·lbf)
Connecting rod nut
M9
4
See TIP.
Middle gear side cover screw
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Middle gear side cover damper
plate screw
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Engine oil drain bolt (middle
gear)
M8
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Middle driven pinion gear bearing
housing bolt
M8
4
33 Nm (3.3 m·kgf, 24 ft·lbf)
Middle drive pinion gear bearing
retainer bolt
M8
4
28 Nm (2.8 m·kgf, 20 ft·lbf)
Middle drive pinion gear nut
M44
1
110 Nm (11 m·kgf, 80 ft·lbf)
Stake.
Starter motor assembly bolt
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Starter motor terminal nut
M6
1
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Starter motor front cover bolt
M5
2
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Starter motor terminal and rear
cover nut
M6
1
11 Nm (1.1 m·kgf, 8.0 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LT
LT
LT
M
LT
LT
LT
LT
4
6
1
2
5
3
7
8
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...