Yamaha XT1200Z(Z) 2010, Service Manual

Page: 109 / 616

CABLE ROUTING
2-48
1. Clutch hose
2. Throttle cable (decelerator cable)
3. Throttle cable (accelerator cable)
4. Front wheel sensor lead
5. Brake hose (left front brake caliper to right front
brake caliper)
6. Brake hose (hydraulic unit to left front brake
caliper)
7. Immobilizer unit lead
8. Horn lead
9. Brake hose (front brake master cylinder to
hydraulic unit)
10. Immobilizer unit coupler
11. Front wheel sensor coupler
12. Radiator fan motor coupler
13. Coolant reservoir hose
14. Radiator fan motor lead
A. Route the front wheel sensor lead and horn lead to
the inside of the brake hose (hydraulic unit to left
front brake caliper).
B. Fasten the front wheel sensor lead and horn lead
to the pipe section of the brake hose (hydraulic unit
to left front brake caliper) with a plastic locking tie
at the location shown in the illustration.
C. Face the catch of the holder upward, and then
close the holder until three clicks or more are
heard.
D. Fasten the front wheel sensor lead to the brake
hose (hydraulic unit to left front brake caliper) with
the holder, making sure that the lead is positioned
to the rear of the hose. Align the holder with the
line shown extending from the brake hose holder
bolt in the illustration.
E. Make sure that the protective sleeve of the front
wheel sensor lead is positioned 0
–
2 mm (0
–
0.08
in) from the grommet on the lead.
F. Route the throttle cable (decelerator cable) to the
outside of the throttle cable (accelerator cable)
between the guide on the upper bracket and the
holder. Make sure that the throttle cables do not
cross between the holder and the throttle body.
G. Route the immobilizer unit lead to the inside of the
clutch hose and throttle cables.
H. Cross the throttle cables at the location shown in
the illustration. Either throttle cable may be routed
to the inside.
I. Route the horn lead to the inside of the clutch hose
and throttle cables.
J. Make sure that the throttle cables do not cross
between the guide and the throttle cable housing.
K. Route the throttle cables to the outside of the
leads.
L. Route the horn lead to the inside of the throttle
cables.
M. Route the immobilizer unit lead to the inside of the
throttle cables. Fasten the immobilizer unit lead at
the purple tape with the holder.
N. Face the catch of the holder downward.
O. Fasten the front wheel sensor lead, immobilizer
unit lead, and horn lead at the white tape on each
lead with the plastic band. Point the end of the
plastic band inward. Do not cut off the excess end
of the plastic band.
P. Point the end of the plastic locking tie outward, and
then cut off the excess end of the tie to 0
–
2 mm
(0
–
0.08 in).
Q. Route the front wheel sensor lead, brake hose
(hydraulic unit to left front brake caliper), and horn
lead in the order shown in the illustration.
R. Fasten the front wheel sensor lead and horn lead
at the white tape on each lead to the brake hose
(hydraulic unit to left front brake caliper) with the
holder. Position the holder 0
–
5 mm (0
–
0.20 in)
from the end of the hose protector on the brake
hose. The catch of the holder may be facing in any
direction.
S. Route the brake hose (front brake master cylinder
to hydraulic unit) through the guide.
T. Route the immobilizer unit lead over the brake
hose (front brake master cylinder to hydraulic unit),
and then fasten the lead to the hose with a plastic
locking tie. Position the plastic locking tie at the
bend in the brake hose (front brake master cylinder
to hydraulic unit).
U. Insert the projection on the radiator fan motor
coupler into the hole in the frame.
V. Route the front wheel sensor lead over the throttle
cables.
W. Fasten the front wheel sensor lead with the plastic
band. Position the plastic band to the left of the
radiator fan motor coupler.
X. After assembling the headlight assembly, pass a
plastic locking tie through the hole in the frame,
and then fasten the radiator fan motor lead at the
white tape with the tie. Point the end of the plastic
locking tie forward. Do not cut off the excess end of
the plastic locking tie.
Y. Route the radiator fan motor lead over the coolant
reservoir hose.
Z. Route the radiator fan motor lead under the frame.