SHAFT DRIVE
4-116
TIP
In the example above, the calculated ring gear
shim thickness is 0.52 mm (0.0205 in). The chart
instructs you to round off the 2 to 0. Thus, you
should use a 0.50 mm (0.0197 in) ring gear
shim.
Shim sizes are supplied in the following thick-
nesses.
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
2. Install:
• Shims (as calculated)
• Final drive pinion gear
• Bearing retainer
(with the bearing retainer wrench “1”)
NOTICE
ECA14350
The bearing retainer has left-hand threads.
To tighten the bearing retainer, turn it coun-
terclockwise.
3. Install:
• Coupling gear “1”
• Washer “2”
TIP
Install the washer with its “OUT” mark “a” facing
outward.
4. Install:
• Coupling gear nut
(with the coupling gear holding tool “1”)
5. Stake the coupling gear nut “1” at a cutout “a”
in the final drive pinion gear.
6. Install:
• Oil seal “1”
Hundredth
Rounded value
0, 1, 2
0
3, 4, 5, 6, 7
5
8, 9
10
Ring gear shims
Thickness (mm)
0.25 0.30 0.40 0.50
T
R
.
.
Bearing retainer
130 Nm (13 m·kgf, 94 ft·lbf)
Bearing retainer wrench
90890-01561
1
T
R
.
.
Coupling gear nut
150 Nm (15 m·kgf, 108 ft·lbf)
LOCTITE®
Coupling gear holding tool
90890-01560
Installed depth “a”
6.0–6.5 mm (0.24–0.26 in)
1
2
a
New
1
1
a
New
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...