CYLINDER HEAD
5-28
2. Tighten:
• Cylinder head bolts
WARNING
EWA23P1013
Replace the bolts with new ones.
TIP
Tighten the bolts using the following procedure.
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a. Lubricate the cylinder head bolts with engine
oil.
b. Install the cylinder head bolts.
c. Tighten the cylinder head bolts in the proper
tightening sequence as shown.
d. Tighten the cylinder head bolts, and then
tighten them further to reach the specified an-
gle in the proper tightening sequence as
shown.
TIP
Tighten each bolt to the specified angle before
tightening the next bolt to the specified torque.
e. Tighten the cylinder head bolts in the proper
tightening sequence as shown.
• M12
×
185 mm: “1”–“6”
• M6
×
125 mm: “7”, “8”
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T
R
.
.
Cylinder head bolt “1”–“6”
1st
20 Nm (2.0 m·kgf, 14 ft·lbf)
T
R
.
.
Cylinder head bolt “1”–“6”
2nd
30 Nm (3.0 m·kgf, 22 ft·lbf)
Cylinder head bolt
Final
Bolt “1”, “2”, “4”
Specified angle 215–225°
Bolt “3”, “5”, “6”
Specified angle 180–190°
T
R
.
.
Cylinder head bolt “7”, “8”
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
New
4
6
1
2
5
3
7
8
×6
×2
FWD
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...