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ENGINE SPECIFICATIONS
2-7
Crankshaft
Width A
165.60–166.40 mm (6.520–6.551 in)
Width B
67.75–68.25 mm (2.67–2.69 in)
Runout limit C
0.020 mm (0.0008 in)
Big end side clearance D
0.160–0.262 mm (0.0063–0.0103 in)
Journal oil clearance
0.020–0.044 mm (0.0008–0.0017 in)
Bearing color code
1.Blue 2.Black 3.Brown 4.Green 5.Yellow
Balancer
Balancer drive method
Gear
Balancer shaft-journal-to-balancer shaft-journal-
bearing clearance
0.016–0.040 mm (0.0006–0.0016 in)
Clutch
Clutch type
Wet, multiple-disc
Clutch release method
Hydraulic inner push
Friction plate 1, 2 thickness
2.92–3.08 mm (0.115–0.121 in)
Wear limit
2.82 mm (0.1110 in)
Plate quantity
8 pcs
Friction plate 3 thickness
2.90–3.10 mm (0.144–0.122 in)
Wear limit
2.80 mm (0.1110 in)
Plate quantity
1 pc
Clutch plate thickness
1.90–2.10 mm (0.075–0.083 in)
Plate quantity
8 pcs
Warpage limit
0.10 mm (0.0039 in)
Clutch spring height
6.78 mm (0.27 in)
Minimum height
6.44 mm (0.25 in)
Spring quantity
1 pc
Long clutch push rod bending limit
0.2 mm (0.0079 in)
Transmission
Transmission type
Constant mesh 6-speed
Primary reduction system
Spur gear
Primary reduction ratio
85/58 (1.466)
Secondary reduction system
Shaft drive
Secondary reduction ratio
21/25
×
32/9 (2.987)
Operation
Left foot operation
Gear ratio
1st
36/13 (2.769)
2nd
33/16 (2.063)
3rd
33/21 (1.571)
4th
30/24 (1.250)
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...